CN215943312U - Ceramic blank edge washing machine suitable for ceramic blank with unclosed bottom edge - Google Patents
Ceramic blank edge washing machine suitable for ceramic blank with unclosed bottom edge Download PDFInfo
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- CN215943312U CN215943312U CN202121948696.2U CN202121948696U CN215943312U CN 215943312 U CN215943312 U CN 215943312U CN 202121948696 U CN202121948696 U CN 202121948696U CN 215943312 U CN215943312 U CN 215943312U
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Abstract
The utility model provides a ceramic base edge washing machine suitable for ceramic base that bottom surface edge is not sealed, includes frame, carousel formula ceramic base conveying mechanism, position calibrating device, at least one edge washing device, at least one rotatable ceramic base supporting unit actuating mechanism, it has the evacuation passageway with external vacuum pump intercommunication to open between rotatable ceramic base supporting unit's backup pad top surface to the axis of rotation middle part, and evacuation passageway top has the air inlet, and evacuation passageway bottom has the gas outlet, the air inlet on evacuation passageway top is equipped with the vacuum adsorption device that can live ceramic base bottom surface middle part, and vacuum adsorption device includes vacuum chuck, and vacuum chuck fixes in evacuation passageway top air inlet and vacuum chuck passes through the external vacuum pump of evacuation passageway intercommunication to vacuum chuck top stretches out the air inlet of evacuation passageway. The utility model can suck the ceramic blank with the unsealed bottom edge and drive the ceramic blank to rotate and move, has low manufacturing cost and is easy to realize.
Description
Technical Field
The utility model relates to ceramic blank edge washing equipment, in particular to a ceramic blank edge washing machine which can be suitable for ceramic blank products with unclosed bottom edges.
Background
In the industrial processing process of ceramics, the technological processes of mud refining, material cutting, roll forming, drying, blank washing and the like are needed, wherein the blank washing technological process is usually realized by adopting edge washing equipment, the existing edge washing equipment comprises a rotary table, the rotary table is divided into a plurality of stations, and when the ceramic blank on each station rotates to a cleaning station on the rotary table, the ceramic blank is cleaned through sponge on the station, so that the surface of the ceramic blank is smoother.
The ceramic edge washing machine disclosed by the Chinese patent document with the publication number of CN107775785A and the name of 'a ceramic edge washing machine' comprises a base, a turntable, a support table, a first servo motor, a water pipe, an alignment calibrator, a push rod and a fourth servo motor, wherein the first servo motor is arranged at the center of the inside of the base, a water tank is arranged at one side of the base, the edge washing machine is arranged at the other side of the base, and the first servo motor is arranged at the upper end of the support table.
Although the edge washing machine can finish edge washing of the ceramic blank, the technology needs a large number of servo motors, the cost is high, the inner side wall and the outer side wall of the opening of the ceramic blank are cleaned at the same time, the ceramic blank cannot move, the precision requirement on equipment is high, the debugging is very troublesome, and all mechanisms need to be tightly matched, so that the error is easy to occur.
In order to solve the problems of the prior art, the applicant improves the prior art and applies for a patent, and the publication number is CN212123668U 'edge washing machine of a ceramic production line', the edge washing machine of ceramic blanks comprises a frame, a rotary disc type ceramic blank conveying mechanism, a position calibration device, at least one edge washing device and at least two rotatable ceramic blank supporting unit driving mechanisms, and can finish the position calibration of the ceramic blanks and the cleaning of the inner side wall and the outer side wall of an opening in sequence. This edge washing machine's carousel formula ceramic base conveying mechanism can have the ceramic base of complete flange to common bottom surface to support the location, therefore common ceramic base, the complete flange in its bottom surface edge can form an upwards bellied sealed bottom space, therefore the vacuum hole of carousel formula ceramic base conveying mechanism's backup pad top surface can be through taking away the air in this bottom space, reduces the atmospheric pressure of this bottom space, utilizes external atmospheric pressure, holds the ceramic base.
However, the applicant found that in some ceramic blanks having an unsealed bottom edge, the vacuum holes suck air from the bottom space of the bottom surface of the ceramic blank, and the outside air enters the bottom space through the openings in the bottom edge of the ceramic blank, so that the ceramic blank cannot be sucked. Therefore, the edge washing machine is not suitable for ceramic blanks with unclosed bottom edges and cannot process ceramic blanks with unclosed bottom edges.
Disclosure of Invention
The utility model aims to provide a ceramic blank edge washing machine suitable for a ceramic blank with an unclosed bottom edge. The technical scheme is as follows:
a ceramic blank edge washing machine suitable for ceramic blanks with unclosed bottom surface edges comprises a frame, a rotary disc type ceramic blank conveying mechanism, a position calibration device, at least one edge washing device, at least one rotatable ceramic blank supporting unit driving mechanism, the position calibration device, the edge washing device, the rotary disc type ceramic blank conveying mechanism and the rotatable ceramic blank supporting unit driving mechanism are respectively arranged on the frame, the rotary disc type ceramic blank conveying mechanism comprises a rotary disc, a rotary disc driving unit and at least one rotatable ceramic blank supporting unit, the rotary disc driving unit is arranged on the frame, the rotary disc is arranged on the rotary disc driving unit, the rotatable ceramic blank supporting unit is rotatably arranged on the edge of the rotary disc, the rotatable ceramic blank supporting unit comprises a supporting plate, a rotating shaft and a driven wheel which can be driven by the rotatable ceramic blank supporting unit driving mechanism, the rotating shaft is rotatably arranged on the rotary disc, the backup pad is installed on the axis of rotation top, and the follower is installed in the axis of rotation bottom, its characterized in that: it has the evacuation passageway with external vacuum pump intercommunication to open between the axis of rotation middle part to rotatable ceramic base support unit's backup pad top surface, evacuation passageway top has the air inlet, and evacuation passageway bottom has the gas outlet, the air inlet on evacuation passageway top is equipped with the vacuum adsorption device that can hold ceramic base bottom surface middle part, and vacuum adsorption device includes vacuum chuck, and vacuum chuck fixes in evacuation passageway top air inlet and vacuum chuck passes through the external vacuum pump of evacuation passageway intercommunication to vacuum chuck top stretches out the air inlet of evacuation passageway. When the ceramic blank with the unsealed bottom edge is placed on the top surface of the supporting plate, the vacuum chuck props against the middle part of the bottom surface of the ceramic blank, and the vacuum pump sucks air from the middle part of the bottom surface of the ceramic blank through the vacuum pumping channel and the vacuum chuck. Therefore, the ceramic blank supporting unit can be rotated to drive the ceramic blank to move and rotate so as to process.
The better scheme, rotatable ceramic base supporting unit still includes the cover of bleeding, bearing, two sealing washers, and the cover of bleeding is established in the axis of rotation through the bearing is rotationally overlapped, and two sealing washers set up respectively at the cover top of bleeding, bottom, will bleed and overlap both ends sealedly, and it has the venthole of the external vacuum pump of intercommunication to open on the cover lateral wall of bleeding that is located between two sealing washers, and the gas outlet of the evacuation passageway of axis of rotation is located between two sealing washers.
More preferred scheme, rotatable ceramic base supporting element still includes the support step, mounting platform, the support step has the mounting hole, this mounting hole cover is at the axis of rotation top and will support the step and fix at the axis of rotation top, the mounting platform bottom surface is opened there is the mounting groove, this mounting groove cover is at the support step top and will install the platform and fix at the support step top, it has the inlet port to open between the evacuation passageway gas outlet at axis of rotation top surface and periphery middle part, it has the through-hole to open between mounting groove and the mounting platform top surface, it has the air inlet of evacuation passageway to open between backup pad top surface and the bottom surface, the air inlet, the through-hole, the inlet port, the airtight space of the cover of bleeding, the venthole, communicate in proper order and form the evacuation passageway, the backup pad is installed on the mounting platform top surface, the vacuum chuck top passes the through-hole in proper order, the air inlet extends to the backup pad top.
In a more preferable scheme, the vacuum adsorption device further comprises at least one connecting piece, and the bottom of the vacuum sucker is connected with any one of the supporting step, the mounting platform and the rotating shaft through the connecting piece.
According to a preferred scheme, an air exhaust hole is formed between the top surface and the bottom surface of the vacuum chuck and is connected with an air inlet of the rotating shaft through an air pipe, so that the air exhaust hole, the air pipe, the air inlet hole, the closed space of the air exhaust sleeve and the air outlet hole are sequentially communicated and then connected with an external vacuum pump.
Compared with the prior art, the utility model has the advantages that the rotatable ceramic blank supporting unit can absorb the ceramic blank with the unsealed bottom edge and drive the ceramic blank to rotate and move due to the arrangement of the vacuum adsorption device, and the original structure can be improved, so that the manufacturing cost is low and the realization is easy.
Drawings
FIG. 1 is a schematic block diagram of one embodiment of the present invention;
fig. 2 is a schematic structural diagram of the rotating disc type ceramic blank conveying mechanism of the embodiment shown in fig. 1;
fig. 3 is a schematic structural view of the rotatable ceramic blank support unit of the embodiment shown in fig. 1;
fig. 4 is a sectional view of the rotatable ceramic blank support unit of the embodiment shown in fig. 1.
Detailed Description
As shown in fig. 1 to 4, an edge washing machine for ceramic blanks suitable for ceramic blanks with unclosed bottom edges in one embodiment of the present application includes a frame 1, a turntable type ceramic blank conveying mechanism 2, a position calibration device 3, two edge washing devices 4, and a rotatable ceramic blank supporting unit driving mechanism (not visible in the figure), where the position calibration device 3, the edge washing devices 4, the turntable type ceramic blank conveying mechanism 2, and the rotatable ceramic blank supporting unit driving mechanism are respectively installed on the frame 1.
The turntable type ceramic blank conveying mechanism 2 comprises a turntable 201, a turntable driving unit 202 and five rotatable ceramic blank supporting units 203, wherein the turntable driving unit 202 is installed on the rack 1, the turntable 201 is installed on the turntable driving unit 202, and the rotatable ceramic blank supporting units 203 are rotatably installed on the edge of the turntable 201.
The rotatable ceramic blank supporting unit 203 includes a supporting plate 20301, a rotating shaft 20302, a driven wheel 20303 driven by a driving mechanism of the rotatable ceramic blank supporting unit, an air suction sleeve 20306, a bearing 20307, two sealing rings 20308, a supporting step 20309, and a mounting platform 20310, wherein the rotating shaft 20302 is rotatably mounted on the turntable 201, the supporting plate 20301 is mounted at the top end of the rotating shaft 20302, and the driven wheel 20303 is mounted at the bottom of the rotating shaft 20302.
A vacuum-pumping channel 20304 communicated with an external vacuum pump is arranged between the top surface of a supporting plate 20301 of the rotatable ceramic blank supporting unit 203 and the middle of a rotating shaft 20302, the top end of the vacuum-pumping channel 20304 is provided with an air inlet 203041, the bottom end of the vacuum-pumping channel 20304 is provided with an air outlet 203042, the air inlet 203041 at the top end of the vacuum-pumping channel 20304 is provided with a vacuum adsorption device 20305 capable of sucking the middle of the bottom surface of the ceramic blank, the vacuum adsorption device 20305 comprises a vacuum suction cup 203051, the vacuum suction cup 203051 is fixed in the air inlet 203041 at the top end of the vacuum-pumping channel 20304, the vacuum suction cup 203051 is communicated with the external vacuum pump through the vacuum-pumping channel 20304, and the top of the vacuum suction cup 203051 extends out of the air inlet 203041 of the vacuum-pumping channel 20304. When the ceramic blank with the unsealed bottom edge is placed on the top surface of the supporting plate 20301, the vacuum suction cup 203051 abuts against the middle of the bottom surface of the ceramic blank, and the vacuum pump sucks the middle of the bottom surface of the ceramic blank by sucking air through the vacuum pumping channel 20304 and the vacuum suction cup 203051. Thus, the ceramic blank supporting unit 203 can be rotated to move and rotate the ceramic blank for processing.
The air pumping sleeve 20306 is rotatably sleeved on the rotating shaft 20302 through a bearing 20307, two sealing rings 20308 are respectively arranged at the top and the bottom of the air pumping sleeve 20306 to seal two ends of the air pumping sleeve 20306 to form a closed space, an air outlet 203061 communicated with an external vacuum pump is arranged on the side wall of the air pumping sleeve 20306 between the two sealing rings 20308, and an air outlet 203042 of a vacuum pumping channel 20304 of the rotating shaft 20302 is arranged between the two sealing rings 20308.
The supporting step 20309 is provided with a mounting hole 203091, the mounting hole 203091 is sleeved on the top of the rotating shaft 20302 and fixes the supporting step 20309 on the top of the rotating shaft 20302, the bottom surface of the mounting platform 20310 is provided with a mounting groove 203101, the mounting groove 203101 is sleeved on the top of the supporting step 20309 and fixes the mounting platform 20310 on the top of the supporting step 20309, an air inlet hole 203021 is arranged between the top surface of the rotating shaft 20302 and the air outlet 203042 of the evacuation channel 20304 in the middle of the circumferential surface, a through hole 203102 is arranged between the mounting groove 203101 and the top surface of the mounting platform 20310, an air inlet 203041 of the evacuation channel 20304 is arranged between the top surface and the bottom surface of the supporting plate 20301, the air inlet hole 203041, the through hole 203102, the air inlet hole 203021, the closed space of the air suction sleeve 20306 and the air outlet hole 203061 are sequentially communicated and form the evacuation channel 20304, the supporting plate 20301 is mounted on the top surface of the mounting platform 20310, and the top of the vacuum suction cup 203051 sequentially passes through the air inlet hole 203102 and the air 203041 and extends above the supporting plate 20301.
The vacuum sucking device 20305 further comprises a plurality of connectors 203052, and the bottom of the vacuum sucking disc 203051 is connected with the supporting steps 20309 through a connector 203052.
An air suction hole 2030511 is formed between the top surface and the bottom surface of the vacuum suction cup 203051, the air suction hole 2030511 is connected with an air inlet 203021 of the rotating shaft 20302 through an air pipe 20311, so that the air suction hole 2030511, the air pipe 20311, the air inlet 203021, the closed space of the air suction sleeve 20306 and the air outlet 203061 are sequentially communicated and then connected with an external vacuum pump.
The following operation is described:
the ceramic blank whose bottom edge is not closed is placed on a supporting plate 20301, and an external vacuum pump sequentially passes through an air pipe 20311 and an air extraction hole 2030511 to remove air in a space in the middle of the bottom of the ceramic blank which is supported by a vacuum suction cup 203051, thereby sucking the ceramic blank.
Then, the turntable driving unit 202 rotates the turntable 201. When the rotatable ceramic blank supporting unit 203 passes through the rotatable ceramic blank supporting unit driving mechanism, the driven wheel 20303 is driven to rotate by the rotatable ceramic blank supporting unit driving mechanism, so that the rotatable ceramic blank supporting unit 203 can be sequentially matched with the position calibration device 3 and the two edge washing devices 4 to work.
In addition, it should be noted that the names of the parts and the like of the embodiments described in the present specification may be different, and the equivalent or simple change of the structure, the characteristics and the principle described in the present patent idea is included in the protection scope of the present patent. Various modifications, additions and substitutions for the specific embodiments described may be made by those skilled in the art without departing from the scope of the utility model as defined in the accompanying claims.
Claims (5)
1. A ceramic blank edge washing machine suitable for ceramic blanks with unclosed bottom surface edges comprises a frame, a rotary disc type ceramic blank conveying mechanism, a position calibration device, at least one edge washing device, at least one rotatable ceramic blank supporting unit driving mechanism, the position calibration device, the edge washing device, the rotary disc type ceramic blank conveying mechanism and the rotatable ceramic blank supporting unit driving mechanism are respectively arranged on the frame, the rotary disc type ceramic blank conveying mechanism comprises a rotary disc, a rotary disc driving unit and at least one rotatable ceramic blank supporting unit, the rotary disc driving unit is arranged on the frame, the rotary disc is arranged on the rotary disc driving unit, the rotatable ceramic blank supporting unit is rotatably arranged on the edge of the rotary disc, the rotatable ceramic blank supporting unit comprises a supporting plate, a rotating shaft and a driven wheel which can be driven by the rotatable ceramic blank supporting unit driving mechanism, the rotating shaft is rotatably arranged on the rotary disc, the backup pad is installed on the axis of rotation top, and the follower is installed in the axis of rotation bottom, its characterized in that: it has the evacuation passageway with external vacuum pump intercommunication to open between the axis of rotation middle part to rotatable ceramic base support unit's backup pad top surface, evacuation passageway top has the air inlet, and evacuation passageway bottom has the gas outlet, the air inlet on evacuation passageway top is equipped with the vacuum adsorption device that can hold ceramic base bottom surface middle part, and vacuum adsorption device includes vacuum chuck, and vacuum chuck fixes in evacuation passageway top air inlet and vacuum chuck passes through the external vacuum pump of evacuation passageway intercommunication to vacuum chuck top stretches out the air inlet of evacuation passageway.
2. The ceramic body edge washer for ceramic bodies having an unsealed bottom edge according to claim 1, wherein: rotatable ceramic base supporting unit still includes the cover of bleeding, bearing, two sealing washers, and the cover of bleeding is established in the axis of rotation rotationally through the bearing, and two sealing washers set up respectively at the cover top of bleeding, bottom, will bleed and overlap both ends sealedly, and it has the venthole of the external vacuum pump of intercommunication to open on the cover lateral wall of bleeding that is located between two sealing washers, and the gas outlet of the evacuation passageway of axis of rotation is located between two sealing washers.
3. The ceramic body edge washer for ceramic bodies having an unsealed bottom edge according to claim 2, wherein: the rotatable ceramic blank supporting unit further comprises a supporting step, a mounting platform, the supporting step is provided with a mounting hole, the mounting hole is sleeved at the top of the rotating shaft and fixes the supporting step at the top of the rotating shaft, a mounting groove is formed in the bottom surface of the mounting platform, the mounting groove is sleeved at the top of the supporting step and fixes the mounting platform at the top of the supporting step, an air inlet hole is formed between the top surface of the rotating shaft and the air outlet of a vacuumizing channel at the middle of the periphery, a through hole is formed between the mounting groove and the top surface of the mounting platform, an air inlet of the vacuumizing channel is formed between the top surface of the supporting plate and the bottom surface of the supporting plate, an air inlet, the through hole, the air inlet hole, the airtight space of the air pumping sleeve, an air outlet hole, the air outlet hole and the air pumping channel are sequentially communicated and formed, the supporting plate is mounted on the top surface of the mounting platform, and the top of the vacuum chuck sequentially passes through the through hole, the air inlet and extends to the position above the supporting plate.
4. The ceramic body edge washer for ceramic bodies having an unsealed bottom edge according to claim 3, wherein: the vacuum adsorption device further comprises at least one connecting piece, and the bottom of the vacuum sucker is connected with any one of the supporting step, the mounting platform and the rotating shaft through the connecting piece.
5. The ceramic body edge washer for ceramic bodies having an unsealed bottom surface edge according to claim 4, wherein: an air exhaust hole is formed between the top surface and the bottom surface of the vacuum chuck and is connected with an air inlet of the rotating shaft through an air pipe, so that the air exhaust hole, the air pipe, the air inlet, the closed space of the air exhaust sleeve and the air outlet are sequentially communicated and then connected with an external vacuum pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121948696.2U CN215943312U (en) | 2021-08-19 | 2021-08-19 | Ceramic blank edge washing machine suitable for ceramic blank with unclosed bottom edge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121948696.2U CN215943312U (en) | 2021-08-19 | 2021-08-19 | Ceramic blank edge washing machine suitable for ceramic blank with unclosed bottom edge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215943312U true CN215943312U (en) | 2022-03-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121948696.2U Active CN215943312U (en) | 2021-08-19 | 2021-08-19 | Ceramic blank edge washing machine suitable for ceramic blank with unclosed bottom edge |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215943312U (en) |
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2021
- 2021-08-19 CN CN202121948696.2U patent/CN215943312U/en active Active
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Effective date of registration: 20220614 Address after: 515000 No. 2, Lane 7, baoben West Road, Jinping District, Shantou City, Guangdong Province Patentee after: Shantou Xinrong automation equipment Co.,Ltd. Address before: 515041 room 105, building 31, South Zhuchi new village, Zhuchi street, Longhu District, Shantou City, Guangdong Province Patentee before: Jiang Peihan |