CN215919131U - Door closer end cover drilling and deburring production equipment - Google Patents
Door closer end cover drilling and deburring production equipment Download PDFInfo
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- CN215919131U CN215919131U CN202121693134.8U CN202121693134U CN215919131U CN 215919131 U CN215919131 U CN 215919131U CN 202121693134 U CN202121693134 U CN 202121693134U CN 215919131 U CN215919131 U CN 215919131U
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- door closer
- end cover
- axis
- main shaft
- axis moving
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Abstract
The utility model discloses door closer end cover drilling and deburring production equipment which is high in production efficiency, reduces the labor intensity of operators and improves the production environment. The automatic feeding device comprises a rack, wherein a vibration disc and a linear transmission guide rail connected with the vibration disc are arranged at one end of the rack, a door closer end cover is arranged in the vibration disc and comprises a base and a threaded column positioned in the center of the base, a material pushing mechanism and a feeding clamp taking and transferring device are respectively arranged at two sides of the tail end of the linear transmission guide rail, a main shaft chuck device is arranged at one side of the feeding clamp taking and transferring device, an XY-axis moving device is arranged in front of the main shaft chuck device, a Y-axis feed device and a double-axis drill head device are sequentially arranged on the XY-axis moving device, and a discharging device is arranged between the main shaft chuck device and the XY-axis moving device. The utility model is applied to the technical field of drilling and deburring production equipment.
Description
Technical Field
The utility model relates to drilling and deburring production equipment, in particular to drilling and deburring production equipment for an end cover of a door closer.
Background
The door closer is a hydraulic press similar to a spring on a door head, the hydraulic press can be released after being compressed after the door is opened, the door is automatically closed, the door closer has the effect like a spring door, the door can be accurately and timely closed to the initial position after being opened, an end cover of the door closer is an indispensable component for forming the door closer, the existing end cover of the door closer comprises a base and a threaded column positioned on the base, two holes of the base need to be drilled manually through a double-shaft drilling machine in the production process, and the drilling needs to be finished by grinding tail nails and drilling burrs generated by drilling through an abrasive belt machine; this production method has the following disadvantages; a. the production process is clumsy: manual drilling machines and table type small-sized abrasive band machines, and the mode of grinding the tail nails of the abrasive band machines causes pollution to production environment; b. the process steps are as follows: the method is divided into two procedures of drilling and removing the spike-tail nails, and the manual operation and the manual loading and unloading cause large loss to the labor intensity of an operator; c. the production tool falls behind: the drill bit is a common straight shank twist drill, and hole chamfering cannot be finished simultaneously; d. the production efficiency is low: for example, one operator can operate the device in different working procedures, and the total quantity per hour is only 200.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of overcoming the defects of the prior art and provides the door closer end cover drilling and deburring production equipment which has high production efficiency, reduces the labor intensity of operators and improves the production environment.
The technical scheme adopted by the utility model is as follows: the automatic feeding device comprises a rack, wherein a vibration disc and a linear transmission guide rail connected with the vibration disc are arranged at one end of the rack, a door closer end cover is arranged in the vibration disc and comprises a base and a threaded column positioned in the center of the base, a material pushing mechanism and a feeding clamp taking and transferring device are respectively arranged at two sides of the tail end of the linear transmission guide rail, a main shaft chuck device is arranged at one side of the feeding clamp taking and transferring device, an XY-axis moving device is arranged in front of the main shaft chuck device, a Y-axis feed device and a double-axis drill head device are sequentially arranged on the XY-axis moving device, and a discharging device is arranged between the main shaft chuck device and the XY-axis moving device.
Furthermore, the frame is provided with an MCU controller, the tail end of the linear transmission guide rail is provided with a feeding sensor, and the vibration disc, the pushing mechanism, the feeding clamp taking and transferring device, the spindle chuck device, the XY-axis moving device, the Y-axis feeding device, the double-shaft drill moving head device, the blanking device and the feeding sensor are all electrically connected with the MCU controller.
Furthermore, the feeding clamping and transferring device comprises a threaded column clamping mechanism and a base clamping mechanism positioned in front of the threaded column clamping mechanism, the threaded column clamping mechanism comprises a rotating device, a lifting device arranged on the rotating device and a threaded column clamping jaw arranged on the lifting device, and the rotating device is positioned above the other side of the tail end of the linear conveying guide rail; the base clamping mechanism comprises a first Y-axis moving device, a first Z-axis moving device arranged on the first Y-axis moving device, a first expansion device arranged on the first Z-axis moving device, and a base clamping jaw arranged on the expansion device, wherein the first Y-axis moving device is arranged at the lower end of the spindle chuck device, and the moving stroke of the first Y-axis moving device is between the threaded column clamping jaw and the spindle chuck device.
Further, the spindle chuck device comprises a driving device and a spindle electric control chuck connected with the driving device.
Furthermore, the double-shaft drill moving head device comprises a servo motor and a power head connected with the servo motor, and two punching drill bits are arranged on the power head.
Furthermore, an insert is embedded in the main shaft electric control chuck, and the insert is a copper insert.
Further, the drill bit is a step bit.
Furthermore, cooling liquid sprays are arranged at two ends of the Y-axis feed device and two ends of the double-shaft drill bit device.
Furthermore, the blanking device comprises a blanking conveying guide rail positioned below the main shaft electric control chuck, and a material receiving platform is arranged at the tail end of the blanking conveying guide rail.
Compared with the prior art, the utility model has the following beneficial effects:
a. the drilling process and the batch cutting process are integrated on one automatic device through the Y-axis feed device and the double-axis drill moving head device, the actions are completed continuously, the production efficiency is improved, and the number of the original tools is increased from 200 tools per hour to 300 tools per hour by 50%;
b. automatic feeding is realized through the vibration disc and the feeding clamping and transferring device, unattended operation is realized, and labor cost is effectively saved;
c. the stepped drill bit can synchronously realize drilling and chamfering;
d. only workers need to indirectly feed and receive materials, so that the labor intensity of the workers is effectively reduced;
e. the end face of the door closer end cover is quickly finish turned through the double-shaft drill moving head device, the tail nails and the batch cutting edges are eliminated, and dust pollution caused by polishing of a raw abrasive belt is improved.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a first schematic diagram of the internal structure of the present invention;
FIG. 3 is a second schematic diagram of the internal structure of the present invention;
FIG. 4 is an enlarged partial schematic view of the spindle chuck assembly;
fig. 5 is a schematic structural view of a door closer end cover.
Detailed Description
As shown in fig. 1 to 5, in this embodiment, the present invention includes a frame 1, a vibration disc 2 and a linear transmission guide 3 connected to the vibration disc 2 are disposed at one end of the frame 1, a door closer end cover 4 is disposed in the vibration disc 2, the door closer end cover 4 includes a base 41 and a threaded post 42 located in the center of the base 41, a pushing mechanism 5 and a feeding clamping and transferring device 6 are disposed at two sides of a terminal end of the linear transmission guide 3, a spindle chuck device 7 is disposed at one side of the feeding clamping and transferring device 6, an XY axis moving device 8 is disposed in front of the spindle chuck device 7, a Y axis feed device 9 and a dual axis drill head device 10 are sequentially disposed on the XY axis moving device 8, and a blanking device 11 is disposed between the spindle chuck device 7 and the XY axis moving device 8.
In this embodiment, an MCU controller is arranged on the machine frame 1, a feeding sensor is arranged at the end of the linear transfer guide rail 3, and the vibration disc 2, the material pushing mechanism 5, the feeding clamping and transferring device 6, the spindle chuck device 7, the XY axis moving device 8, the Y axis feeding device 9, the dual-axis drill bit device 10, the blanking device 11 and the feeding sensor are all electrically connected to the MCU controller.
In this embodiment, the feeding clamping and transferring device 6 includes a threaded column clamping mechanism and a base clamping mechanism located in front of the threaded column clamping mechanism, the threaded column clamping mechanism includes a rotating device 61, a lifting device 62 mounted on the rotating device 61, and a threaded column clamping jaw 63 mounted on the lifting device 62, the rotating device 61 is located above the other side of the end of the linear transport guide rail 3; the base 41 clamping mechanism comprises a first Y-axis moving device 64, a first Z-axis moving device 65 arranged on the first Y-axis moving device 64, a telescopic device 66 arranged on the first Z-axis moving device 65 and a base clamping jaw 67 arranged on the telescopic device 66, wherein the first Y-axis moving device 64 is arranged at the lower end of the spindle clamping head device 7, and the moving stroke of the first Y-axis moving device 64 is between the threaded column clamping jaw 63 and the spindle clamping head device 7.
In this embodiment, the spindle chuck device 7 includes a driving device 71 and a spindle electric control chuck 72 connected to the driving device 71, an insert 73 is embedded in the spindle electric control chuck 72, the insert 73 is a copper insert, and the copper insert can effectively prevent the door closer end cover 4 from being damaged by thread clamping.
In this embodiment, the dual-shaft drill bit device 10 includes a servo motor 101 and a power head 102 connected to the servo motor 101, two drill bits 103 are arranged on the power head 102, the drill bits 103 are stepped drill bits, and the stepped drill bits can synchronously realize drilling and chamfering.
In this embodiment, both ends of the Y-axis feed device 9 and both ends of the biaxial drill bit device 10 are provided with cooling liquid sprays which remove iron dust caused by machining and perform sufficient filtration.
In this embodiment, the blanking device 11 includes a blanking conveying rail 111 located below the main shaft electrically controlled chuck 72, and a material receiving platform 112 is disposed at a tail end of the blanking conveying rail 111.
In this embodiment, the working process of the present invention is as follows: the door closer end cover 4 is sequentially transferred into the linear transmission guide rail 3 from the vibration disc 2, when a terminal sensor of the linear transmission guide rail 3 detects a material incoming, the pushing mechanism 5 pushes the door closer end cover 4 into the position right below the rotating device 61, then the lifting device 62 drives the threaded column clamping jaws 63 to descend to clamp the threaded column part of the door closer end cover, then the lifting device 62 resets, then the rotating device 61 rotates 90 degrees, next under the coordination of the Y-axis moving device I64, the Z-axis moving device I65, the telescopic device 66 and the base clamping jaws 67, the base clamping jaws 67 clamp the base part of the door closer end cover 4 from the threaded column clamping jaws 63, and the threaded column part of the door closer end cover 4 is transferred to be loaded into the spindle electric control clamping head 72, and then the spindle electric control clamping head 72 automatically clamps the door closer end cover 4, and then the base clamping mechanism automatically resets, the double-shaft drill bit device 10 is started and performs feed motion towards the main shaft direction of the main shaft chuck device 7 through the XY-shaft moving device 8, after two holes are processed, the double-shaft drill bit device 10 returns to the original position, then the driving device 71 starts the main shaft electric control chuck 72 to rotate, the Y-shaft feed device 9 immediately performs feed motion, the end face of the door closer end cover 4 is quickly and finely turned, tail nails and batch edges are eliminated, after the processing is completed, the main shaft electric control chuck 72 releases the door closer end cover 4, and the door closer end cover 4 automatically pops out and is sent to the material receiving platform 112 through the blanking conveying guide rail 111.
The utility model is applied to the technical field of drilling and deburring equipment.
While the embodiments of the present invention have been described in terms of practical embodiments, they are not to be construed as limiting the meaning of the present invention, and modifications of the embodiments and combinations with other embodiments will be apparent to those skilled in the art in light of the present description.
Claims (9)
1. The utility model provides a door closer end cover drilling burring production facility, it includes frame (1), the one end of frame (1) be provided with vibrations dish (2) and with linear transport guide (3) that vibrations dish (2) are connected, door closer end cover (4) have been placed in vibrations dish (2), and door closer end cover (4) are including base (41) and screw thread post (42) that are located base (41) center, its characterized in that: the automatic feeding device is characterized in that a material pushing mechanism (5) and a feeding clamp taking and transferring device (6) are respectively arranged on two sides of the tail end of the linear conveying guide rail (3), a main shaft chuck device (7) is arranged on one side of the feeding clamp taking and transferring device (6), an XY shaft moving device (8) is arranged in front of the main shaft chuck device (7), a Y shaft feed device (9) and a double-shaft drill moving head device (10) are sequentially arranged on the XY shaft moving device (8), and a discharging device (11) is arranged between the main shaft chuck device (7) and the XY shaft moving device (8).
2. The door closer end cover drilling deburring production apparatus of claim 1, wherein: the automatic feeding machine is characterized in that an MCU (microprogrammed control unit) controller is arranged on the rack (1), a feeding sensor is arranged at the tail end of the linear conveying guide rail (3), the vibration disc (2), the material pushing mechanism (5), the feeding clamp taking and transferring device (6), the main shaft chuck device (7), the XY-axis moving device (8), the Y-axis feeding device (9), the double-shaft drilling moving head device (10), the discharging device (11) and the feeding sensor are electrically connected with the MCU controller.
3. The door closer end cover drilling deburring production apparatus of claim 2, wherein: the feeding clamping and transferring device (6) comprises a threaded column clamping mechanism and a base clamping mechanism positioned in front of the threaded column clamping mechanism, the threaded column clamping mechanism comprises a rotating device (61), a lifting device (62) installed on the rotating device (61) and a threaded column clamping jaw (63) installed on the lifting device (62), and the rotating device (61) is positioned above the other side of the tail end of the linear conveying guide rail (3); the base (41) clamping mechanism comprises a first Y-axis moving device (64), a first Z-axis moving device (65) arranged on the first Y-axis moving device (64), a first expansion device (66) arranged on the first Z-axis moving device (65) and a base clamping jaw (67) arranged on the expansion device (66), wherein the first Y-axis moving device (64) is arranged at the lower end of the spindle clamping head device (7), and the moving stroke of the first Y-axis moving device (64) is between the threaded column clamping jaw (63) and the spindle clamping head device (7).
4. The door closer end cover drilling deburring production apparatus of claim 2, wherein: the spindle chuck device (7) comprises a driving device (71) and a spindle electric control chuck (72) connected with the driving device (71).
5. The door closer end cover drilling deburring production apparatus of claim 2, wherein: the double-shaft drill bit device (10) comprises a servo motor (101) and a power head (102) connected with the servo motor (101), wherein two punching drill bits (103) are arranged on the power head (102).
6. The door closer end cover drilling deburring production apparatus of claim 4, wherein: an insert (73) is embedded in the main shaft electric control clamping head (72), and the insert (73) is a copper insert.
7. The door closer end cover drilling deburring production apparatus of claim 5, wherein: the drill bit (103) is a step bit.
8. The door closer end cover drilling deburring production apparatus of claim 2, wherein: and cooling liquid sprays are arranged at two ends of the Y-axis feed device (9) and two ends of the double-axis drill moving head device (10).
9. The door closer end cover drilling deburring production apparatus of claim 5, wherein: the blanking device (11) comprises a blanking conveying guide rail (111) located below the main shaft electric control chuck (72), and a material receiving platform (112) is arranged at the tail end of the blanking conveying guide rail (111).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121693134.8U CN215919131U (en) | 2021-07-25 | 2021-07-25 | Door closer end cover drilling and deburring production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121693134.8U CN215919131U (en) | 2021-07-25 | 2021-07-25 | Door closer end cover drilling and deburring production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215919131U true CN215919131U (en) | 2022-03-01 |
Family
ID=80397266
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121693134.8U Active CN215919131U (en) | 2021-07-25 | 2021-07-25 | Door closer end cover drilling and deburring production equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215919131U (en) |
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2021
- 2021-07-25 CN CN202121693134.8U patent/CN215919131U/en active Active
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