CN215878834U - Cross cutting detects rejects feed supplement all-in-one - Google Patents
Cross cutting detects rejects feed supplement all-in-one Download PDFInfo
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- CN215878834U CN215878834U CN202122461612.9U CN202122461612U CN215878834U CN 215878834 U CN215878834 U CN 215878834U CN 202122461612 U CN202122461612 U CN 202122461612U CN 215878834 U CN215878834 U CN 215878834U
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Abstract
The utility model discloses a die cutting, detecting, removing and feeding integrated machine which comprises a feeding device, a visual detection mechanism, a detection air suction mechanism, a material removing air suction mechanism, a feeding stripping mechanism, a feeding air suction mechanism, an active material pulling mechanism and a discharging device, wherein the visual detection mechanism comprises a front detection mechanism and a back detection mechanism, the front detection mechanism is positioned above a product, and the back detection mechanism is positioned below the product. The utility model reduces the risk of missing detection of manual visual inspection by an automatic material detection mode, improves the shipment speed and quality by automatic defective product removal and automatic material supplement, and reduces the labor and production cost of enterprises.
Description
Technical Field
The utility model relates to the field of product detection devices, in particular to a die cutting, detecting, rejecting and feeding integrated machine.
Background
The appearance and the size of the existing die-cut product generally need to be checked after the existing die-cut product is produced. At present, human eyes observe whether the appearance of a die-cut product has defects such as hole blockage, foreign matters, broken filaments, colloid deformation, glue excess, glue shortage, waste discharge leakage, glue wrinkling, displacement and joint, and manually check and measure whether the size of the die-cut product is qualified by using a quadratic element measuring instrument, and manually remove defective products after finding that the defective products exist; the removed defective product vacant positions need to be replaced by good products to achieve the completeness in quantity, and the defective products can be delivered after the completion of the above procedures. The above method has the following problems: 1. the manual visual inspection mode has the risks of eye fatigue, inaccurate monitoring and missed inspection; 2. bad goods and feed supplement inefficiency are got rid of in the manual work and whole shipment speed is influenced, have increased the cost of labor of enterprise.
Accordingly, the prior art is deficient and needs improvement.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is as follows: the utility model provides a cross cutting detects rejects feed supplement all-in-one to solve above-mentioned technical problem.
The technical scheme of the utility model is as follows: a die cutting detection and material supplement removing integrated machine comprises a feeding device, a visual detection mechanism, a detection air suction mechanism, a material rejecting air suction mechanism, a material supplement stripping mechanism, a material supplement air suction mechanism, an active material pulling mechanism and a discharging device;
the feeding device is used for discharging and removing a product protective film on a coiled material to be detected, the detection air suction mechanism, the material picking air suction mechanism and the material supplementing air suction mechanism respectively adsorb products above respective stations, the visual detection mechanism detects die-cut products and identifies defective products, the material picking mechanism is used for picking out defective products, the material supplementing stripping mechanism is used for providing stripped defective products, the material supplementing mechanism is used for placing the stripped defective products into positions where the defective products are removed, the active material pulling mechanism is used for pulling the products from the feeding device to the discharging device, and the discharging device is used for receiving materials and covering the protective film on the products again;
the visual detection mechanism comprises a front detection mechanism and a back detection mechanism, the front detection mechanism is located above the product, and the back detection mechanism is located below the product.
By adopting the technical scheme, in the die cutting, detecting, removing and feeding integrated machine, the front detection mechanism comprises a front detection camera, front detection coaxial light and front detection annular light, the front detection annular light is positioned above a product, the front detection coaxial light is positioned above the front detection annular light, and the front detection camera is positioned above the front detection coaxial light;
the back detection mechanism comprises a back detection camera, back detection coaxial light and back detection annular light, the back detection annular light is located below the product, the back detection coaxial light is located below the back detection annular light, and the back detection camera is located below the back detection coaxial light.
By adopting the technical scheme, in the integrated machine for die cutting, detecting and removing and supplementing material, the material removing mechanism comprises a material removing Y-axis mechanism, a material removing fixing frame, a material removing Z-axis mechanism, a material removing X-axis mechanism, a single-sided adhesive fixing mechanism, a single-sided adhesive rotating mechanism and a material removing pressing mechanism, the material removing fixing frame is arranged on the material removing Y-axis mechanism, the material removing Z-axis mechanism is arranged on the material removing fixing frame, the material removing X-axis mechanism is arranged on the material removing Z-axis mechanism, the material removing pressing mechanism is arranged on the material removing X-axis mechanism, the single-sided adhesive fixing mechanism and the single-sided adhesive rotating mechanism are arranged on the material removing Z-axis mechanism, and the material removing pressing mechanism is positioned above a single-sided adhesive non-sticky surface.
By adopting the technical scheme, in the integrated machine for die cutting, detecting and removing and supplementing material, the bottom of the material removing Z-axis mechanism is also provided with two material removing idler wheels for pressing products.
By adopting the technical scheme, in the integrated machine for die cutting, detecting, removing and supplementing material, the material removing mechanism further comprises a material removing positioning camera and a material removing strip-shaped light source, the material removing strip-shaped light source is positioned on one side of a product, and the material removing positioning camera is positioned above the product.
Adopt above-mentioned each technical scheme, cross cutting detect and reject in the feed supplement all-in-one, feed supplement peeling means includes the coiled material module, presses the fixed module of material, peels off the material module and receives the end module, setting up on the coiled material module is used for the yields of feed supplement, press the fixed module of material of pressing to press the material backup pad and press spacing yields between the flitch, press flitch top and press material cylinder output shaft, it is used for peeling off yields and substrate to peel off the material module, it is used for accomodating the substrate to receive the end module.
According to the technical scheme, in the integrated machine for detecting and removing the feed supplement through the die cutting, the stripping module comprises a stripping X-axis module and a stripping plate, the stripping plate is arranged on the stripping X-axis module, and an inclined stripping knife face is arranged at the front end of the stripping plate.
By adopting the technical scheme, in the integrated machine for die cutting, detecting and removing material supplement, the bottom collecting module comprises a bottom collecting motor, a bottom collecting driving wheel, a bottom collecting idle wheel and two rubber-coated idle wheels, an output shaft of the bottom collecting motor is connected with the bottom collecting driving wheel through a first synchronous belt, the bottom collecting driving wheel is connected with the bottom collecting idle wheel through a second synchronous belt, and the bottom collecting driving wheel is positioned right above the middle of the two rubber-coated idle wheels.
By adopting the technical scheme, in the die-cutting detecting and rejecting supplementing integrated machine, the supplementing mechanism comprises a supplementing X-axis module, a supplementing Y-axis module, a supplementing Z-axis module and a supplementing adsorption module, the supplementing Y-axis module is arranged on the supplementing X-axis module, the supplementing Z-axis module is arranged on the supplementing Y-axis module, and the supplementing adsorption module is arranged on the supplementing Z-axis module.
By adopting the technical scheme, in the die-cutting detecting and rejecting feeding integrated machine, the feeding mechanism is also provided with a feeding positioning camera.
By adopting the technical scheme, the risk of missing detection of manual visual inspection is reduced by an automatic material detection mode, the quality and the speed of shipment are improved by a mode of automatically removing defective products and automatically supplementing materials, and the production and labor cost of enterprises is reduced.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a partial schematic view of the present invention;
FIG. 3 is a partial schematic view of the present invention;
FIG. 4 is a schematic view of a visual inspection structure according to the present invention;
FIG. 5 is a schematic view of a material rejecting structure according to the present invention;
FIG. 6 is a schematic view of a material rejecting structure according to the present invention;
FIG. 7 is a schematic view of a fed-batch exfoliation structure of the present invention;
FIG. 8 is a schematic diagram of the feeding structure of the present invention.
Detailed Description
The utility model is described in detail below with reference to the figures and the specific embodiments.
As shown in fig. 1-8, this embodiment provides a die cutting detecting and feeding removing integrated machine, which includes a frame 1, a feeding device 2, a visual detection mechanism 3, a detection air suction mechanism 4, a material removing mechanism 5, a material removing air suction mechanism 6, a feeding stripping mechanism 7, a feeding mechanism 8, a feeding air suction mechanism 9, an active feeding mechanism 10, and a discharging device 11. The above structures are all arranged on the frame 1, and the frame 1 is further provided with the display screen 102 and the operation table 101, which are the existing structures and are not described in detail.
As shown in fig. 1-3, the feeding device 2 is used for feeding and removing a product protective film on a coiled material to be detected, the detection air suction mechanism 4, the material picking air suction mechanism 6 and the material supplementing air suction mechanism 9 respectively adsorb products above respective stations, the vision detection mechanism 3 detects die-cut products and identifies defective products, the material picking mechanism 5 is used for picking out defective products, the material supplementing stripping mechanism 7 is used for providing stripped good products, the material supplementing mechanism 8 is used for placing the stripped good products into positions where the defective products are removed, the active material pulling mechanism 10 is used for pulling the products from the feeding device 2 to the blanking device 11, and the blanking device 11 is used for covering the received materials and the protective film on the products again.
As shown in fig. 4, the visual inspection mechanism 3 includes a front surface inspection mechanism located above the product and a back surface inspection mechanism located below the product. The front detection mechanism comprises a front detection camera 301, a front detection coaxial light 302 and a front detection annular light 303, the front detection annular light 303 is located above the product, the front detection coaxial light 302 is located above the front detection annular light 303, and the front detection camera 301 is located above the front detection coaxial light 302. The backside detection mechanism includes a backside detection camera 304, backside detection coaxial light 305, and backside detection annular light 306, the backside detection annular light 306 is located under the product, the backside detection coaxial light 305 is located under the backside detection annular light 306, and the backside detection camera 304 is located under the backside detection coaxial light 305.
Through setting up front detection mechanism and back detection mechanism at picking the one-step before the mechanism 5, detect simultaneously from the top and the below of product, compare in the conventional structure that only sets up visual detection above, this embodiment can greatly improve the detection range that the product detected, improves and detects the precision.
The rear side of the front detection mechanism is also provided with a coaxial light source backlight moving module, and the distance between the backlight plate 308 positioned on the moving module and the front detection coaxial light 302 is adjusted by utilizing the sliding of the moving module 307, so that the front detection mechanism can meet the detection requirements of different products, and the universality of the detection equipment is further improved.
It should be noted that the feeding device 2, the detection air suction mechanism 4, the material picking air suction mechanism 6, the material supplementing air suction mechanism 9, the active material pulling mechanism 10 and the discharging device 11 are all designed in the prior art, and the specific structural description is not repeated.
Loading attachment 2 and unloader 11 are the same structure, and loading attachment 2 and unloader 11 are provided with two hand respectively and rise axle module, loading attachment 2: one hand-expanding shaft module is used for feeding materials and sending the coiled materials to the visual detection mechanism 3, and in the process, the product protective film on the coiled materials is peeled off through the other hand-expanding shaft module. In contrast, the blanking device 11: a hand axle module that rises is used for receiving the material, and in this process, the product on the coiled material is pasted the product protection film on the product through another hand axle module that rises. During the movement of the coiled material, the active pulling mechanism 10 pulls the coiled material to move the coiled material from the feeding device 2 to the discharging device 11.
The detection air suction mechanism 4, the material picking air suction mechanism 6 and the material supplementing air suction mechanism 9 are respectively provided with an air suction plate, the air suction plates are connected with an air suction machine, and the products are fixed on the air suction plates in an air suction mode, so that the product detection of each process is in a stable state, and the detection precision is improved.
The rejecting mechanism 5, the replenishing stripping mechanism 7 and the replenishing mechanism 8 of the present embodiment will be described in detail below.
Specifically, as shown in fig. 5 and 6, the rejecting mechanism 5 includes a rejecting Y-axis mechanism 501, a rejecting fixing frame 502, a rejecting Z-axis mechanism 503, a rejecting X-axis mechanism 504, a single-sided adhesive fixing mechanism 509, a single-sided adhesive rotating mechanism 508, and a rejecting pressing mechanism 505. The material rejecting fixing frame 502 is arranged on the material rejecting Y-axis mechanism 501, the material rejecting Z-axis mechanism 503 is arranged on the material rejecting fixing frame 502, the material rejecting X-axis mechanism 504 is arranged on the material rejecting Z-axis mechanism 503, the material rejecting pressing mechanism 505 is arranged on the material rejecting X-axis mechanism 504, the single-sided adhesive fixing mechanism 509 and the single-sided adhesive rotating mechanism 508 are arranged on the material rejecting Z-axis mechanism 503, and the material rejecting pressing mechanism 505 is positioned above the single-sided adhesive non-adhesive surface.
The single-sided adhesive fixing mechanism 509 is a roller for fixing a single-sided film. The single-sided adhesive rotating mechanism 508 is provided with a motor and a roller, and the motor drives the single-sided adhesive to roll and rotate, pull the single-sided adhesive, and wind the single-sided adhesive on the roller of the single-sided adhesive rotating mechanism 508. The air cylinder of the material picking and pressing mechanism 505 presses down the telescopic rod to press down the single-sided adhesive surface to enable the single-sided adhesive surface to contact with the product, then the air cylinder of the material picking and pressing mechanism 505 retracts the telescopic rod, the single-sided adhesive is tightened to stick up the product, the single-sided adhesive rotating mechanism 508 pulls the single-sided adhesive to complete material collection, and the circulation is continued to press the unqualified product down on the single-sided adhesive.
The bottom of the material rejecting Z-axis mechanism 503 is also provided with two material rejecting idle wheels 506 for pressing the products, and the two material rejecting idle wheels 506 press the coiled material loaded with the products, so that the single-sided adhesive can more stably adsorb the products when the material rejecting press mechanism 505 presses the single-sided adhesive.
Preferably, in order to improve the accuracy of rejecting defective products, the rejecting mechanism 5 further includes a rejecting positioning camera 508 and a rejecting strip-shaped light source 507, the rejecting strip-shaped light source 507 is located at one side of the product, and the rejecting positioning camera 508 is located above the product.
Specifically, as shown in fig. 7, the material supplementing and stripping mechanism 7 comprises a coil module 701, a material pressing fixing module 702, a material stripping module and a bottom collecting module, the coil module 701 is provided with a good product for material supplementing, the material pressing fixing module 702 is provided with a material pressing support plate and a material pressing plate, the material pressing plate is connected with an output shaft of a material pressing cylinder at the top, the material stripping module is used for stripping the good product and the substrate, and the bottom collecting module is used for collecting the substrate.
Preferably, the stripping module includes stripping X axle module 7031 and stripper plate 7032, stripper plate 7032 is located on stripping X axle module 7031, stripper plate 7032 front end is provided with the slope and strips the material knife face, and the slope strips the material knife face can be very easy with the yields and the bed charge separation, makes the yields be siphoned away very easily.
Preferably, the bottom collecting module comprises a bottom collecting motor 7041, a bottom collecting driving wheel 7042, a bottom collecting idle wheel 7043 and two rubber-covered idle wheels 7044, an output shaft of the bottom collecting motor 7041 is connected with the bottom collecting driving wheel 7042 through a first synchronous belt (not shown), the bottom collecting driving wheel 7042 is connected with the bottom collecting idle wheel 7043 through a second synchronous belt (not shown), and the bottom collecting motor 7041 can drive the bottom collecting driving wheel 7042 and the bottom collecting idle wheel 7043 to rotate synchronously so as to complete the collection. The bottom take-up drive wheel 7042 is positioned directly above the middle of the two encapsulated idler wheels 7044, and the bed charge is pressed between the bottom take-up drive wheel 7042 and the two encapsulated idler wheels 7044, so that the bed charge moves smoothly.
Specifically, as shown in fig. 8, the material supplementing mechanism 8 includes a material supplementing X-axis module 801, a material supplementing Y-axis module 802, a material supplementing Z-axis module 803, and a material supplementing adsorption module, the material supplementing Y-axis module 802 is disposed on the material supplementing X-axis module 801, the material supplementing Z-axis module 803 is disposed on the material supplementing Y-axis module 802, and the material supplementing adsorption module is disposed on the material supplementing Z-axis module 803. The material supplementing mechanism 8 is further provided with a material supplementing positioning camera 804 which is located above the vacant position of the product, so that the material supplementing accuracy is improved.
In fact, the feed supplement adsorbs the module is conventional structural design, connects the suction nozzle through adsorbing on the telescopic shaft of cylinder, and the cylinder that adsorbs makes the suction nozzle descend, and the suction nozzle holds the product, siphons away the yields, puts the yields to the position in the vacancy, accomplishes the feed supplement.
By adopting the technical scheme, the risk of missing detection of manual visual inspection is reduced by an automatic material detection mode, the quality and the speed of shipment are improved by a mode of automatically removing defective products and automatically supplementing materials, and the production and labor cost of enterprises is reduced.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A die cutting detection and material supplementing integrated machine is characterized by comprising a feeding device, a visual detection mechanism, a detection air suction mechanism, a material rejecting air suction mechanism, a material supplementing stripping mechanism, a material supplementing air suction mechanism, an active material pulling mechanism and a discharging device;
the feeding device is used for discharging and removing a product protective film on a coiled material to be detected, the detection air suction mechanism, the material picking air suction mechanism and the material supplementing air suction mechanism respectively adsorb products above respective stations, the visual detection mechanism detects die-cut products and identifies defective products, the material picking mechanism is used for picking out defective products, the material supplementing stripping mechanism is used for providing stripped defective products, the material supplementing mechanism is used for placing the stripped defective products into positions where the defective products are removed, the active material pulling mechanism is used for pulling the products from the feeding device to the discharging device, and the discharging device is used for receiving materials and covering the protective film on the products again;
the visual detection mechanism comprises a front detection mechanism and a back detection mechanism, the front detection mechanism is located above the product, and the back detection mechanism is located below the product.
2. The die-cutting detecting, removing and feeding all-in-one machine as claimed in claim 1, wherein the front detecting mechanism comprises a front detecting camera, a front detecting coaxial light and a front detecting annular light, the front detecting annular light is positioned above the product, the front detecting coaxial light is positioned above the front detecting annular light, and the front detecting camera is positioned above the front detecting coaxial light;
the back detection mechanism comprises a back detection camera, back detection coaxial light and back detection annular light, the back detection annular light is located below the product, the back detection coaxial light is located below the back detection annular light, and the back detection camera is located below the back detection coaxial light.
3. The integrated die-cutting detection, removal and feeding machine as claimed in claim 1, wherein the removal mechanism comprises a removal Y-axis mechanism, a removal fixing frame, a removal Z-axis mechanism, a removal X-axis mechanism, a single-sided adhesive fixing mechanism, a single-sided adhesive rotating mechanism and a removal pressing mechanism, the removal fixing frame is arranged on the removal Y-axis mechanism, the removal Z-axis mechanism is arranged on the removal fixing frame, the removal X-axis mechanism is arranged on the removal Z-axis mechanism, the removal pressing mechanism is arranged on the removal X-axis mechanism, the single-sided adhesive fixing mechanism and the single-sided adhesive rotating mechanism are arranged on the removal Z-axis mechanism, and the removal pressing mechanism is arranged above a non-sticky surface of the single-sided adhesive.
4. The die-cutting detecting, rejecting and feeding all-in-one machine as claimed in claim 3, wherein two rejecting idler wheels for pressing the product are further arranged at the bottom of the rejecting Z-axis mechanism.
5. The die-cutting detecting, rejecting and feeding all-in-one machine as claimed in claim 3, wherein the rejecting mechanism further comprises a rejecting positioning camera and a rejecting strip-shaped light source, the rejecting strip-shaped light source is positioned at one side of the product, and the rejecting positioning camera is positioned above the product.
6. The die cutting, detecting and removing and feeding all-in-one machine as claimed in claim 1, wherein the feeding stripping mechanism comprises a coiled material module, a pressing and fixing module, a material stripping module and a bottom collecting module, the coiled material module is provided with a good product for feeding, a pressing and supporting plate of the pressing and fixing module and a pressing plate are limited to obtain the good product, the top of the pressing plate is connected with an output shaft of a pressing cylinder, the material stripping module is used for stripping the good product and the substrate, and the bottom collecting module is used for storing the substrate.
7. The die-cutting detecting, removing and supplementing all-in-one machine as claimed in claim 6, wherein the stripping module comprises a stripping X-axis module and a stripping plate, the stripping plate is arranged on the stripping X-axis module, and an inclined stripping knife face is arranged at the front end of the stripping plate.
8. The die-cutting detection, removal and material supplementation all-in-one machine as claimed in claim 6, wherein the bottom retracting module comprises a bottom retracting motor, a bottom retracting driving wheel, a bottom retracting idle wheel and two rubber-coated idle wheels, an output shaft of the bottom retracting motor is connected with the bottom retracting driving wheel through a first synchronous belt, the bottom retracting driving wheel is connected with the bottom retracting idle wheel through a second synchronous belt, and the bottom retracting driving wheel is positioned right above the middle of the two rubber-coated idle wheels.
9. The die-cutting detecting, removing and feeding all-in-one machine as claimed in claim 1, wherein the feeding mechanism comprises a feeding X-axis module, a feeding Y-axis module, a feeding Z-axis module and a feeding adsorption module, the feeding Y-axis module is arranged on the feeding X-axis module, the feeding Z-axis module is arranged on the feeding Y-axis module, and the feeding adsorption module is arranged on the feeding Z-axis module.
10. The die-cutting detecting, rejecting and feeding all-in-one machine according to claim 9, wherein the feeding mechanism is further provided with a feeding positioning camera.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122461612.9U CN215878834U (en) | 2021-10-12 | 2021-10-12 | Cross cutting detects rejects feed supplement all-in-one |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202122461612.9U CN215878834U (en) | 2021-10-12 | 2021-10-12 | Cross cutting detects rejects feed supplement all-in-one |
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| CN215878834U true CN215878834U (en) | 2022-02-22 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115646825A (en) * | 2022-12-15 | 2023-01-31 | 苏州三卓韩一橡塑科技有限公司 | Automatic cutting detection assembling equipment and assembling method |
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2021
- 2021-10-12 CN CN202122461612.9U patent/CN215878834U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115646825A (en) * | 2022-12-15 | 2023-01-31 | 苏州三卓韩一橡塑科技有限公司 | Automatic cutting detection assembling equipment and assembling method |
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