CN215855723U - Mobile dredging sediment in-situ depth grading integrated device - Google Patents
Mobile dredging sediment in-situ depth grading integrated device Download PDFInfo
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- CN215855723U CN215855723U CN202121996264.9U CN202121996264U CN215855723U CN 215855723 U CN215855723 U CN 215855723U CN 202121996264 U CN202121996264 U CN 202121996264U CN 215855723 U CN215855723 U CN 215855723U
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Abstract
The utility model relates to a mobile dredging sediment in-situ depth grading integrated device, which consists of a transport vehicle, a container, a primary hydrocyclone, a primary underflow buffer tank, an ultrasonic oscillation tank, a conditioning tank, a PAC dosing tank, a PAM dosing tank, an EDTA dosing tank, a secondary hydrocyclone, a secondary underflow buffer tank, a secondary overflow buffer tank, a tertiary hydrocyclone, a tertiary overflow buffer tank, a tertiary underflow buffer tank, a PLC control cabinet, a vehicle-mounted generator, waste gas purification equipment and a draught fan; dredged sediment is deeply separated into two parts with different organic matter contents after being treated, and different resource utilization modes are respectively adopted, so that the treatment cost is effectively reduced, and meanwhile, various beneficial components of the sediment are fully utilized.
Description
Technical Field
The utility model belongs to the technical field of ecological environment protection, relates to improvement of treatment equipment for river and lake sediment, and particularly relates to a mobile dredged sediment in-situ depth grading integrated device.
Background
The black and odorous water bodies in rivers and lakes not only bring very poor sensory experience to residents, but also directly influence the production and life of the masses and highlight the water environment problem. The ' action plan for preventing and treating water pollution ' issued by the state government definitely provides a controllability target of ' controlling black and odorous water bodies in the built-up areas of the cities to be within 10% at grade and above in 2020, and eliminating the black and odorous water bodies in the built-up areas of the cities in 2030. The bottom mud is used as an important component of a river and lake ecological system, is not only a central link of nutrient substance circulation of a water body, but also a main gathering reservoir of nutrients, persistent organic pollutants and heavy metals, and is the most important source for causing water body pollution and ecological system damage. As an important component of a comprehensive treatment system for pollution of water bodies in river and lake ponds, the bottom mud treatment is receiving more and more attention.
The sediment dredging can thoroughly remove pollutants from a water body system, so that the water quality of the water body is improved to a greater extent, the safety of the water body is improved, the ecological system restoration is promoted, the release of endogenous pollutants to an overlying water body is avoided, and the sediment dredging is more and more widely applied in recent years. However, the traditional dredging sediment treatment technology is biased to be extensive, and adopts an undifferentiated treatment means for sediment particles with different particle sizes and organic matter contents, so that the single outlet of sediment products is caused, the yield is huge, meanwhile, the closure of the operation process is poor, and finally, a large amount of land resources are occupied, the ineffective energy consumption of the process is increased, renewable resources are wasted, secondary pollution is increased, and other problems are caused. Research has shown that organic pollutants are mainly concentrated in fine bottom mud particles, but are lower in coarse particles with relatively dense structures, so that bottom mud particles with different particle sizes correspond to different optimal treatment modes.
In summary, the current treatment mode of dredged sediment has obvious blindness and environmental risk, does not meet the essential requirements of green low-carbon technology, and needs to be improved. Under the new background that China vigorously advances the construction of 'waste-free cities' and 'waste-free society', according to the environmental management requirements of solid wastes and by taking organic matter content as a main index, a quantitative reduction and classification treatment device for dredged sediment is developed, so that the device not only can provide necessary technical support for realizing the differential utilization of different beneficial components of the sediment, eliminating the environmental risk hidden danger of the sediment and relieving the supervision pressure of related departments, but also has outstanding practical significance for advancing the ecological civilization construction of China, promoting the high-quality development and realizing the inevitable requirements of comprehensive resource conservation.
Disclosure of Invention
In order to solve the technical problems in the background art, the utility model aims to provide a mobile dredged sediment in-situ depth grading integrated device which meets the requirements of environmental protection standards, is flexible and convenient in construction operation, low in cost and stable in effect. The device enters a river channel treatment site through an integrated assembly and flow operation mode, bottom mud with the water content of more than 98% in a bottom mud collecting pool or a cofferdam is sucked, conditioned and deeply graded, and finally, the original bottom mud is separated into two parts of poor and rich organic products, so that a targeted recycling mode can be conveniently adopted in the follow-up process. The whole operation process is completed in the closed space, and the waste gas is collected and treated in a centralized manner. The device can reduce the source of the bottom mud, reduce the total treatment cost, form a diversified utilization way and create considerable economic benefits.
The utility model aims to realize the technical scheme that the mobile dredged sediment in-situ depth grading integrated device is characterized in that:
the whole device consists of a transport vehicle, a container, a primary hydrocyclone, a primary underflow buffer tank, an ultrasonic oscillation tank, a tempering tank, a PAC dosing tank, a PAM dosing tank, an EDTA dosing tank, a secondary hydrocyclone, a secondary underflow buffer tank, a secondary overflow buffer tank, a tertiary hydrocyclone (1), a tertiary hydrocyclone (2), a tertiary overflow buffer tank, a tertiary underflow buffer tank (1), a tertiary underflow buffer tank (2), a PLC control cabinet, a vehicle-mounted generator, waste gas purification equipment and an induced draft fan.
The first-stage hydrocyclone is arranged at the top of the first-stage underflow buffer tank, and the underflow outlet of the first-stage hydrocyclone is connected with the feed inlet of the first-stage underflow buffer tank; the discharge hole of the first-stage underflow buffer tank is connected with the feed inlet of the ultrasonic oscillation tank; the discharge hole of the ultrasonic oscillation tank is connected with the feed inlet of the tempering tank; the discharge ports of the PAC dosing tank, the PAM dosing tank and the EDTA dosing tank are all connected with the dosing port of the tempering tank; the discharge hole of the hardening and tempering tank is connected with the feed inlet of the secondary hydrocyclone; the second-stage hydrocyclone is arranged at the top of the second-stage underflow buffer tank, the underflow outlet of the second-stage hydrocyclone is connected with the feed inlet of the second-stage underflow buffer tank, and the overflow outlet of the second-stage hydrocyclone is connected with the feed inlet of the second-stage overflow buffer tank; the discharge hole of the second-stage underflow buffer tank is connected with the feed inlet of the third-stage hydrocyclone (1); the discharge hole of the second-stage overflow buffer tank is connected with the feed inlet of the third-stage hydrocyclone (2); the three-level hydrocyclone (1) and the three-level hydrocyclone (2) are respectively arranged at the tops of the three-level underflow buffer tank (1) and the three-level underflow buffer tank (2), the underflow outlets of the three-level hydrocyclone (1) and the three-level underflow buffer tank (2) are respectively connected with the feed inlets of the three-level underflow buffer tank (1) and the three-level underflow buffer tank (2), and the overflow outlets of the three-level hydrocyclone (1) and the three-level underflow buffer tank are both connected with the feed inlet of the three-level overflow buffer tank; the discharge hole of the third-stage underflow buffer tank (2) is connected with the return port of the ultrasonic oscillation tank; all the devices, the PLC control cabinet and the vehicle-mounted generator are integrally installed in the container; the feed inlet and the overflow outlet of the primary hydrocyclone are connected with the sediment collecting tank through a pipeline which transversely penetrates through the side wall of the container; the discharge ports of the three-level overflow buffer tank and the three-level underflow buffer tank (1) are respectively connected with different filter pressing equipment through pipelines which transversely penetrate through the side wall of the container; the waste gas purification equipment and the induced draft fan are both arranged at the top of the container and are connected in sequence; the air inlet of the waste gas purification equipment is communicated with the inner space of the container; the container is integrally mounted on a transport vehicle.
The container adopts a totally-enclosed structure and is provided with an access door.
The tempering tank has the functions of stirring and heating at the same time, and can independently control the opening and closing of the two functions.
The PAC dosing tank, the PAM dosing tank and the EDTA dosing tank have metering functions.
The vehicle-mounted generator adopts a diesel engine or a gasoline engine.
The waste gas purification equipment adopts an activated carbon adsorption box, a low-temperature plasma purifier or a UV light oxygen catalytic purifier.
When the device operates, the following steps are carried out: firstly, the whole set of device is moved to a river channel treatment site by using the maneuverability of a transport vehicle, a feed inlet and an overflow outlet of a primary hydrocyclone are connected with a bottom mud collecting tank through a pipeline which traverses the side wall of a container, and discharge ports of a tertiary overflow buffer tank and a tertiary underflow buffer tank (1) are respectively connected with different filter pressing devices; then, large blocks of sandstone are sieved out from the bottom sediment collecting tank, the original bottom sediment with the water content of more than 98 percent is pumped and sent into a first-stage hydrocyclone for first-stage separation, first-stage overflow with low solid content returns to the bottom sediment collecting tank through a pipeline which traverses the side wall of the container from an overflow outlet, and first-stage underflow with high solid content enters a first-stage underflow buffer tank from an underflow outlet, so that continuous dynamic concentration of the bottom sediment is completed, the treatment capacity of subsequent tempering and deep classification links is reduced, and the treatment efficiency is improved; the concentrated bottom mud enters an ultrasonic oscillation tank from a discharge hole of a first-stage bottom flow buffer tank, under the action of low-intensity short-time ultrasonic waves, the combined water quantity of the bottom mud is reduced, the dehydration performance is improved, and the dosage of the chemicals required in the subsequent coagulation/flocculation link is greatly saved; the ultrasonically treated bottom mud enters a tempering tank from a discharge hole of an ultrasonic oscillation tank, and simultaneously, a PAC dosing tank, a PAM dosing tank and an EDTA dosing tank respectively add a coagulant, a flocculant and a stabilizer into the tempering tank according to a preset proportion, and under the stirring action of the tempering tank, the coagulant, the flocculant and the stabilizer are fully contacted and mixed with bottom mud particles to finish the tempering process; the bottom sludge after the quality adjustment enters a secondary hydrocyclone from a discharge hole of the quality adjustment tank for secondary separation, the slurry is separated into a secondary underflow with lower organic content and a secondary overflow with higher organic content, the former enters a secondary underflow buffer tank from an underflow outlet, and the latter enters a secondary overflow buffer tank from an overflow outlet; the second-stage underflow enters a third-stage hydrocyclone (1) from a discharge hole of a second-stage underflow buffer tank, the second-stage hydrocyclone further separates the second-stage underflow into a third-stage underflow with lower organic matter content and a third-stage overflow with organic matter content close to or higher than that of the second-stage overflow, the third-stage underflow enters the third-stage underflow buffer tank (1), and the third-stage overflow enters the third-stage overflow buffer tank; the second-stage overflow enters a third-stage hydrocyclone (2) from a discharge hole of a second-stage overflow buffer tank, the second-stage overflow is further separated into a third-stage overflow with higher organic matter content and a third-stage underflow with organic matter content close to that of the original slurry by the third-stage overflow buffer tank, the third-stage overflow enters the third-stage overflow buffer tank, the third-stage underflow enters a third-stage underflow buffer tank (2), and the third-stage underflow buffer tank returns to an ultrasonic oscillation tank for circular treatment; poor organic matter products in the third-level underflow buffer tank (1) are conveyed to the filter pressing equipment (1) through a pipeline crossing the side wall of the container from a discharge port, and are subjected to mechanical dehydration to be used as building material raw materials for resource utilization; organic matter-rich products in the three-stage overflow buffer tank are conveyed to a filter pressing device (2) through a pipeline crossing the side wall of the container from a discharge port, and are subjected to mechanical dehydration to be used as compost raw materials for resource utilization; waste gas generated in the container flows through waste gas purification equipment and a draught fan in sequence under the action of negative pressure, and is discharged after being treated; the PLC control cabinet and the vehicle-mounted generator respectively complete automatic control and power supply of the whole device in the working process.
Compared with the prior art, the utility model has the following beneficial effects:
(1) the three-stage hydrocyclone is integrated in the process flow in series, the original bottom mud can be deeply separated into two parts, and a targeted resource utilization mode is adopted according to the difference of the organic matter content of the original bottom mud, so that different beneficial components in the bottom mud are fully recovered, and the economic and social benefits are obviously improved.
(2) The ultrasonic oscillation tank is integrated in the process flow, the dehydration performance of the bottom mud is obviously improved by utilizing the cavitation effect, and the using amount of the coagulation/flocculating agent is greatly saved.
(3) The device occupies small area, and the classified product can be directly transported outside after being dehydrated, thereby saving a large amount of land resources.
(4) The whole operation process realizes the totally closed effect, can collect purification treatment to the peculiar smell gas, and the operation process is more standard environmental protection, has eliminated the diffusion risk of peculiar smell gas.
(5) The device has high integration level and convenient construction, simultaneously has high maneuverability and mobile operation capability, and can realize the intensive construction and the standardized sharing and co-treatment of the whole process of bottom mud collection, storage, transportation and disposal of large and scattered small and medium-sized riverways.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a top view of the present invention.
In fig. 2 and 3, 1-transport vehicle, 2-container, 3-first hydrocyclone, 4-first underflow buffer tank, 5-ultrasonic oscillation tank, 6-tempering tank, 7-PAC dosing tank, 8-PAM dosing tank, 9-EDTA dosing tank, 10-second hydrocyclone, 11-second underflow buffer tank, 12-second overflow buffer tank, 13-third hydrocyclone (1), 14-third hydrocyclone (2), 15-third overflow buffer tank, 16-third underflow buffer tank (1), 17-third underflow buffer tank (2), 18-PLC control cabinet, 19-vehicle generator, 20-waste gas purification equipment, 21-induced draft fan.
Detailed Description
The utility model is further described with reference to the following figures and specific examples.
As shown in fig. 2 and 3, the present invention relates to a mobile dredged sediment in-situ depth grading integrated device, which is characterized in that:
the whole device consists of a transport vehicle 1, a container 2, a primary hydrocyclone 3, a primary underflow buffer tank 4, an ultrasonic oscillation tank 5, a tempering tank 6, a PAC dosing tank 7, a PAM dosing tank 8, an EDTA dosing tank 9, a secondary hydrocyclone 10, a secondary underflow buffer tank 11, a secondary overflow buffer tank 12, a tertiary hydrocyclone (1)13, a tertiary hydrocyclone (2)14, a tertiary overflow buffer tank 15, a tertiary underflow buffer tank (1)16, a tertiary underflow buffer tank (2)17, a PLC control cabinet 18, a vehicle-mounted generator 19, waste gas purification equipment 20 and an induced draft fan 21.
The first-stage hydrocyclone 3 is arranged at the top of the first-stage underflow buffer tank 4, and the underflow outlet of the first-stage hydrocyclone is connected with the feed inlet of the first-stage underflow buffer tank 4; the discharge hole of the first-stage underflow buffer tank 4 is connected with the feed inlet of the ultrasonic oscillation tank 5; the discharge hole of the ultrasonic oscillation tank 5 is connected with the feed inlet of the tempering tank 6; the discharge ports of the PAC dosing tank 7, the PAM dosing tank 8 and the EDTA dosing tank 9 are all connected with the dosing port of the tempering tank 6; the discharge hole of the hardening and tempering tank 6 is connected with the feed inlet of the secondary hydrocyclone 10; the second-stage hydrocyclone 10 is arranged at the top of the second-stage underflow buffer tank 11, the underflow outlet of the second-stage hydrocyclone is connected with the feed inlet of the second-stage underflow buffer tank 11, and the overflow outlet of the second-stage hydrocyclone is connected with the feed inlet of the second-stage overflow buffer tank 12; the discharge hole of the second-stage underflow buffer tank 11 is connected with the feed hole of the third-stage hydrocyclone (1) 13; the discharge hole of the secondary overflow buffer tank 12 is connected with the feed hole of the tertiary hydrocyclone (2) 14; the three-level hydrocyclone (1)13 and the three-level hydrocyclone (2)14 are respectively arranged at the tops of a three-level underflow buffer tank (1)16 and a three-level underflow buffer tank (2)17, the underflow outlets of the three-level hydrocyclone (1) and the three-level underflow buffer tank (2) are respectively connected with the feed inlets of the three-level underflow buffer tank (1)16 and the three-level underflow buffer tank (2)17, and the overflow outlets of the three-level hydrocyclone (1) and the three-level underflow buffer tank are both connected with the feed inlet of a three-level overflow buffer tank 15; the discharge hole of the third-stage underflow buffer tank (2)17 is connected with the return port of the ultrasonic oscillation tank 5; all the devices, the PLC control cabinet 18 and the vehicle-mounted generator 19 are integrally installed in the container 2; the feed inlet and the overflow outlet of the primary hydrocyclone 3 are both connected with the bottom mud collecting tank through a pipeline which transversely penetrates through the side wall of the container 2; the discharge ports of the three-level overflow buffer tank 15 and the three-level underflow buffer tank (1)16 are respectively connected with different filter pressing devices through pipelines which transversely penetrate through the side wall of the container 2; the waste gas purification equipment 20 and the induced draft fan 21 are both arranged at the top of the container 2 and are connected in sequence; the air inlet of the waste gas purification equipment 20 is communicated with the inner space of the container 2; the container 2 is mounted integrally on the transport vehicle 1.
The container 2 adopts a totally-enclosed structure and is provided with an access door.
The tempering tank 6 has the functions of stirring and heating at the same time, and can independently control the opening and closing of the two functions.
PAC dosing tank 7, PAM dosing tank 8 and EDTA dosing tank 9 all have the measurement function.
The vehicle-mounted generator 19 adopts a diesel engine or a gasoline engine.
The waste gas purification device 20 adopts an activated carbon adsorption tank, a low-temperature plasma purifier or a UV photo-oxygen catalytic purifier.
The specific implementation process of the device for carrying out the in-situ depth classification of the dredged sediment is as follows: firstly, the whole set of device is moved to a river channel treatment site by using the maneuverability of a transport vehicle 1, a feed inlet and an overflow outlet of a primary hydrocyclone 3 are connected with a bottom mud collecting tank through a pipeline which traverses the side wall of a container 2, and discharge outlets of a tertiary overflow buffer tank 15 and a tertiary underflow buffer tank (1)16 are respectively connected with different filter pressing devices; then, large blocks of sandstone are sieved out from the bottom sediment collecting tank, the original bottom sediment with the water content of more than 98 percent is pumped into a first-stage hydrocyclone 3 for first-stage separation, first-stage overflow with low solid content returns to the bottom sediment collecting tank through a pipeline which traverses the side wall of the container 2 from an overflow outlet, and first-stage underflow with high solid content enters a first-stage underflow buffer tank 4 from an underflow outlet, so that continuous dynamic concentration of the bottom sediment is completed, the treatment capacity of subsequent tempering and deep classification links is reduced, and the treatment efficiency is improved; the concentrated bottom mud enters an ultrasonic oscillation tank 5 from a discharge hole of a first-stage bottom flow buffer tank 4, under the action of low-intensity short-time ultrasonic waves, the combined water quantity of the bottom mud is reduced, the dehydration performance is improved, and the dosage of the chemicals required in the subsequent coagulation/flocculation link is greatly saved; the substrate sludge after ultrasonic treatment enters a conditioning tank 6 from a discharge port of an ultrasonic oscillation tank 5, meanwhile, a PAC dosing tank 7, a PAM dosing tank 8 and an EDTA dosing tank 9 respectively add a coagulant, a flocculant and a stabilizer into the conditioning tank 6 according to a preset proportion, and under the stirring action of the conditioning tank 6, the coagulant, the flocculant and the stabilizer are fully contacted and mixed with substrate sludge particles to finish the conditioning process; the bottom sludge after the quenching and tempering enters a secondary hydrocyclone 10 from a discharge hole of a quenching and tempering tank 6 for secondary separation, the slurry is separated into secondary underflow with lower organic content and secondary overflow with higher organic content, the primary underflow enters a secondary underflow buffer tank 11 from an underflow outlet, and the secondary overflow enters a secondary overflow buffer tank 12 from an overflow outlet; the second-level underflow enters a third-level hydrocyclone (1)13 from a discharge hole of a second-level underflow buffer tank 11, the second-level underflow is further separated into a third-level underflow with lower organic matter content and a third-level overflow with organic matter content close to or higher than that of the second-level overflow, the third-level underflow enters a third-level underflow buffer tank (1)16, and the third-level overflow enters a third-level overflow buffer tank 15; the second-level overflow enters a third-level hydrocyclone (2)14 from a discharge hole of a second-level overflow buffer tank 12, the second-level overflow is further separated into a third-level overflow with higher organic matter content and a third-level underflow with organic matter content close to that of the original slurry by the third-level overflow, the third-level overflow enters a third-level overflow buffer tank 15, the third-level underflow enters a third-level underflow buffer tank (2)17, and the third-level underflow enters an ultrasonic oscillation tank 5 for circular treatment; poor organic matter products in the third-level underflow buffer tank (1)16 are conveyed to the filter pressing equipment (1) through a pipeline crossing the side wall of the container 2 from a discharge hole, and are subjected to mechanical dehydration to be used as building material raw materials for resource utilization; organic matter-rich products in the third-level overflow buffer tank 15 are conveyed to a filter pressing device (2) through a pipeline crossing the side wall of the container 2 from a discharge port, and are subjected to mechanical dehydration to be used as compost raw materials for resource utilization; waste gas generated in the container 2 flows through the waste gas purification equipment 20 and the induced draft fan 21 in sequence under the action of negative pressure, and is discharged after being treated; the PLC control cabinet 18 and the vehicle-mounted generator 19 respectively complete automatic control and power supply of the whole device working process.
Example 1
Carrying out in-situ deep grading treatment on the first sediment of a river channel.
According to the principle method of the utility model, the treatment process comprises the following steps:
the method comprises the following steps: the device enters the field and is connected with an external interface. Firstly, the whole device is moved to a river channel treatment site by using the maneuverability of a transport vehicle 1, a feed inlet and an overflow outlet of a primary hydrocyclone 3 are connected with a bottom mud collecting tank through pipelines which transversely penetrate through the side wall of a container 2, and discharge outlets of a tertiary overflow buffer tank 15 and a tertiary underflow buffer tank (1)16 are respectively connected with different filter pressing devices.
Step two: and (5) first-stage cyclone separation. The method comprises the steps of (1) pumping and conveying the screened large sand and stone in a bottom sediment collecting pool into a first-stage hydrocyclone 3 for first-stage separation, wherein first-stage overflow with the solid content of about 0.5% flows back to the bottom sediment collecting pool from an overflow outlet through a pipeline crossing the side wall of a container 2, and first-stage underflow with the solid content of about 3.5% and the organic matter content of about 14.5% flows into a first-stage underflow buffer tank 4 from an underflow outlet, so that continuous dynamic concentration of the bottom sediment is completed, the treatment capacity of subsequent tempering and deep grading links is reduced, and the treatment efficiency is improved.
Step three: and (5) ultrasonic oscillation treatment. The concentrated bottom mud enters the ultrasonic oscillation tank 5 from the discharge hole of the first-level bottom flow buffer tank 4, the combined water quantity of the bottom mud is reduced under the conditions of sound energy density of 80W/L and oscillation time of 20 s, the dehydration performance is improved, and the dosage of the chemicals required by the subsequent coagulation/flocculation link is greatly saved.
Step four: and (4) tempering pretreatment. And the substrate sludge after ultrasonic treatment enters a tempering tank 6 from a discharge hole of an ultrasonic oscillation tank 5, meanwhile, a PAC dosing tank 7, a PAM dosing tank 8 and an EDTA dosing tank 9 respectively add PAC, PAM and EDTA into the tempering tank 6 in proportions of 0.4 g/L, 1.7 mg/L and 0.2 g/L, the stirring function of the tempering tank 6 is started, and the materials are fully stirred and mixed for 8 min to finish the tempering process.
Step five: and (5) secondary cyclone separation. The bottom sludge after the tempering enters a secondary hydrocyclone 10 from a discharge hole of a tempering tank 6 for secondary separation, secondary underflow with the organic matter content of about 11.7 percent enters a secondary underflow buffer tank 11, and secondary overflow with the organic matter content of about 19.6 percent enters a secondary overflow buffer tank 12.
Step six: and (5) performing three-stage cyclone separation. The second-level underflow enters a third-level hydrocyclone (1)13 from a discharge hole of a second-level underflow buffer tank 11, the second-level underflow is further separated into a third-level underflow and a third-level overflow, the organic content of the third-level underflow and the organic content of the third-level overflow are respectively about 8.1% and 26.2%, the third-level underflow enters a third-level underflow buffer tank (1)16, and the third-level overflow enters a third-level overflow buffer tank 15; the second overflow enters a third hydrocyclone (2)14 from the discharge port of a second overflow buffer tank 12, which further separates the second overflow into a third overflow and a third underflow having organic matter contents of about 24.6% and 11.1%, respectively, wherein the third overflow enters a third overflow buffer tank 15, the third underflow enters a third underflow buffer tank (2)17, and the third underflow returns to the ultrasonic oscillation tank 5 for recycling.
Step seven: and (4) carrying and utilizing in a classified manner. Poor organic matter products in the third-level underflow buffer tank (1)16 are conveyed to the filter pressing equipment (1) through a pipeline crossing the side wall of the container 2 from a discharge hole, and are subjected to mechanical dehydration to be used as building material raw materials for resource utilization; the organic matter-rich product in the third-level overflow buffer tank 15 is conveyed to the filter pressing equipment (2) through a pipeline crossing the side wall of the container 2 from a discharge port, and is subjected to mechanical dehydration to be used as a compost raw material for resource utilization.
Step eight: and (4) treating waste gas. In the whole operation process, the waste gas generated in the container 2 is 1.5 m under the action of negative pressure3The flow rate/h flows through the waste gas purification equipment 20 and the induced draft fan 21 in sequence, and is discharged after being treated.
After the above treatment process, the organic content of the bottom mud-organic-rich product is increased from 14.5% of the original bottom mud to about 25.2%; while the organic content of the organic-lean product is reduced to about 8.1%. The organic content of the former is about 3.1 times of that of the latter, so that the original bottom mud with single organic content is deeply graded in situ into two parts with obvious difference in organic content, and a foundation is laid for realizing diversified and full recovery of different beneficial components in the bottom mud by respectively adopting a targeted resource utilization mode in the follow-up process.
Example 2
And carrying out in-situ deep grading treatment on the bottom mud II of a certain river channel.
According to the principle method of the utility model, the treatment process comprises the following steps:
the method comprises the following steps: the device enters the field and is connected with an external interface. Firstly, the whole device is moved to a river channel treatment site by using the maneuverability of a transport vehicle 1, a feed inlet and an overflow outlet of a primary hydrocyclone 3 are connected with a bottom mud collecting tank through pipelines which transversely penetrate through the side wall of a container 2, and discharge outlets of a tertiary overflow buffer tank 15 and a tertiary underflow buffer tank (1)16 are respectively connected with different filter pressing devices.
Step two: and (5) first-stage cyclone separation. The method comprises the steps of (1) pumping and conveying the screened large sand and stone in a bottom sediment collecting pool to a first-stage hydrocyclone 3 for first-stage separation, wherein first-stage overflow with the solid content of about 0.8% flows back to the bottom sediment collecting pool from an overflow outlet through a pipeline crossing the side wall of a container 2, and first-stage underflow with the solid content of about 4.6% and the organic matter content of about 17.4% flows into a first-stage underflow buffer tank 4 from an underflow outlet, so that continuous dynamic concentration of the bottom sediment is completed, the treatment capacity of subsequent tempering and deep grading links is reduced, and the treatment efficiency is improved.
Step three: and (5) ultrasonic oscillation treatment. The concentrated bottom mud enters the ultrasonic oscillation tank 5 from the discharge hole of the first-stage underflow buffer tank 4, the combined water amount of the bottom mud is reduced under the conditions of 85W/L sound energy density and 25 s oscillation time, the dehydration performance is improved, and the dosage of the chemicals required in the subsequent coagulation/flocculation link is greatly saved.
Step four: and (4) tempering pretreatment. And the substrate sludge after ultrasonic treatment enters the tempering tank 6 from a discharge hole of the ultrasonic oscillation tank 5, meanwhile, the PAC dosing tank 7, the PAM dosing tank 8 and the EDTA dosing tank 9 respectively add PAC, PAM and EDTA into the tempering tank 6 in proportions of 0.5 g/L, 1.9 mg/L and 0.3 g/L, the stirring function of the tempering tank 6 is started, and the materials are fully stirred and mixed for 8 min to finish the tempering process.
Step five: and (5) secondary cyclone separation. And the bottom sludge after the quenching and tempering enters a secondary hydrocyclone 10 from a discharge hole of a quenching and tempering tank 6 for secondary separation, secondary underflow with the organic matter content of about 12.8 percent enters a secondary underflow buffer tank 11, and secondary overflow with the organic matter content of about 23.5 percent enters a secondary overflow buffer tank 12.
Step six: and (5) performing three-stage cyclone separation. The second-level underflow enters a third-level hydrocyclone (1)13 from a discharge hole of a second-level underflow buffer tank 11, the second-level underflow is further separated into a third-level underflow and a third-level overflow, the organic content of the third-level underflow is about 10.2% and 23.8%, the third-level underflow enters a third-level underflow buffer tank (1)16, and the third-level overflow enters a third-level overflow buffer tank 15; the second overflow enters a third hydrocyclone (2)14 from the discharge port of a second overflow buffer tank 12, which further separates the second overflow into a third overflow and a third underflow having organic matter contents of about 25.6% and 18.0%, respectively, wherein the third overflow enters a third overflow buffer tank 15, the third underflow enters a third underflow buffer tank (2)17, and the third underflow returns to the ultrasonic oscillation tank 5 for recycling.
Step seven: and (4) carrying and utilizing in a classified manner. Poor organic matter products in the third-level underflow buffer tank (1)16 are conveyed to the filter pressing equipment (1) through a pipeline crossing the side wall of the container 2 from a discharge hole, and are subjected to mechanical dehydration to be used as building material raw materials for resource utilization; the organic matter-rich product in the third-level overflow buffer tank 15 is conveyed to the filter pressing equipment (2) through a pipeline crossing the side wall of the container 2 from a discharge port, and is subjected to mechanical dehydration to be used as a compost raw material for resource utilization.
Step eight: and (4) treating waste gas. In the whole operation process, the waste gas generated in the container 2 is 1.6 m under the action of negative pressure3The flow rate/h flows through the waste gas purification equipment 20 and the induced draft fan 21 in sequence, and is discharged after being treated.
Through the treatment process, the organic content of the organic-rich product of the sediment II is increased from 17.4 percent of the original sediment to about 25.3 percent; while the organic content of the organic-lean product is reduced to about 10.2%. The organic content of the former is about 2.5 times of that of the latter, so that the original bottom mud with single organic content is deeply graded in situ into two parts with obvious difference in organic content, and a foundation is laid for realizing diversified and full recovery of different beneficial components in the bottom mud by respectively adopting a targeted resource utilization mode in the follow-up process.
The embodiments described above are intended to enable those skilled in the art to fully understand and effectively use the utility model. It will be readily apparent to those skilled in the art that various modifications to these embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the above-mentioned embodiments, and modifications made by those skilled in the art according to the teachings of the present invention without departing from the scope of the present invention should be within the protection scope of the present invention.
Claims (6)
1. The movable dredged sediment in-situ depth grading integrated device is characterized in that: the device consists of a transport vehicle, a container, a primary hydrocyclone, a primary underflow buffer tank, an ultrasonic oscillation tank, a conditioning tank, a PAC dosing tank, a PAM dosing tank, an EDTA dosing tank, a secondary hydrocyclone, a secondary underflow buffer tank, a secondary overflow buffer tank, a tertiary hydrocyclone I, a tertiary hydrocyclone II, a tertiary overflow buffer tank, a tertiary underflow buffer tank I, a tertiary underflow buffer tank II, a PLC control cabinet, a vehicle-mounted generator, waste gas purification equipment and a draught fan;
the first-stage hydrocyclone is arranged at the top of the first-stage underflow buffer tank, and the underflow outlet of the first-stage hydrocyclone is connected with the feed inlet of the first-stage underflow buffer tank; the discharge hole of the first-stage underflow buffer tank is connected with the feed inlet of the ultrasonic oscillation tank; the discharge hole of the ultrasonic oscillation tank is connected with the feed inlet of the hardening and tempering tank; the discharge ports of the PAC dosing tank, the PAM dosing tank and the EDTA dosing tank are all connected with the dosing port of the tempering tank; the discharge hole of the hardening and tempering tank is connected with the feed inlet of the secondary hydrocyclone; the second-stage hydrocyclone is arranged at the top of the second-stage underflow buffer tank, the underflow outlet of the second-stage hydrocyclone is connected with the feeding hole of the second-stage underflow buffer tank, and the overflow outlet of the second-stage hydrocyclone is connected with the feeding hole of the second-stage overflow buffer tank; the discharge hole of the second-stage underflow buffer tank is connected with the feed inlet of the third-stage hydrocyclone I; the discharge hole of the second-stage overflow buffer tank is connected with the feed inlet of the third-stage hydrocyclone II; the three-level hydrocyclone I and the three-level hydrocyclone II are respectively arranged at the tops of the three-level underflow buffer tank I and the three-level underflow buffer tank II, the underflow outlets of the three-level hydrocyclone I and the three-level underflow buffer tank II are respectively connected with the feed inlets of the three-level underflow buffer tank I and the three-level underflow buffer tank II, and the overflow outlets of the three-level hydrocyclone I and the three-level underflow buffer tank II are both connected with the feed inlet of the three-level overflow buffer tank; the discharge hole of the third-stage underflow buffer tank II is connected with the return port of the ultrasonic oscillation tank; all the devices, the PLC control cabinet and the vehicle-mounted generator are integrally installed in the container; the feed inlet and the overflow outlet of the primary hydrocyclone are connected with the sediment collecting tank through a pipeline which transversely penetrates through the side wall of the container; the discharge ports of the three-level overflow buffer tank and the three-level underflow buffer tank I are respectively connected with different filter pressing devices through pipelines which transversely penetrate through the side wall of the container; the waste gas purification equipment and the induced draft fan are both arranged at the top of the container and are connected in sequence; the air inlet of the waste gas purification equipment is communicated with the inner space of the container; the container is integrally mounted on the transport vehicle.
2. The mobile dredged sediment in-situ depth grading integrated device as claimed in claim 1, wherein the container is of a totally closed structure and is provided with an access door.
3. The mobile dredged sediment in-situ depth grading integrated device as claimed in claim 1 or 2, wherein the tempering tank has both stirring and heating functions and can be independently controlled to be turned on and off.
4. The mobile dredged sediment in-situ depth grading integrated device as claimed in claim 1 or 2, wherein the PAC dosing tank, the PAM dosing tank and the EDTA dosing tank all have metering functions.
5. The mobile dredged sediment in-situ depth grading integrated device as claimed in claim 1 or 2, wherein the vehicle-mounted generator adopts a diesel engine or a gasoline engine.
6. The mobile dredged sediment in-situ depth grading integrated device as claimed in claim 1 or 2, wherein the waste gas purification equipment adopts an activated carbon adsorption tank, a low-temperature plasma purifier or a UV photo-oxygen catalytic purifier.
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