CN215791148U - Single-mold tire vulcanizing machine - Google Patents
Single-mold tire vulcanizing machine Download PDFInfo
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- CN215791148U CN215791148U CN202121606998.1U CN202121606998U CN215791148U CN 215791148 U CN215791148 U CN 215791148U CN 202121606998 U CN202121606998 U CN 202121606998U CN 215791148 U CN215791148 U CN 215791148U
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- 230000007246 mechanism Effects 0.000 claims abstract description 168
- 230000005540 biological transmission Effects 0.000 claims abstract description 54
- 230000009956 central mechanism Effects 0.000 claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 238000004073 vulcanization Methods 0.000 claims description 4
- 230000007306 turnover Effects 0.000 description 12
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 230000009467 reduction Effects 0.000 description 6
- 230000003028 elevating effect Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
- B29D30/0603—Loading or unloading the presses
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Abstract
The utility model relates to the technical field of tire vulcanizing machines, in particular to a single-mode tire vulcanizing machine, which comprises a rack, wherein a manipulator mechanism, a tire vulcanizing chamber, a tire removing mechanism, a central mechanism and a tire unloading mechanism are arranged on the rack, the tire vulcanizing chamber, the tire removing mechanism and the central mechanism are all positioned between the manipulator mechanism and the tire unloading mechanism, the manipulator mechanism is used for grabbing a green tire to the tire vulcanizing chamber for vulcanizing, the tire vulcanizing chamber is a container for vulcanizing a mature tire of the green tire, the tire removing mechanism and the central mechanism are used for controlling the mature tire to be separated from a mold, the tire unloading mechanism is used for conveying the mature tire to a tire conveying system, and the tire unloading mechanism drives all the rollers to roll by adopting chain wheel and chain transmission, so that the tire can be stably transmitted to the conveyor belt on a horizontal line, therefore, the stability of tire unloading is improved, and the working efficiency and the safety performance of the whole machine are further improved.
Description
Technical Field
The utility model relates to the technical field of tire vulcanizing machines, in particular to a single-mode tire vulcanizing machine.
Background
The single-mode engineering tire vulcanizer is mainly used for vulcanizing large engineering tires, has large appearance and heavy weight, and is realized by a manipulator mechanism when the tires are assembled and disassembled. The green tire is firstly grabbed, lifted to a high position, transferred to the upper part of the central mechanism and then lowered to a proper position of the center of the tire mold, and the manipulator mechanism unloads the tire, then lifted to the high position and then turns to a tire mounting position for waiting. The vulcanizing machine starts to vulcanize according to the vulcanizing process requirement after closing the die, the die is opened after vulcanizing the tire, the demolding mechanism and the central mechanism move to complete tire release, the tire unloading arm of the tire unloading mechanism enters the lower part of the tire to lift the tire, the mechanical arm mechanism rotates and descends after the central mechanism descends, the vulcanized tire is grabbed and lifted to a high position, then slowly rotates to the tire unloading position and descends, the tire is unloaded to the tire storage device and then rotates to the tire grabbing position, and the next process is started after grabbing the green tire.
In the process of vulcanizing the tire by the vulcanizing machine, as the loading and the unloading of the green tire and the unloading of the cured tire need to be slowly transferred into and out from a high position, the running time of the machine is longer, and meanwhile, as the tire needs to be transferred out from the high position, certain potential safety hazards exist.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the technical problems to be solved by the utility model are as follows: provided is a single-mold tire vulcanizer capable of effectively improving the work efficiency and safety of the tire vulcanizer.
In order to solve the technical problems, the utility model adopts the technical scheme that:
a single-mode tire vulcanizing machine comprises a rack, wherein a manipulator mechanism, a tire vulcanizing chamber, a tire removing mechanism, a central mechanism and a tire unloading mechanism are arranged on the rack, the tire vulcanizing chamber, the tire removing mechanism and the central mechanism are positioned between the manipulator mechanism and the tire unloading mechanism, the manipulator mechanism is used for grabbing a green tire to the tire vulcanizing chamber for vulcanization, the tire vulcanizing chamber is a container for vulcanizing a mature tire of the green tire, the tire removing mechanism and the central mechanism are used for controlling the mature tire to be separated from a mold, and the tire unloading mechanism is used for conveying the mature tire to a tire conveying system;
the tire unloading mechanism comprises an in-out sliding mechanism which is arranged on the frame and is provided with a lifting mechanism, the lifting mechanism is provided with a speed reducing motor, a transmission shaft and two tire bearing arms, the transmission shaft is rotationally connected with the lifting mechanism, the tyre bearing arm is used for placing a tyre and comprises two side plates, more than two rollers are rotatably connected between the two side plates, a first chain wheel is fixed on an output shaft of the speed reducing motor, a second chain wheel and two third chain wheels are fixedly sleeved on the transmission shaft, the roller is fixedly sleeved with a fourth chain wheel, the second chain wheel is positioned between two third chain wheels, the first chain wheel is connected with the second chain wheel through first chain transmission, the third chain wheel is connected with the fourth chain wheel through second chain transmission, and the fourth chain wheel sleeved on the roller wheel is connected with the third chain transmission.
Further, elevating system includes crane, lift jar and two guide arms, the lift jar is located between two guide arms, do not install on business turn over slide mechanism is equallyd divide to the one end of guide arm and the stiff end of lift jar, the crane is the other end fixed connection relative with the flexible end of lift jar and the one end of guide arm respectively, the fixed plate that a is used for fixed gear motor is installed to the side of crane.
Further, business turn over slide mechanism includes slip subassembly, business turn over jar and gag lever post, a side and business turn over jar and gag lever post parallel arrangement at the frame are equallyd divide to the stiff end of business turn over jar and the one end of gag lever post respectively, the slip subassembly cover is established at the gag lever post outer wall and slip subassembly and gag lever post sliding connection, elevating system installs on the slip subassembly.
Furthermore, business turn over slide mechanism still includes bracing piece and support, a side at the frame is fixed to the one end of bracing piece, the bracing piece slope sets up, the support mounting is on the other end that the one end of bracing piece was kept away from, the other end and the support fixed connection that the one end of gag lever post is relative.
Furthermore, a triangular structure is formed by the support rod, the limiting rod and one side face of the rack.
Further, the sliding assembly comprises a connecting plate and two sliding blocks, the connecting plate is located between the two sliding blocks, the two opposite ends of the connecting plate are fixedly connected with the two sliding blocks respectively, the lifting mechanism is installed on the connecting plate, and the two sliding blocks are sleeved on the outer walls of the two limiting rods respectively and are in sliding connection with the limiting rods.
The utility model has the beneficial effects that:
the utility model arranges a mechanical hand mechanism, a tire vulcanizing chamber, a tire removing mechanism, a central mechanism and a tire unloading mechanism on a frame, wherein the tire vulcanizing chamber, the tire removing mechanism and the central mechanism are all positioned between the mechanical hand mechanism and the tire unloading mechanism, the mechanical hand mechanism is used for grabbing a green tire into the tire vulcanizing chamber for vulcanizing, the tire vulcanizing chamber is a container for vulcanizing a mature tire of the green tire, the tire removing mechanism and the central mechanism are used for controlling the mature tire to be separated from a mold, the tire unloading mechanism is used for conveying the mature tire to a tire conveying system, the tire unloading mechanism comprises an in-out sliding mechanism, the in-out sliding mechanism is arranged on the frame, a lifting mechanism is arranged on the in-out sliding mechanism, a speed reducing motor, a transmission shaft and two tire bearing arms are arranged on the lifting mechanism, the transmission shaft is rotationally connected with the lifting mechanism, the tire bearing arms are used for placing the tire, the tire bearing arms comprise two side plates, more than two rollers are rotationally connected between the two side plates, the output shaft of the speed reducing motor is fixed with a first chain wheel, the transmission shaft is fixedly sleeved with a second chain wheel and two third chain wheels, the roller wheels are fixedly sleeved with a fourth chain wheel, the second chain wheel is positioned between the two third chain wheels, the first chain wheel is connected with the second chain wheel through first chain transmission, the third chain wheel is connected with the fourth chain wheel through second chain transmission, the fourth chain wheels sleeved on more than two roller wheels are connected through third chain transmission, thus the speed reducing motor can be driven when the tire unloading work is carried out, the first chain wheel is rotated by starting the speed reducing motor, the first chain wheel is rotated to drive the second chain wheel to rotate, the second chain wheel is rotated to drive the transmission shaft to rotate, the rotating shaft is rotated to drive the third chain wheel to rotate, the third chain wheel is rotated to drive the fourth chain wheel to rotate, thereby driving the roller wheels on the tire bearing arm to rotate, all the roller wheels are driven to roll by chain transmission, therefore, the tire can be stably transmitted to the conveyor belt on a horizontal line, so that the stability of tire unloading is improved; the single-mode tire vulcanizing machine designed by the scheme replaces the traditional tire unloading mechanism combined by a tire unloading mechanism and a manipulator, so that the working efficiency of the tire vulcanizing machine is effectively improved, the safety and stability performance are good, and the automatic operation level of the vulcanizing machine is also improved; and can avoid grabbing the tire with manipulator mechanism to need promote earlier to the position that is higher than the host computer wallboard, then slowly roll out to the settlement angle and descend this operation process again, thereby improved the work efficiency and the security performance of complete machine.
Drawings
FIG. 1 is a front view of a single-mode tire press according to the present invention;
FIG. 2 is a left side view of a single-mode tire press according to the present invention;
FIG. 3 is a top plan view of a single mode tire press according to the present invention;
FIG. 4 is a schematic structural view of a tire unloading mechanism of a single-mode tire vulcanizer according to the present invention;
FIG. 5 is a schematic structural view of a tire unloading mechanism of a single-mode tire vulcanizer according to the present invention;
FIG. 6 is a cross-sectional view of a tire unloading mechanism of a single-mode tire press according to the present invention;
description of reference numerals:
1. a manipulator mechanism; 11. rotating the upright post; 12. a gripper lifting cylinder; 13. a mechanical claw lifting frame; 14. a gripper;
2. a tire curing chamber;
3. a tire removal mechanism;
4. a center mechanism;
5. a tire unloading mechanism;
51. an in-out sliding mechanism; 511. a sliding assembly; 512. entering and exiting the water vat; 513. a limiting rod; 514. a support bar; 515. a support;
52. a lifting mechanism; 521. a lifting frame; 522. lifting the water vat;
53. a reduction motor; 531. a first sprocket;
54. a drive shaft; 541. a second sprocket; 542. a third sprocket;
55. a tire bearing arm; 551. a side plate; 552. a roller; 553. a fourth sprocket;
56. a first chain;
57. a second chain;
58. a third chain;
6. and a frame.
Detailed Description
In order to explain technical contents, achieved objects, and effects of the present invention in detail, the following description is made with reference to the accompanying drawings in combination with the embodiments.
Referring to fig. 1, the technical solution provided by the present invention:
a single-mode tire vulcanizing machine comprises a rack, wherein a manipulator mechanism, a tire vulcanizing chamber, a tire removing mechanism, a central mechanism and a tire unloading mechanism are arranged on the rack, the tire vulcanizing chamber, the tire removing mechanism and the central mechanism are positioned between the manipulator mechanism and the tire unloading mechanism, the manipulator mechanism is used for grabbing a green tire to the tire vulcanizing chamber for vulcanization, the tire vulcanizing chamber is a container for vulcanizing a mature tire of the green tire, the tire removing mechanism and the central mechanism are used for controlling the mature tire to be separated from a mold, and the tire unloading mechanism is used for conveying the mature tire to a tire conveying system;
the tire unloading mechanism comprises an in-out sliding mechanism which is arranged on the frame and is provided with a lifting mechanism, the lifting mechanism is provided with a speed reducing motor, a transmission shaft and two tire bearing arms, the transmission shaft is rotationally connected with the lifting mechanism, the tyre bearing arm is used for placing a tyre and comprises two side plates, more than two rollers are rotatably connected between the two side plates, a first chain wheel is fixed on an output shaft of the speed reducing motor, a second chain wheel and two third chain wheels are fixedly sleeved on the transmission shaft, the roller is fixedly sleeved with a fourth chain wheel, the second chain wheel is positioned between two third chain wheels, the first chain wheel is connected with the second chain wheel through first chain transmission, the third chain wheel is connected with the fourth chain wheel through second chain transmission, and the fourth chain wheel sleeved on the roller wheel is connected with the third chain transmission.
From the above description, the beneficial effects of the present invention are:
the utility model arranges a mechanical hand mechanism, a tire vulcanizing chamber, a tire removing mechanism, a central mechanism and a tire unloading mechanism on a frame, wherein the tire vulcanizing chamber, the tire removing mechanism and the central mechanism are all positioned between the mechanical hand mechanism and the tire unloading mechanism, the mechanical hand mechanism is used for grabbing a green tire into the tire vulcanizing chamber for vulcanizing, the tire vulcanizing chamber is a container for vulcanizing a mature tire of the green tire, the tire removing mechanism and the central mechanism are used for controlling the mature tire to be separated from a mold, the tire unloading mechanism is used for conveying the mature tire to a tire conveying system, the tire unloading mechanism comprises an in-out sliding mechanism, the in-out sliding mechanism is arranged on the frame, a lifting mechanism is arranged on the in-out sliding mechanism, a speed reducing motor, a transmission shaft and two tire bearing arms are arranged on the lifting mechanism, the transmission shaft is rotationally connected with the lifting mechanism, the tire bearing arms are used for placing the tire, the tire bearing arms comprise two side plates, more than two rollers are rotationally connected between the two side plates, the output shaft of the speed reducing motor is fixed with a first chain wheel, the transmission shaft is fixedly sleeved with a second chain wheel and two third chain wheels, the roller wheels are fixedly sleeved with a fourth chain wheel, the second chain wheel is positioned between the two third chain wheels, the first chain wheel is connected with the second chain wheel through first chain transmission, the third chain wheel is connected with the fourth chain wheel through second chain transmission, the fourth chain wheels sleeved on more than two roller wheels are connected through third chain transmission, thus the speed reducing motor can be driven when the tire unloading work is carried out, the first chain wheel is rotated by starting the speed reducing motor, the first chain wheel is rotated to drive the second chain wheel to rotate, the second chain wheel is rotated to drive the transmission shaft to rotate, the rotating shaft is rotated to drive the third chain wheel to rotate, the third chain wheel is rotated to drive the fourth chain wheel to rotate, thereby driving the roller wheels on the tire bearing arm to rotate, all the roller wheels are driven to roll by chain transmission, therefore, the tire can be stably transmitted to the conveyor belt on a horizontal line, so that the stability of tire unloading is improved; the single-mode tire vulcanizing machine designed by the scheme replaces the traditional tire unloading mechanism combined by a tire unloading mechanism and a manipulator, so that the working efficiency of the tire vulcanizing machine is effectively improved, the safety and stability performance are good, and the automatic operation level of the vulcanizing machine is also improved; and can avoid grabbing the tire with manipulator mechanism to need promote earlier to the position that is higher than the host computer wallboard, then slowly roll out to the settlement angle and descend this operation process again, thereby improved the work efficiency and the security performance of complete machine.
Further, elevating system includes crane, lift jar and two guide arms, the lift jar is located between two guide arms, do not install on business turn over slide mechanism is equallyd divide to the one end of guide arm and the stiff end of lift jar, the crane is the other end fixed connection relative with the flexible end of lift jar and the one end of guide arm respectively, the fixed plate that a is used for fixed gear motor is installed to the side of crane.
From the above description, the lifting water cylinder is started to lift the lifting frame and the tire bearing arm to a certain height.
Further, business turn over slide mechanism includes slip subassembly, business turn over jar and gag lever post, a side and business turn over jar and gag lever post parallel arrangement at the frame are equallyd divide to the stiff end of business turn over jar and the one end of gag lever post respectively, the slip subassembly cover is established at the gag lever post outer wall and slip subassembly and gag lever post sliding connection, elevating system installs on the slip subassembly.
From the above description, after the lifting mechanism lifts the tire carrying arm to a certain height, the in-and-out water cylinder is started, the in-and-out water cylinder starts to act, the sliding assembly is moved to the tail end position, and then the lifting mechanism starts to act, so that the tire carrying arm is lowered to the original height.
Furthermore, business turn over slide mechanism still includes bracing piece and support, a side at the frame is fixed to the one end of bracing piece, the bracing piece slope sets up, the support mounting is on the other end that the one end of bracing piece was kept away from, the other end and the support fixed connection that the one end of gag lever post is relative.
Furthermore, a triangular structure is formed by the support rod, the limiting rod and one side face of the rack.
From the above description, through setting up bracing piece and support for form triangle-shaped stable structure with a side of gag lever post and frame, the subassembly that slides like this is more stable at the slip in-process, thereby improves holistic stability, and then further improves the stationarity that the tire unloaded, and then improves the stability of complete machine.
Further, the sliding assembly comprises a connecting plate and two sliding blocks, the connecting plate is located between the two sliding blocks, the two opposite ends of the connecting plate are fixedly connected with the two sliding blocks respectively, the lifting mechanism is installed on the connecting plate, and the two sliding blocks are sleeved on the outer walls of the two limiting rods respectively and are in sliding connection with the limiting rods.
Referring to fig. 1 to 6, a first embodiment of the present invention is:
referring to fig. 1 to 3, a single-mold tire vulcanizer comprises a frame 6, wherein a manipulator mechanism 1, a tire vulcanizing chamber 2, a tire removing mechanism 3, a central mechanism 4 and a tire removing mechanism 5 are arranged on the frame 6, the tire vulcanizing chamber 2, the tire removing mechanism 3 and the central mechanism 4 are located between the manipulator mechanism 1 and the tire removing mechanism 5, the manipulator mechanism 1 is used for grabbing a green tire into the tire vulcanizing chamber 2 for vulcanizing, the tire vulcanizing chamber 2 is a container for vulcanizing a mature tire of the green tire, the tire removing mechanism 3 and the central mechanism 4 are used for controlling the mature tire to be removed from a mold, and the tire removing mechanism 5 is used for conveying the mature tire to a tire conveying system;
referring to fig. 1, the manipulator mechanism 1 includes a rotating upright post 11, a gripper lifting cylinder 12, a gripper lifting frame 13 and a gripper 14, the rotating upright post 11 is mounted on a frame 61, a fixed end of the gripper lifting cylinder 12 is fixedly connected with the rotating upright post 11, the gripper lifting frame 13 is fixedly connected with a telescopic end of the gripper lifting cylinder 12, the gripper 14 is connected with the gripper lifting frame 13, the gripper 14 rotates along with the rotating upright post 11, after a green tire is grabbed at a tire loading position, the gripper lifting cylinder 12 rises to a high position, the rotating upright post 11 rotates to rotate the green tire to a position above a central mechanism 44, the gripper lifting cylinder 12 descends, the green tire enters a tire vulcanization chamber 22, the gripper 14 lifts to the high position after the green tire is unloaded, the rotating upright post 11 rotates to a position above the original tire loading position to wait, and the gripper 14 completes a tire loading action.
The tire vulcanizing chamber 2 is divided into an upper steam chamber and a lower steam chamber, is provided with a tire vulcanizing mold and is a container for vulcanizing a green tire and a mature tire; the tire vulcanizing chamber 2 is a tire vulcanizing chamber 2 capable of performing a vulcanizing operation in a conventional vulcanizing machine.
After the tire is vulcanized by the tire releasing mechanism 3, the tire releasing mechanism 3 supports the lower ring of the central mechanism 4 to complete the tire releasing from the mold, and the tire releasing mechanism rises to a certain height to wait for the tire bearing arm 55 to enter the tire unloading operation; the tire removing mechanism 3 adopts a tire removing mechanism 3 which can lift the lower ring of the central mechanism 4 in the traditional vulcanizing machine to complete the separation of the tire from the mold and rise to a certain height.
The upper part of the central mechanism 4 is provided with a bladder, and when the tire is vulcanized, the inner cavity of the green tire is expanded and pressurized through internal pressure, so that the bladder is a key component for vulcanizing and molding the tire; the central mechanism 4 adopts a traditional vulcanizing machine central mechanism 4.
Referring to fig. 4 to 6, the tire unloading mechanism 5 includes an in-out sliding mechanism 51, the in-out sliding mechanism 51 is mounted on the frame 6, the in-out sliding mechanism 51 is mounted with a lifting mechanism 52, the lifting mechanism 52 is mounted with a speed reduction motor 53, a transmission shaft 54 and two tire bearing arms 55, the transmission shaft 54 is rotatably connected with the lifting mechanism 52, the tire bearing arms 55 are used for placing a tire, the tire bearing arms 55 include two side plates 551, two or more rollers 552 are rotatably connected between the two side plates 551, a first sprocket 531 is fixed on an output shaft of the speed reduction motor 53, a second sprocket 541 and two third sprockets 542 are fixedly sleeved on the transmission shaft 54, a fourth sprocket 553 is fixedly sleeved on the rollers 552, the second sprocket 541 is located between the two third sprockets 542, and the first sprocket 531 and the second sprocket 541 are in transmission connection through a first chain 54, the third sprocket 542 is in transmission connection with the fourth sprocket 553 through the second chain 57, and the fourth sprockets 553 sleeved on the rollers 552 are in transmission connection through the third chain 58.
Referring to fig. 4, the lifting mechanism 52 includes a lifting frame 521, a lifting cylinder 522 and two guide rods, the lifting cylinder 522 is located between the two guide rods, one end of each guide rod and a fixed end of the lifting cylinder 522 are respectively installed on the in-out sliding mechanism 51, the lifting frame 521 is respectively fixedly connected with the other end of the lifting cylinder 522 opposite to the telescopic end of the guide rod, and a fixing plate for fixing the speed reduction motor 53 is installed on a side of the lifting frame 521. The lifting water vat 522 is a water vat capable of realizing lifting in the prior art.
Referring to fig. 4 and 5, the in-out sliding mechanism 51 includes a sliding component 511, an in-out water cylinder 512 and a limiting rod 513, a fixed end of the in-out water cylinder 512 and one end of the limiting rod 513 are respectively fixed on one side surface of the frame 6, the in-out water cylinder 512 and the limiting rod 513 are arranged in parallel, the sliding component 511 is sleeved on an outer wall of the limiting rod 513, the sliding component 511 is connected with the limiting rod 513 in a sliding manner, and the lifting mechanism 52 is installed on the sliding component 511. The water inlet/outlet cylinder 512 may be a cylinder that can slide in the conventional manner.
Referring to fig. 4 and 5, the number of the water inlet and outlet cylinders 512 and the number of the limiting rods 513 are two, two water inlet and outlet cylinders 512 are symmetrically arranged, and two limiting rods 513 are symmetrically arranged.
Referring to fig. 4 and 6, the in-out sliding mechanism 51 further includes a supporting rod 514 and a support 515, one end of the supporting rod 514 is fixed to one side of the frame, the supporting rod 514 is disposed in an inclined manner, the support 515 is installed at the other end of the supporting rod 514, which is far away from the one end of the supporting rod, and the other end of the limiting rod 513, which is opposite to the one end of the limiting rod, is fixedly connected to the support 515.
Referring to fig. 4, the number of the support bars 514 and the number of the supports 515 are both two, two support bars 514 are symmetrically arranged, and two supports 515 are symmetrically arranged.
The support rod 514, the limiting rod 513 and one side surface of the frame 6 form a triangular structure.
Referring to fig. 4 and 5, the sliding assembly 511 includes a connecting plate and two sliding blocks, the connecting plate is located between the two sliding blocks, opposite ends of the connecting plate are respectively fixedly connected with the two sliding blocks, the lifting mechanism 52 is installed on the connecting plate, and the two sliding blocks are respectively sleeved on outer walls of the two limiting rods 513 and are in sliding connection with the limiting rods 513.
The working principle of the tire unloading mechanism 5 is as follows:
when the tire is molded and demolded, the sliding component 511 is driven by the in-out water cylinder 512 to move towards the center of the main machine to a limiting position, the central mechanism 4 descends to stop the tire on the tire bearing arm 55, then the lifting water cylinder 522 operates to lift the lifting frame 521 and the tire bearing arm 55 to a certain height, the in-out water cylinder 512 starts to operate, the sliding component 511 moves to one end of the limiting rod 513 close to the main machine 6, then the lifting water cylinder 522 starts to operate to lower the lifting frame 521 and the tire bearing arm 55 to the original height, at this time, the speed reduction motor 53 starts to enable the first chain wheel 531 to rotate, the first chain wheel 531 rotates to drive the second chain wheel 541 to rotate, the second chain wheel 541 rotates to drive the transmission shaft 54 to rotate, the rotating shaft rotates to drive the third chain wheel 542 to rotate, the third chain wheel rotates to drive the fourth chain wheel 542 to rotate, thereby drive the running roller 552 rotation on holding the child arm 55, drive transmission shaft 54 through chain sprocket transmission and rotate, drive the running roller 552 on holding the child arm 55 of both sides through transmission shaft 54 and chain sprocket synchronous transmission, the tire is at the uniform velocity under the drive of running roller 552 to holding the terminal removal of child arm 55 to the conveyer belt.
In summary, the single-mode tire vulcanizer provided by the present invention is configured with a manipulator mechanism, a tire vulcanizing chamber, a tire removing mechanism, a central mechanism and a tire removing mechanism on a frame, wherein the tire vulcanizing chamber, the tire removing mechanism and the central mechanism are all located between the manipulator mechanism and the tire removing mechanism, the manipulator mechanism is used for grabbing a green tire into the tire vulcanizing chamber for vulcanizing, the tire vulcanizing chamber is a container for vulcanizing a mature tire of the green tire, the tire removing mechanism and the central mechanism are used for controlling the mature tire to be separated from a mold, the tire removing mechanism is used for conveying the mature tire to a tire conveying system, the tire removing mechanism comprises an in-and-out sliding mechanism, the in-and-out sliding mechanism is mounted on the frame, a lifting mechanism is mounted on the in-and-out sliding mechanism, a reduction motor, a transmission shaft and two tire bearing arms are mounted on the lifting mechanism, the transmission shaft is rotatably connected with the lifting mechanism, and the tire bearing arms are used for placing a tire, the tire bearing arm comprises two side plates, more than two rollers are rotatably connected between the two side plates, a first chain wheel is fixed on an output shaft of a speed reducing motor, a second chain wheel and two third chain wheels are fixedly sleeved on a transmission shaft, a fourth chain wheel is fixedly sleeved on the rollers and positioned between the two third chain wheels, the first chain wheel is in transmission connection with the second chain wheel through a first chain, the third chain wheel is in transmission connection with the fourth chain wheel through a second chain, the more than two rollers are sleeved with fourth chain wheels which are in transmission connection through a third chain, so that the speed reducing motor can be driven when the tire unloading work is carried out, the speed reducing motor is started to enable the first chain wheel to rotate, the first chain wheel rotates to drive the second chain wheel to rotate, the second chain wheel rotates to drive the transmission shaft to rotate, the rotating shaft rotates to drive the third chain wheel to rotate, and the third chain wheel rotates to drive the fourth chain wheel to rotate, the tire can be stably transmitted to the conveyor belt on a horizontal line by adopting the chain wheel and the chain for transmission, so that the stability of tire unloading is improved; the single-mode tire vulcanizing machine designed by the scheme replaces the traditional tire unloading mechanism combined by a tire unloading mechanism and a manipulator, so that the working efficiency of the tire vulcanizing machine is effectively improved, the safety and stability performance are good, and the automatic operation level of the vulcanizing machine is also improved; and can avoid grabbing the tire with manipulator mechanism to need promote earlier to the position that is higher than the host computer wallboard, then slowly roll out to the settlement angle and descend this operation process again, thereby improved the work efficiency and the security performance of complete machine.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent changes made by using the contents of the present specification and the drawings, or applied directly or indirectly to the related technical fields, are included in the scope of the present invention.
Claims (6)
1. A single-mode tire vulcanizing machine is characterized by comprising a rack, wherein a manipulator mechanism, a tire vulcanizing chamber, a tire removing mechanism, a central mechanism and a tire removing mechanism are arranged on the rack, the tire vulcanizing chamber, the tire removing mechanism and the central mechanism are all positioned between the manipulator mechanism and the tire removing mechanism, the manipulator mechanism is used for grabbing a green tire to the tire vulcanizing chamber for vulcanization, the tire vulcanizing chamber is a container for vulcanizing a mature tire of the green tire, the tire removing mechanism and the central mechanism are used for controlling the mature tire to be separated from a mold, and the tire removing mechanism is used for conveying the mature tire to a tire conveying system;
the tire unloading mechanism comprises an in-out sliding mechanism which is arranged on the frame and is provided with a lifting mechanism, the lifting mechanism is provided with a speed reducing motor, a transmission shaft and two tire bearing arms, the transmission shaft is rotationally connected with the lifting mechanism, the tyre bearing arm is used for placing a tyre and comprises two side plates, more than two rollers are rotatably connected between the two side plates, a first chain wheel is fixed on an output shaft of the speed reducing motor, a second chain wheel and two third chain wheels are fixedly sleeved on the transmission shaft, the roller is fixedly sleeved with a fourth chain wheel, the second chain wheel is positioned between two third chain wheels, the first chain wheel is connected with the second chain wheel through first chain transmission, the third chain wheel is connected with the fourth chain wheel through second chain transmission, and the fourth chain wheel sleeved on the roller wheel is connected with the third chain transmission.
2. The single-mode tire vulcanizer of claim 1, wherein said lifting mechanism comprises a lifting frame, a lifting cylinder and two guide rods, said lifting cylinder is located between two guide rods, one end of said guide rods and the fixed end of said lifting cylinder are installed on the in-out sliding mechanism, said lifting frame is fixedly connected with the other end of said lifting cylinder opposite to the telescopic end of said lifting cylinder and the one end of said guide rods, and a fixing plate for fixing the speed-reducing motor is installed on the side of said lifting frame.
3. The single-mode tire vulcanizer of claim 1, wherein said sliding mechanism comprises a sliding assembly, a water inlet and outlet cylinder and a stop rod, the fixed end of said water inlet and outlet cylinder and one end of said stop rod are respectively fixed on one side of said frame and are arranged in parallel with said stop rod, said sliding assembly is sleeved on the outer wall of said stop rod and is slidably connected with said stop rod, and said lifting mechanism is mounted on said sliding assembly.
4. The single-mode tire vulcanizer of claim 3, wherein said in-out sliding mechanism further comprises a support rod and a support, one end of said support rod is fixed to one side of said frame, said support rod is disposed in an inclined manner, said support is mounted at the other end of said support rod, said other end of said support rod is opposite to said one end of said stop rod, and said support is fixedly connected to said other end of said stop rod.
5. The single-mode tire press according to claim 4, wherein said support bar, stop bar and a side of the frame form a triangular structure.
6. The single-mold tire vulcanizer of claim 3, wherein said sliding assembly comprises a connecting plate and two sliding blocks, said connecting plate is located between said two sliding blocks and opposite ends of said connecting plate are fixedly connected to said two sliding blocks respectively, said lifting mechanism is mounted on said connecting plate, and said two sliding blocks are respectively sleeved on outer walls of said two limiting rods and slidably connected to said two limiting rods.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121397696 | 2021-06-23 | ||
| CN2021213976968 | 2021-06-23 |
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| Publication Number | Publication Date |
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| CN215791148U true CN215791148U (en) | 2022-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121606998.1U Active CN215791148U (en) | 2021-06-23 | 2021-07-15 | Single-mold tire vulcanizing machine |
| CN202110798523.5A Active CN113442481B (en) | 2021-06-23 | 2021-07-15 | Tire dismounting device of tire vulcanizer |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110798523.5A Active CN113442481B (en) | 2021-06-23 | 2021-07-15 | Tire dismounting device of tire vulcanizer |
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| Country | Link |
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| CN (2) | CN215791148U (en) |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0592497A (en) * | 1991-09-19 | 1993-04-16 | Mitsubishi Heavy Ind Ltd | Tire carry in/out device for tire vulcanizer |
| CN201446643U (en) * | 2009-06-12 | 2010-05-05 | 华澳轮胎设备科技（苏州）有限公司 | Tire-unloading mechanism for tire vulcanizing machine |
| CN106142603A (en) * | 2015-04-04 | 2016-11-23 | 青岛软控机电工程有限公司 | Automatic tire demounting device |
| CN109049781A (en) * | 2018-08-24 | 2018-12-21 | 福建华橡自控技术股份有限公司 | A kind of single mode tyre vulcanizer overturning tire unloader |
-
2021
- 2021-07-15 CN CN202121606998.1U patent/CN215791148U/en active Active
- 2021-07-15 CN CN202110798523.5A patent/CN113442481B/en active Active
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| CN113442481B (en) | 2023-01-03 |
| CN113442481A (en) | 2021-09-28 |
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Address after: No. 901, Jinming East Road, Jinsha Park, Sanming hi tech Industrial Development Zone, Fujian Province, 365500 Patentee after: Sinochem (Fujian) Rubber Machinery Co.,Ltd. Country or region after: Zhong Guo Address before: No. 901, Jinming East Road, Jinsha Park, Sanming hi tech Industrial Development Zone, Fujian Province, 365500 Patentee before: Fujian Tianhua Intelligent Equipment Co.,Ltd. Country or region before: Zhong Guo |
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