CN215787975U - Rotor bearing press-fitting device - Google Patents
Rotor bearing press-fitting device Download PDFInfo
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- CN215787975U CN215787975U CN202120789483.3U CN202120789483U CN215787975U CN 215787975 U CN215787975 U CN 215787975U CN 202120789483 U CN202120789483 U CN 202120789483U CN 215787975 U CN215787975 U CN 215787975U
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Abstract
The utility model discloses a rotor bearing press-mounting device which comprises a fixing support, wherein a workbench is arranged on the fixing support, and the rotor bearing press-mounting device is characterized by further comprising a bearing feeding device, a bearing press-mounting machine and a rotor frame, wherein the bearing feeding device, the bearing press-mounting machine and the rotor frame are all fixed on the workbench, slide rails arranged in pairs are arranged on the workbench, the bearing press-mounting machines are arranged in pairs, the bearing press-mounting machines in pairs are arranged on two sides of the rotor frame, each bearing press-mounting machine comprises a bearing mounting seat for fixing a bearing and a press-mounting pushing assembly for pushing the bearing mounting seat, and the bearing mounting seats are arranged on the slide rails in a sliding mode. The utility model provides a rotor bearing press-fitting device, which is convenient and fast to press-fit a rotor bearing; the installation quality and the installation precision are high; the universality is strong; the installation efficiency is high.
Description
Technical Field
The utility model relates to the field of rotor manufacturing, in particular to a rotor bearing press-fitting device.
Background
The bearing press-mounting machine is a motor bearing mounting mechanism which is widely applied at present, the traditional bearing press-mounting machine mainly adopts a mounting mechanism for fixing a shaft and a bearing to carry out press-mounting on a rotor and the bearing, firstly, a rotating shaft is fixed on a clamp, then, a clamping mechanism is utilized to clamp an outer ring of the bearing, finally, the bearing is forced to be pressed on the rotating shaft through the hydraulic action, so that the fixing of the rotating shaft and the bearing is realized, but the elegant decoration is carried out by using the mode. Along with the clearance increase of bearing inner and outer lane, dust, piece among the processing environment get into the inside of bearing more easily, make the bearing appear rotating the phenomenon that the smoothness becomes poor, frictional force increase, appear blocking even, have seriously influenced the normal use of bearing. When the rotor bearing is manually pressed, the shaft part is firstly straightened, then the shaft part is knocked by external force, and the shaft part is sent to the inner edge of the bearing by knocking, but the problems of high rejection rate, low one-time qualification rate, low working efficiency and the like exist in manual pressing.
For example, a bearing pressing device on a rotor shaft disclosed in chinese patent document, which is disclosed in chinese patent document, is disclosed in publication No. CN 109926978A, and includes a table, the table is provided with a rotor shaft placing block, bearing positioning blocks are provided on both left and right sides of the rotor shaft placing block, both the bearing positioning blocks include bearing positioning grooves, the bearing positioning grooves are open to the rotor shaft placing block side, bearing placing ports are formed on upper sides of the bearing positioning blocks, the bearing positioning blocks each have a abdicating hole abdicating an end of the rotor shaft, the two bearing positioning blocks are a bearing positioning fixed block and a bearing positioning movable block, respectively, the bearing positioning fixed block is fixed to the table, the bearing positioning movable block is fitted with a first driving device, and the bearing positioning movable block moves to the bearing positioning fixed block side under the action of the first driving device; when the bearing placed the mouth from the bearing and removed to the bearing constant head tank in, the axis of bearing is coaxial with the hole of stepping down, and in this utility model technical scheme, when the bearing carried out the pressure equipment with the rotor, rotor and bearing also directly installed, and the rejection rate is high.
SUMMERY OF THE UTILITY MODEL
The utility model provides a rotor bearing press-mounting device, which aims to solve the problems of poor press-mounting quality, poor stability, low efficiency, high rejection rate and the like in the prior art and is convenient and fast to press-mount a rotor bearing; the installation quality and the installation precision are high; the universality is strong; the installation efficiency is high.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the utility model provides a rotor bearing pressure equipment device, includes the fixed bolster, is provided with the workstation on the fixed bolster, characterized by, still includes bearing material feeding unit, bearing pressure equipment machine and rotor frame, bearing material feeding unit, bearing pressure equipment machine and rotor frame are all fixed on the workstation, are provided with the slide rail that sets up in pairs on the workstation, bearing pressure equipment machine sets up in pairs, and mated bearing pressure equipment machine sets up in the rotor frame both sides, bearing pressure equipment machine promotes the subassembly including the pressure equipment that is used for fixing bearing's bearing mount pad and is used for promoting the bearing mount pad, the bearing mount pad slides and sets up on the slide rail.
In the technical scheme, the rotor frame is used for fixing the rotor, the bearing press-fitting machine is used for pressing the bearing to the rotor, the bearing is placed on the bearing mounting seat, the bearing pushing assembly pushes the bearing mounting seat, the press-fitting pushing assembly is used for pushing the bearing mounting seat to slide on the slide rail, when the bearing is conveyed and mounted on the bearing mounting seat, the press-fitting pushing assembly presses the bearing to the rotor on the rotor frame, in the process, the bearing mounting seat determines the sliding track of the bearing through the slide rail, the axial line of the bearing and the axis of the rotor are convenient to coincide, the bearing is enabled to be free from being blocked in the process of pressing the bearing to the rotor, the press-fitting precision is high, in addition, in the whole press-fitting process, the bearing enters the bearing conveying assembly from the bearing placing assembly and is mounted to the bearing press-fitting machine, finally, the press-fitting machine and the rotor are pressed through the bearing press-fitting machine, manual operation is not needed in the whole press-fitting process, and the starting device can be automatically mounted after the bearing is placed into the bearing mounting machine, the operation is convenient and fast. In addition, roll connection between rotor frame and the rotor, the rotor still rotates along the axis of rotor when fixed on the rotor frame, has avoided adopting the mode of dead axle pressure bearing to press the bearing in traditional bearing pressure equipment machine on the pivot by force and has caused rotor and bearing impaired, reduction in the number of rejects. In addition, the bearing feeding device and the bearing press-mounting machine are arranged in pairs, namely the bearing feeding device and the bearing press-mounting machine are arranged on the two sides of the rotor frame, so that bearing press-mounting can be simultaneously carried out on the two sides of the rotor frame, the efficiency is improved, and the two sides can press-mount different bearings.
Preferably, the rotor frame includes: the sliding plate comprises a first sliding plate and a second sliding plate, and the first sliding plate and the second sliding plate are both arranged on the sliding rail in a sliding manner; the distance adjusting mechanism is used for adjusting the distance between the first sliding plate and the second sliding plate and comprises a sliding piece fixed on the second sliding plate, a sliding rod used for driving the sliding piece to slide and a driving device used for driving the sliding rod to move; the rotor positioning mechanism comprises a roller fixing assembly and a lifting device, the roller fixing assembly comprises a lower roller fixing assembly and an upper roller fixing assembly, and the lifting upper roller fixing assembly is connected with the lower roller fixing assembly; the fixed support is used for fixing the lifting device and is fixed on the workbench.
The rotor frame is used for positioning and fixing the rotor, the sliding plate is used for adjusting the position of the rotor frame, the spacing adjusting mechanism is matched with the sliding block to adjust the lower roller fixing component so as to support the bottom of the rotor, and the force application position of the lower roller component to the rotor is controlled, so that the rotor is fixed more stably; the lifting device is used for controlling the height of the upper roller fixing assembly, and further is convenient for adjusting the distance between the upper roller fixing assembly and the lower roller fixing assembly, so that the distance between the upper roller fixing assembly and the lower roller fixing assembly is controlled, the rotor is convenient to install, the upper roller fixing assembly applies force to the rotor, the upper roller fixing assembly is enabled to be fixed with the rotor while driving the rotor to rotate, and the rotor is prevented from being displaced to influence the press mounting effect. In addition, the universality of the device is improved, and the device is convenient to adapt to rotor bearings with different specifications and sizes for installation.
Preferably, the fixed subassembly of last gyro wheel includes gyro wheel mounting panel, drive wheel, driven machine and motor drive subassembly, the drive wheel all sets up in pairs with following the driving wheel, and the drive wheel all rotates with following the driving wheel to be connected on last gyro wheel mounting panel, is connected with the axis of rotation between mated drive wheel, the axis of rotation is connected with the motor drive subassembly transmission. Motor drive is used for driving the drive wheel and rotates, and the drive wheel rotates and then drives the rotor and rotates, and it is spacing with the rotor upside from the driving wheel and the cooperation of drive wheel, and from the setting of driving wheel the rotor of being convenient for takes place to rotate, more is favorable to rotor and bearing to carry out the pressure equipment.
Preferably, the lower roller fixing assemblies are arranged in pairs, the two lower roller fixing assemblies in pairs are respectively fixed on the first sliding plate and the second sliding plate, each lower roller fixing assembly comprises a positioning seat, a lower roller mounting seat and rolling wheels, the rolling wheels are arranged in pairs and are rotatably connected to the lower roller mounting seats, and the axes of the two rolling wheels in pairs are arranged in parallel. The lower roller fixing assembly supports the lower side of the rotor, the roller assemblies arranged in pairs and the upper roller assemblies are matched to enable the rotor to rotate when the rotor is fixed, the rotor and the bearing are convenient to press fit, the two paired rolling wheels are arranged in parallel, the axes of the rolling wheels are parallel to the axis of the rotor, the rotor is convenient to rotate along the axis direction of the rotor, and the position of the rotor is not changed.
Preferably, the distance adjusting mechanism further comprises a limiting assembly, the limiting assembly comprises a stop block fixed on the workbench and a collision block fixed on the first sliding block, and the collision block is in contact with the stop block. The setting of spacing subassembly is used for spacing to first sliding block, and first sliding block takes place to remove when adjustment first sliding block and second sliding block and influences the interval adjustment, and the position of the control rotating turret of being convenient for simultaneously improves bearing and rotor installation accuracy.
Preferably, the rotor frame further comprises an elastic compression assembly, the elastic compression assembly comprises a limiting rod and a spring, the spring is sleeved outside the limiting rod, a connecting convex block is arranged on the first sliding block, a limiting through hole is formed in the connecting convex block, an elastic fixing seat is arranged on the workbench, one end of the limiting rod is arranged in the limiting hole in a penetrating mode, the other end of the limiting rod is fixed on the spring fixing seat, and two ends of the spring are fixed with the spring fixing seat and the connecting convex block respectively. The setting of elasticity pressurized subassembly is convenient for bearing and rotor can produce elasticity when the pressure equipment and float and can not destroyed, wherein the one end that spring and fixed bolster are connected is fixed, and the one end of being connected with connecting the lug takes place the displacement under the bearing pressure equipment effect, the setting of spacing post is convenient for carry on spacingly to the spring, it makes the elasticity direction of spring and first sliding block take place gliding direction parallel simultaneously to avoid the spring to take place bending deformation, make the spring action maximize also prolonged the life of spring.
Preferably, the bearing mounting seat comprises a bearing supporting seat connected to the sliding rail in a sliding manner and a bearing mounting block used for limiting the bearing, and a bearing limiting groove matched with the bearing is formed in the upper plane of the bearing mounting block. The bearing mounting seat is used for positioning the bearing, the bearing and the rotor are conveniently arranged coaxially, the bearing and the rotor are conveniently pressed, the bearing limiting groove is of a through groove structure, and the bearing is conveniently separated from the bearing mounting seat in the pressing process.
Preferably, the bearing feeding device comprises a bearing placing assembly, a bearing conveying assembly and a bearing pushing assembly, wherein the bearing placing assembly, the bearing conveying assembly and the bearing pushing assembly are sequentially arranged, the bearing pushing assembly is used for pushing a bearing to the bearing press-fitting machine, a bearing discharge port is formed in the bearing placing assembly, an inlet end and an outlet end are formed in the bearing conveying assembly, the bearing discharge port is matched with the inlet end of the bearing conveying assembly, and the bearing pushing assembly is arranged at the outlet end of the bearing conveying assembly.
Preferably, the bearing pushing assembly comprises a bearing pushing rod and a bearing pushing cylinder, the bearing conveying assembly comprises a conveying pipe, a bearing moving supporting block is arranged below the outlet end of the conveying pipe, the bearing pushing rod is arranged between the bearing moving supporting block and the outlet end of the conveying pipe, a transition block is arranged between the bearing moving block and the bearing mounting block, and the bearing moving supporting block, the transition block and the bearing mounting block are arranged in parallel to form a rolling plane for rolling the bearing to the bearing limiting groove. The bearing promotes the subassembly and promotes to the bearing spacing groove of bearing installation mouth from the exit end exhaust bearing of conveyer pipe, and the setting of transition piece is avoided removing to produce the clearance between supporting shoe and the bearing installation piece and is leaded to the bearing roll inconvenient, and the setting of rolling plane is favorable to being convenient for the bearing catch bar to promote the bearing and avoids promoting the bearing roll in the promotion in-process and taking place to hinder and cause inconvenience.
Preferably, still include visual detection frock and hourglass material device, it includes hourglass material pipe, leaks the material push pedal and leaks the material and promotes the cylinder to leak the material device, the conveyer pipe is including setting up the horizontal detection portion at the entrance point, the top of horizontal detection portion is provided with detects the mouth, the bottom is provided with the drain hole, the visual detection frock is fixed in the detection mouth top, the import department and the setting that corresponds of hourglass material mouth of hourglass material pipe, it slides and sets up on the drain hole to leak the material push pedal, it promotes the cylinder and is connected with the visual detection frock electricity to leak the material. When some bearings (such as angular contact ball bearings) and a rotor are installed, the bearings have positive and negative installation requirements, the visual detection tool is used for detecting the positive and negative directions, the material leakage device is matched with the visual detection tool to discharge the bearings with wrong positions, and wrong installation is avoided; when the bearing is placed correctly, the leaked materials push the air cylinder to be fixed, and the bearing enters the position of the bearing pushing assembly from the discharging pipe to continue to work subsequently, so that the misassembly of the bearing is effectively prevented.
Therefore, the utility model has the following beneficial effects: the rotor bearing is convenient to press fit; the installation quality and the installation precision are high; the universality is strong; the installation efficiency is high; the elastic compression assembly is arranged so that the bearing and the rotor can generate elastic floating without being damaged during press fitting; the visual detection tool and the material leakage device are arranged, so that the mounting accuracy of the device is improved, and the bearing misassembly is effectively prevented.
Drawings
FIG. 1 is a schematic structural view of a rotor bearing press-fitting apparatus according to the present invention;
fig. 2 is a structural schematic view of a rotor frame;
fig. 3 is a schematic structural view of the rotor frame without the fixing bracket and the lifting device;
FIG. 4 is a schematic view of the mounting structure of the rotor frame on the worktable;
FIG. 5 is a schematic structural view of an upper roller fixing assembly;
FIG. 6 is a schematic view of a first structure of the bearing feeding device and the bearing press-fitting device;
FIG. 7 is a schematic view of a second construction of the bearing feeder and bearing press;
FIG. 8 is a schematic view of the structure of part A of FIG. 7;
FIG. 9 is a schematic view of the structure of part B of FIG. 7;
in the figure: 1. the device comprises a fixed support 101, a workbench 2, a rotor frame 201, a sliding plate 2011, a first sliding plate 2012, a second sliding plate 202, a spacing adjusting mechanism 2021, a driving device 2022, a sliding piece 2023, a sliding rod 2024, a collision block 2025, a stop block 203, a lower roller fixing component 2031, a positioning seat 2032, a lower roller mounting seat 2033, a rolling wheel 204, an upper roller fixing component 2041, an upper roller mounting plate 2042, a driving wheel 2043, a driven wheel 2044, a motor driving component 2045, a rotating shaft 2046, a second gear 2047, a first gear 205, a lifting device 2051, a lifting cylinder 2052, a lifting rod 206, an elastic compression component 2061, a limiting rod 2062, a spring 2063, a connecting convex block 2064, a spring fixing seat 207, a fixing support 3, a bearing conveying component 301, a conveying pipe 3011, a horizontal detection part 3012, The device comprises a detection port 3013, a material leakage port 302, a feeding conveying assembly 4, a bearing pushing assembly 401, a bearing push rod 402, a bearing pushing cylinder 5, a bearing placing assembly 501, a feeding cylinder 502, a feeding dividing disc 503, a discharging disc 6, a visual detection tool 7, a bearing press-fitting machine 701, a bearing mounting seat 7011, a bearing supporting seat 7012, a bearing mounting block 7013, a bearing limiting groove 702, a press-fitting pushing assembly 7021, a press-fitting pushing cylinder 7022, a push rod 8, a rotor 9, a material leakage device 901, a material leakage pipe 902, a material leakage push plate 903, a material leakage pushing cylinder 904, a recovery cylinder 10, a slide rail 11, a movable supporting block 12 and a transition block.
Detailed Description
The utility model is further described with reference to the following detailed description and accompanying drawings.
Example 1:
in embodiment 1 shown in fig. 1, a rotor bearing press-fitting device includes a fixing support 1, a workbench 101 is disposed on the fixing support 1, the workbench 101 is used for supporting and installing the whole press-fitting device, the workbench 101 is horizontally disposed on the fixing support 1, paired slide rails 10 are disposed on the workbench 101, and the paired slide rails 10 are disposed in parallel. The utility model provides a rotor bearing pressure equipment device, still includes bearing material feeding unit, bearing pressure equipment machine 7 and rotor frame 2, and bearing material feeding unit, bearing pressure equipment machine 7 and rotor frame 2 are all fixed on workstation 101.
As shown in fig. 7, the bearing press-fitting machine 7 includes a bearing mount 701 for fixing a bearing and a press-fitting pushing assembly 702 for pushing the bearing mount 701, the bearing mount 701 is slidably disposed on the slide rail 10, the bearing mount 701 includes a bearing support base 7011 slidably connected to the slide rail 10 and a bearing mount block 7012 for limiting the bearing, a bearing limit groove 7013 matched with the bearing is disposed on an upper plane of the bearing mount block 7012, and the press-fitting pushing assembly 702 includes a press-fitting pushing cylinder 7021 and a push rod 7022 for connecting the bearing mount 701 and the press-fitting pushing cylinder 7021.
As shown in fig. 6, 7 and 9, the bearing feeding device includes a bearing placing component 5, a bearing conveying component 3 and a bearing pushing component 4 for pushing the bearing onto the bearing press-mounting machine 7, the bearing placing component 5 includes a feeding cylinder 501, a feeding partition plate 502 and a discharging plate 503, the bearing conveying component 3 includes a feeding conveying component 302 and a conveying pipe 301, the bearing is placed in the feeding cylinder 501, the feeding partition plate 502 rotates on the discharging plate 503 along the vertical axial direction, the feeding cylinder 501 rotates along with the feeding partition plate 502, the feeding partition plate 502 rotates at the same angle each time, a bearing discharging port is arranged on the discharging plate 503, the feeding conveying component 302 is arranged right below the bearing discharging port, when the feeding cylinder 501 rotates to the bearing discharging port, the bearing falls into the feeding conveying component 302 and is conveyed into the conveying pipe 301 by the feeding conveying component 302, the conveying pipe 301 is arranged in a "7" type structure, and a transition fillet is arranged at the bending part of the conveying pipe 301 so that the bearing can slide in the conveying pipe 301. The bearing pushing assembly 4 comprises a bearing pushing rod 401 and a bearing pushing cylinder 402, a limiting groove structure is arranged on the bearing pushing rod 401 and corresponds to the outlet end of the conveying pipe 301, a bearing moving supporting block 11 is arranged below the outlet end of the conveying pipe 301, the bearing pushing rod 401 is arranged between the bearing moving supporting block 11 and the outlet end of the conveying pipe 301, a transition block 12 is arranged between the bearing moving block and a bearing mounting block 7012, and the bearing moving supporting block 11, the transition block 12 and the bearing mounting block 7012 are arranged in parallel to form a rolling plane for rolling the bearing to a bearing limiting groove 7013. The bearing pushing assembly 4 pushes the bearing discharged from the outlet end of the conveying pipe 301 to the bearing limiting groove 7013 of the bearing mounting port, the transition block 12 is arranged to avoid moving the bearing mounting block 7012 and the supporting block 11 to generate a gap, so that the bearing is inconvenient to roll, and the rolling plane is arranged to facilitate the bearing pushing rod 401 to push the bearing to avoid the inconvenience caused by the blockage of the bearing rolling in the pushing process. In order to control the bearing blanking, a blanking plate is arranged below the bearing discharge port and is pushed and controlled by an air cylinder.
As shown in fig. 2 and 3, the rotor frame 2 includes a slide plate 21, a spacing adjustment mechanism 202, a rotor positioning mechanism, and a fixed bracket 207. The sliding plates comprise a first sliding plate 1 and a second sliding plate 2, and the first sliding plate 1 and the second sliding plate 2 are both arranged on the sliding rail 10 in a sliding manner; the rotor positioning mechanism comprises a roller fixing component and a lifting device 205, the roller fixing component comprises a lower roller fixing component 203 and an upper roller fixing component 204, and the lifting device 205 is connected with the upper roller fixing component 204; the fixed support 207 is fixed on the worktable 101, and the lifting mechanism is fixed on the fixed bracket 1.
The distance adjusting mechanism 202 is used for adjusting the distance between the first sliding plate 1 and the second sliding plate 2, the distance adjusting mechanism 202 comprises a sliding part 2022 fixed on the second sliding plate 2, a sliding rod 2023 used for driving the sliding part 2022 to slide, and a driving device 2021 used for driving the sliding rod 2023 to move, wherein the sliding part 2022 is provided with a T-shaped nut, the bottom of the second sliding plate 2 is provided with a connecting plate used for connecting the T-shaped nut, the sliding rod 2023 is provided with a lead screw, the driving device 2021 is a worm reducer used for driving the lead screw to rotate, and the T-shaped nut is sleeved outside the lead screw; when the first sliding block and the second sliding block are used for adjusting the distance, the driving device 2021 drives the screw rod to rotate, the T-shaped nut slides on the screw rod, the T-shaped nut is fixedly connected with the first sliding block, the first sliding block moves along with the T-shaped nut, and then the distance between the first sliding block and the second sliding block is adjusted. The spacing mechanism 202 further includes a spacing assembly, which includes a stop block 2025 fixed on the worktable 101 and a stop block 2024 fixed on the first sliding block, wherein the stop block 2024 and the stop block 2025 are disposed in contact during the spacing adjustment. The setting of spacing subassembly is used for spacing to first sliding block, and first sliding block takes place to remove when adjustment first sliding block and second sliding block and influences the interval adjustment, and the position of the control rotating turret of being convenient for simultaneously improves bearing and 8 installation accuracy of rotor.
As shown in fig. 5, the upper roller fixing assembly 204 includes an upper roller mounting plate 2041, a driving wheel 2042, a driven machine, and a motor driving assembly 2044, wherein the driving wheel 2042 and the driven wheel 2043 are both arranged in pairs, the driving wheel 2042 and the driven wheel 2043 are both rotatably connected to the upper roller mounting plate 2041, a rotating shaft 2045 is connected between the paired driving wheels 2042, the rotating shaft 2045 is in transmission connection with the motor driving assembly 2044, a first gear 2047 is arranged at the middle position of the rotating shaft 2045, a second gear 2046 is arranged on the motor driving assembly 2044, the first gear 2047 is matched with the second gear 2046, and the first gear 2047 and the second gear 2046 are both bevel gears; in addition, in order to facilitate the driving wheel 2042 to drive the rotor 8 to rotate, the driving wheel 2042 is a rubber-coated wheel, that is, the driving wheel 2042 is provided with a jacket for improving the friction between the driving wheel 2042 and the rotor 8, and the jacket is made of rubber, so that the rotor is not damaged and can be driven to rotate. The motor driving device 2021 is used for driving the driving wheel 2042 to rotate, the driving wheel 2042 rotates and then drives the rotor to rotate, the driven wheel 2043 is matched with the driving wheel 2042 to limit the upper side of the rotor, the rotor is convenient to rotate due to the arrangement of the driven wheel 2043, and the rotor and the bearing are more beneficial to press mounting.
As shown in fig. 2, the lifting device 205 is configured as a lifting cylinder 2051, a lifting rod 2052 is disposed between the lifting device 205 and the upper roller mounting plate 2041, and the lifting cylinder 2051 pushes the lifting rod 2052 to lift and further push the upper roller fixing assembly 204 to lift and lower.
The lower roller fixing component 203 comprises positioning seats 2031, lower roller mounting seats 2032 and roller wheels 2033, the roller wheels 2033 are arranged in pairs and are rotatably connected on the lower roller mounting seats 2032, the axes of the two paired roller wheels 2033 are arranged in parallel, the lower roller fixing component 203 is arranged in pairs, the two paired lower roller fixing components 203 are respectively fixed on the first sliding plate 1 and the second sliding plate 2, the positioning seats 2031 on the two lower roller fixing components 203 are respectively connected with the first sliding plate 1 and the second sliding plate 2, the lower roller fixing component 203 supports the lower side of the rotor, the paired roller components and the upper roller components are matched to fix the rotor and simultaneously rotate the rotor, so that the rotor and the bearing can be conveniently pressed and assembled, the axes of the two paired roller wheels 2033 are arranged in parallel, the axes of the roller wheels 2033 are also parallel to the axis of the rotor, so that the rotor can conveniently rotate along the axis direction of the rotor, leaving the rotor position unchanged.
In addition, as shown in fig. 3 and 4, the rotor frame 2 further includes an elastic compression component 206, the elastic compression component 206 includes a limit rod 2061 and a spring 2062 sleeved outside the limit rod 2061, a connection protrusion 2063 is provided on the first sliding block, a limit through hole is provided on the connection protrusion 2063, an elastic fixing seat is provided on the workbench 101, one end of the limit rod 2061 is inserted into the limit hole, the other end is fixed on the spring fixing seat 2064, and two ends of the spring are respectively fixed with the spring fixing seat 2064 and the connection protrusion 2063. The setting of elasticity pressurized component 206 is convenient for bearing and rotor can produce elasticity when the pressure equipment and float and can not destroyed, wherein the one end that spring and fixed bolster 1 are connected is fixed, and the one end of being connected with connecting lug 2063 takes place the displacement under the effect of bearing pressure equipment machine 7, the setting of spacing post is convenient for carry on spacingly to the spring, it is parallel with first sliding block emergence gliding direction to avoid the spring to take place bending deformation and make the elasticity direction of spring simultaneously, make the spring action maximize also prolong the life of spring.
When the press-fitting device operates, firstly, a rotor is placed on the rotor and a bearing is prepared, the distance between paired lower roller fixing assemblies 203 is adjusted through the distance adjusting device, so that the rotor frame 2 adapts to rotors with different lengths, then the rotors are tightly pressed through the upper roller fixing assemblies 204, the driving wheels 2042 on the upper roller fixing assemblies 204 rotate, so that the rotors are driven to rotate, the mechanical balance adjusting function is achieved, the press-fitting of the rotor and the bearing is more facilitated, when the bearing in the feeding cylinder 501 reaches the bearing discharging port, the cylinder controls the lower blanking plate to slide and further controls the bearing to fall into the feeding conveying assembly 302, the bearing is conveyed into the conveying pipe 301 through the feeding conveying assembly 302, the bearing slides into the bearing moving supporting block 11 from the conveying pipe 301, the bearing pushing assembly 4 pushes the bearing moving supporting block 11 to the bearing limiting groove 7013 of the bearing mounting port, and finally, the press-fitting pushing cylinder 7021 pushes the bearing mounting seat 701 to slide on the sliding rail 10 and enables the bearing to approach the rotor until the bearing is pressed to rotate On the seed.
Example 2:
as shown in fig. 6, 7 and 8, the embodiment 2 is basically the same as the embodiment 1, except that: the utility model provides a rotor bearing pressure equipment device, still include visual detection frock 6 and hourglass material device 9, it includes hourglass material pipe 901 to leak material device 9, leak material push pedal 902, leak material promotes cylinder 903 and recovery cylinder 904, conveyer pipe 301 is including setting up the horizontal detection portion 3011 at the entrance point, the top of horizontal detection portion 3011 is provided with detection mouth 3012, the bottom is provided with hourglass material mouth 3013, visual detection frock 6 fixes in detection mouth 3012 top, the import department and the corresponding setting of hourglass material mouth 3013 of hourglass material pipe 901, hourglass material pipe 901 groove exit corresponds the setting with recovery cylinder 904, it slides and sets up on hourglass material mouth 3013 to leak material push pedal 902, it promotes cylinder 903 and visual detection frock 6 electricity to leak material to be connected. When some bearings (such as angular contact ball bearings) and rotors are installed, positive and negative installation requirements are met on the bearings, the visual detection tool 6 is used for detecting the positive and negative directions, the material leakage device 9 is matched with the visual detection tool 6 to discharge the bearings with wrong positions, and wrong installation is avoided, when the visual detection tool 6 is used, the bearings enter the horizontal detection part 3011 of the conveying pipe 301, the visual detection tool 6 detects the positive and negative directions of the bearings, when the bearings are placed in the direction opposite to the specified placement direction, the visual detection tool 6 sends an instruction to the material leakage pushing cylinder 903, and the material leakage pushing cylinder 903 pushes the material leakage plate, so that the bearings enter the material leakage pipe 901 from the material leakage port 3013 to be discharged; when the bearing is placed correctly, the leaked materials push the air cylinder 903 to be fixed, and the bearing enters the position of the bearing pushing assembly 4 from the discharging pipe to continue to work subsequently, so that the wrong installation of the bearing is effectively prevented.
Example 3:
the embodiment 3 is basically the same as the embodiment 1 or 2, except that: bearing material feeding unit and bearing pressure equipment machine 7 all set up in pairs, all are provided with bearing material feeding unit and bearing pressure equipment machine 7 in the both sides of rotor frame 2 promptly, this just is convenient for carry out the bearing pressure equipment to rotor both sides simultaneously, raises the efficiency, and but the different bearing of both sides pressure equipment.
It should be noted that as used in the foregoing description, the terms "front," "back," "left," "right," "upper" and "lower" refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
The above examples are merely illustrative of the present invention and are not intended to limit the scope of the present invention. Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes should fall within the scope of the claims of the present invention.
Claims (10)
1. The utility model provides a rotor bearing pressure equipment device, includes the fixed bolster, is provided with the workstation on the fixed bolster, characterized by, still includes bearing material feeding unit, bearing pressure equipment machine (7) and rotor frame (2), bearing material feeding unit, bearing pressure equipment machine (7) and rotor frame (2) are all fixed on workstation (101), are provided with slide rail (10) that set up in pairs on the workstation, bearing pressure equipment machine (7) set up in pairs, and just bearing pressure equipment machine (7) in pairs set up in rotor frame both sides, bearing pressure equipment machine (7) promote subassembly (702) including bearing mount pad (701) that are used for fixing bearing and the pressure equipment that is used for propelling bearing mount pad (701), bearing mount pad (701) slide and set up on slide rail (10).
2. A rotor bearing press-fitting device as claimed in claim 1, wherein said rotor frame (2) comprises:
the sliding plate (201) comprises a first sliding plate (2011) and a second sliding plate (2012), and the first sliding plate (2011) and the second sliding plate (2012) are both arranged on the sliding rail (10) in a sliding mode;
the distance adjusting mechanism (202) is used for adjusting the distance between the first sliding plate (2011) and the second sliding plate (2012), and the distance adjusting mechanism (202) comprises a sliding piece (2022) fixed on the second sliding plate (2012), a sliding rod (2023) used for driving the sliding piece (2022) to slide and a driving device (2021) used for driving the sliding rod (2023) to move;
the rotor positioning mechanism comprises a roller fixing assembly and a lifting device (205), the roller fixing assembly comprises a lower roller fixing assembly (203) and an upper roller fixing assembly (204), and the lifting device (205) is connected with the upper roller fixing assembly (204);
the lifting device comprises a fixed support (207), the fixed support (207) is used for fixing the lifting device (205), and the fixed support (207) is fixed on the workbench (101).
3. The rotor bearing press-fitting device as claimed in claim 2, wherein the upper roller fixing assembly (204) comprises an upper roller mounting plate (2041), a driving wheel (2042), a driven machine and a motor driving assembly (2044), the driving wheel (2042) and the driven wheel (2043) are arranged in pairs, the driving wheel (2042) and the driven wheel (2043) are rotatably connected to the upper roller mounting plate (2041), a rotating shaft (2045) is connected between the paired driving wheels (2042), and the rotating shaft (2045) is in transmission connection with the motor driving assembly (2044).
4. The rotor bearing press-fitting device according to claim 2, wherein the lower roller fixing assemblies (203) are arranged in pairs, the two lower roller fixing assemblies (203) in pairs are respectively fixed on the first sliding plate (2011) and the second sliding plate (2012), the lower roller fixing assembly (203) comprises a positioning seat (2031), a lower roller mounting seat (2032) and a rolling wheel (2033), the rolling wheel (2033) is arranged in pairs and is rotatably connected to the lower roller mounting seat (2032), and the axes of the two rolling wheels (2033) in pairs are arranged in parallel.
5. A rotor bearing press-fitting apparatus as claimed in claim 2, wherein said spacing adjustment mechanism (202) further comprises a spacing assembly, said spacing assembly comprising a stopper (2025) fixed to the table (101) and a stopper (2024) fixed to the first slide block, said stopper (2024) being disposed in contact with the stopper (2025).
6. The rotor bearing press-fitting device as claimed in claim 2, wherein the rotor frame (2) further comprises an elastic press-fitting assembly (206), the elastic press-fitting assembly (206) comprises a limiting rod (2061) and a spring (2062) sleeved outside the limiting rod (2061), a connecting convex block (2063) is arranged on the first sliding block, a limiting through hole is arranged on the connecting convex block (2063), an elastic fixing seat is arranged on the workbench (101), one end of the limiting rod (2061) penetrates through the limiting hole, the other end of the limiting rod is fixed on the spring fixing seat (2064), and two ends of the spring are respectively fixed with the spring fixing seat (2064) and the connecting convex block (2063).
7. The rotor bearing press-fitting device as claimed in any one of claims 1 to 5, wherein the bearing mounting seat (701) comprises a bearing support seat (7011) slidably connected to the slide rail (10) and a bearing mounting block (7012) for limiting the bearing, and a bearing limiting groove (7013) matched with the bearing is arranged on the upper plane of the bearing mounting block (7012).
8. The rotor bearing press-fitting device as claimed in claim 1, wherein the bearing feeding device comprises a bearing placing component (5), a bearing conveying component (3) and a bearing pushing component (4) for pushing the bearing onto the bearing press-fitting machine (7), the bearing placing component (5) is provided with a bearing discharging port, the bearing conveying component (3) is provided with an inlet end and an outlet end, the bearing discharging port is matched with the inlet end of the bearing conveying component (3), and the bearing pushing component (4) is arranged at the outlet end of the bearing conveying component (3).
9. The rotor bearing press-fitting device as claimed in claim 8, wherein the bearing pushing assembly (4) comprises a bearing pushing rod (401) and a bearing pushing cylinder (402), the bearing conveying assembly (3) comprises a conveying pipe (301), a bearing moving supporting block (11) is arranged below the outlet end of the conveying pipe (301), the bearing pushing rod (401) is arranged between the bearing moving supporting block (11) and the outlet end of the conveying pipe (301), a transition block (12) is arranged between the bearing moving block and a bearing mounting block (7012), and the bearing moving supporting block (11), the transition block (12) and the bearing mounting block (7012) are arranged in parallel to form a rolling plane for rolling the bearing to the bearing limiting groove (7013).
10. The rotor bearing press-fitting device according to claim 9, further comprising a visual detection tool (6) and a material leakage device (9), wherein the material leakage device (9) comprises a material leakage pipe (901), a material leakage push plate (902) and a material leakage push cylinder (903), the conveying pipe (301) comprises a horizontal detection part (3011) arranged at an inlet end, a detection port (3012) is arranged at the top of the horizontal detection part (3011), a material leakage port (3013) is arranged at the bottom of the horizontal detection part (3011), the visual detection tool (6) is fixed above the detection port (3012), the inlet of the material leakage pipe (901) corresponds to the material leakage port (3013), the material leakage push plate (902) is slidably arranged on the material leakage port (3013), and the material leakage push cylinder (903) is electrically connected with the visual detection tool (6).
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CN202120789483.3U CN215787975U (en) | 2021-04-16 | 2021-04-16 | Rotor bearing press-fitting device |
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CN202120789483.3U CN215787975U (en) | 2021-04-16 | 2021-04-16 | Rotor bearing press-fitting device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115945888A (en) * | 2023-03-09 | 2023-04-11 | 廊坊科森电器有限公司 | Bearing press-fitting equipment for permanent magnet synchronous motor for automobile |
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2021
- 2021-04-16 CN CN202120789483.3U patent/CN215787975U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115945888A (en) * | 2023-03-09 | 2023-04-11 | 廊坊科森电器有限公司 | Bearing press-fitting equipment for permanent magnet synchronous motor for automobile |
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