CN215782135U - Automatic cleaning device for filter cartridge - Google Patents
Automatic cleaning device for filter cartridge Download PDFInfo
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- CN215782135U CN215782135U CN202121446646.4U CN202121446646U CN215782135U CN 215782135 U CN215782135 U CN 215782135U CN 202121446646 U CN202121446646 U CN 202121446646U CN 215782135 U CN215782135 U CN 215782135U
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- cleaning device
- automatic cleaning
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- chucks
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Abstract
The utility model relates to an automatic cleaning device for a filter cylinder, which comprises a rack, a chuck fixing mechanism, a blowing mechanism and a dust collecting mechanism, wherein the chuck fixing mechanism is arranged on the rack; the frame is provided with a cleaning chamber and a filtering chamber which are communicated through a ventilation pipeline; the chuck fixing mechanism is arranged in the cleaning chamber and comprises two chucks arranged at intervals, a high-frequency vibrator arranged on the chucks and a power part for driving the two chucks to coaxially rotate; the purging mechanism is arranged above the two chucks; the dust collecting mechanism comprises a dust collecting fan, a back-blowing air bag and a filter cartridge. The utility model aims to provide an intelligent and environment-friendly automatic cleaning device for a filter cylinder. The utility model has the advantages that: the utility model can meet the requirements of cleaning filter cylinders with different specifications, only the filter cylinder needs to be arranged on the chuck fixing mechanism before cleaning, the chuck fixing mechanism can drive the filter cylinder to rotate and simultaneously carry out high-frequency vibration, and then the filter cylinder is matched with the blowing mechanism to clean dust on the filter cylinder.
Description
Technical Field
The utility model relates to an automatic cleaning device for a filter cylinder.
Background
The production of the lithium ion anode material needs to use a large number of dust collectors, each dust collector needs to be provided with a filter cylinder for filtering dust, the surface of each filter cylinder can adsorb a large amount of dust after being used for a period of time, the dust in the wrinkles cannot be cleaned out by a conventional method (shaking) due to the wrinkles on the surface of each filter cylinder, and no special filter cylinder cleaning equipment exists in the current market, so that the filter cylinder can only be removed and then blown by air on a workshop site, and the method has the following defects:
1. low efficiency, requiring an average of 20 minutes to clean a cartridge;
2. the dust is large, a large amount of dust can be generated in the blowing process, and cleaning personnel need to wear protective clothing and gas masks, so that the health of the cleaning personnel is influenced;
3. a closed cleaning area is required to be separately equipped to prevent dust from overflowing.
Disclosure of Invention
The utility model aims to provide an intelligent and environment-friendly automatic cleaning device for a filter cylinder.
The purpose of the utility model is realized by the following technical scheme: an automatic cleaning device for a filter cylinder comprises a frame, a chuck fixing mechanism, a blowing mechanism and a dust collecting mechanism; the frame is provided with a cleaning chamber and a filtering chamber which are communicated through a ventilation pipeline; the chuck fixing mechanism is arranged in the cleaning chamber and comprises two chucks arranged at intervals, a high-frequency vibrator arranged on the chucks and a power part for driving the two chucks to coaxially rotate; the purging mechanism is arranged above the two chucks; the dust collecting mechanism comprises a dust collecting fan, a back flushing air bag and a filter cartridge; the filter cartridge is arranged at the air outlet of the filter chamber, and the inner cavity of the filter cartridge is communicated with the outside; the dust collection fan is fixedly arranged on the frame, and an air inlet of the dust collection fan is connected with the inner cavity of the filter cylinder; and the air outlet of the back-blowing air bag is also arranged at the inner cavity of the filter cartridge.
Compared with the prior art, the utility model has the advantages that: the utility model can meet the cleaning requirements of filter cylinders with different specifications, the filter cylinder is only required to be arranged on the chuck fixing mechanism before cleaning, the chuck fixing mechanism can drive the filter cylinder to rotate and simultaneously carry out high-frequency vibration, and then the filter cylinder is matched with the blowing mechanism to clean dust on the filter cylinder; in addition, the device is also provided with a dust collecting mechanism, so that the dust can be automatically collected in the cleaning process, and the environment is prevented from being polluted by dust overflow.
Drawings
Fig. 1 is a schematic structural view of an embodiment of an automatic cleaning device for filter cartridges according to the present invention.
Fig. 2 is a side view of fig. 1.
FIG. 3 is a schematic structural diagram of a reverse blowing state of an automatic cleaning device for filter cartridges according to the present invention.
Description of reference numerals: the device comprises a frame 1, a cleaning chamber 1-1, a filtering chamber 1-2, a ventilating duct 1-3, a gravity baffle 1-4, a pneumatic butterfly valve 1-5, a dust sensor 1-6, a chuck fixing mechanism 2-1, a chuck 2-2, a high-frequency vibrator 2-3, a power part 2-4, a rotating shaft 2-4, a coupling 2-5, an electric cylinder 2-6, a blowing mechanism 3-1, an air inlet pipeline 3-1, a nozzle 3-2, an electric valve 3-3, a dust collecting mechanism 4-1, a dust collecting fan 4-2, a back-blowing air bag 4-3, a filter cartridge 4-3, a pressure difference meter 5, an electric air valve 6 and a filter cartridge to be cleaned 7.
Detailed Description
The utility model is described in detail below with reference to the drawings and examples of the specification:
fig. 1 to 3 are schematic views illustrating an embodiment of an automatic cleaning device for filter cartridges according to the present invention.
An automatic cleaning device for a filter cylinder comprises a frame 1, a chuck fixing mechanism 2, a blowing mechanism 3 and a dust collecting mechanism 4;
a cleaning chamber 1-1 and a filtering chamber 1-2 are arranged on the frame 1, and the cleaning chamber 1-1 is communicated with the filtering chamber 1-2 through a ventilating duct 1-3;
in the embodiment, the cleaning chamber 1-1 and the filtering chamber 1-2 are arranged at intervals left and right. The cleaning chamber 1-1 is provided with a bin gate.
The chuck fixing mechanism 2 is arranged in the cleaning chamber 1-1 and comprises two chucks 2-1 arranged at intervals, a high-frequency vibrator 2-2 arranged on the chucks 2-1 and a power part 2-3 used for driving the two chucks 2-1 to coaxially rotate; the purging mechanism 3 is arranged above the two chucks 2-1;
the dust collection mechanism 4 comprises a dust collection fan 4-1, a back-blowing air bag 4-2 and a filter cartridge 4-3; the filter cartridge 4-3 is arranged at the air outlet of the filter chamber 1-2, and the inner cavity of the filter cartridge is communicated with the outside; the dust collecting fan 4-1 is fixedly arranged on the frame 1, and an air inlet of the dust collecting fan is connected with an inner cavity of the filter cartridge 4-3; the air outlet of the back-blowing air bag 4-2 is also arranged at the inner cavity of the filter cartridge 4-3.
The chuck 2-1 is connected to the side wall of the cleaning chamber 1-1 through a rotating shaft 2-4, and the power part 2-3 is a speed reduction motor and is fixed on the rotating shaft 2-4 of the chuck 2-1 through a coupler 2-5.
The chuck fixing mechanism 2 further comprises an electric cylinder 2-6 for driving the chuck 2-1 on one side to axially extend and retract.
The blowing mechanism 3 comprises an air inlet pipeline 3-1 and a plurality of nozzles 3-2 which are respectively arranged on the side wall of the air inlet pipeline 3-1; the air inlet pipeline 3-1 is connected with an external air source, and an electric valve 3-3 is arranged on the air inlet pipeline.
The air inlet pipeline 3-1 is positioned above the space between the two chucks 2-1, and the air inlet pipeline 3-1 is parallel to the rotating shaft 2-4 of the chuck 2-1.
The chuck 2-1 is a hexagonal rotary chuck.
The filtering chamber 1-2 is internally provided with a gravity baffle 1-4, the upper side of the gravity baffle 1-4 is hinged on the inner side wall of the filtering chamber 1-2, and the gravity baffle covers the air inlet of the ventilating duct 1-3 in a natural state.
The lower parts of the cleaning chamber 1-1 and the filtering chamber 1-2 are both conical cavities, and the lower side outlets of the conical cavities are provided with pneumatic butterfly valves 1-5.
A dust sensor 1-6 is arranged in the cleaning chamber 1-1.
The utility model also comprises a pressure difference meter 5 for detecting the pressure difference between the inside and the outside of the filter cartridge 4-3.
The frame 1 is also provided with an electric air valve 6 for air supplement.
The working process of the utility model is as follows:
when the device is in a standby state, a bin door of a cleaning chamber 1-1 is opened, a filter cylinder 7 to be cleaned is placed between two chucks 2-1, an electric cylinder 2-6 drives the chucks 2-1 to clamp, the filter cylinder 7 to be cleaned is fixed, and the bin door is closed;
the operation device is started, and the speed reduction motor drives the chuck 2-1 and the filter cylinder 7 to be cleaned fixed on the chuck to rotate through the coupler 2-5;
meanwhile, the high-frequency vibrators 2-2 on the two chucks 2-1 start to operate, the external dust remained on the filter cylinder 7 to be cleaned is shaken off by simulating manual shaking, and the high-frequency vibrators 2-2 stop after the operation for 1 minute;
the dust collection fan 4-1 starts to operate, the electric valve 3-3 is started after 15 seconds of delay, the nozzle 3-2 starts to blow and clean, and dust enters the filter chamber 1-2 (see figure 1) from the cleaning chamber 1-1 through the ventilating duct 1-3 along an arrow;
the gravity baffle 1-4 can block dust entering the filter chamber 1-2, so that the dust is prevented from directly impacting the filter cartridge 4-3, and the dust is filtered by the filter cartridge 4-3 and then discharged by the dust collection fan 4-1;
the dust sensor 1-6 judges the dust condition in the cleaning chamber 1-1, the dust sensor 1-6 sends a cleaning completion signal to the PLC after the requirement is met, the PLC controls the electric valve 3-3 to be closed and controls the dust collection fan 4-1 and the speed reduction motor to stop, and the gravity baffle 1-4 seals the air inlet of the ventilation pipeline 1-3 due to the action of gravity;
after the dust collection fan 4-1 stops for 5 seconds, the valve on the back-blowing air bag 4-2 is repeatedly opened for 1 second for 3 times and closed for 3 seconds, so that the back-blowing air bag 4-2 is controlled to back-blow the filter cartridge 4-3 (see fig. 3);
the pressure difference meter 5 is used for detecting the pressure difference between the inside and the outside of the filter cartridge 4-3, and reminding the replacement of the filter cartridge 4-3 when the pressure difference is greater than a set value; meanwhile, the PLC can control the electric air valve 6 to open for air supplement according to the data change condition of the pressure difference meter 5;
and after the back flushing is finished, the pneumatic butterfly valves 1-5 can be opened to discharge the cleaned materials.
Claims (10)
1. An automatic cleaning device for filter cylinders is characterized in that: the device comprises a rack (1), a chuck fixing mechanism (2), a blowing mechanism (3) and a dust collecting mechanism (4);
the machine frame (1) is provided with a cleaning chamber (1-1) and a filtering chamber (1-2), and the cleaning chamber (1-1) is communicated with the filtering chamber (1-2) through a ventilating duct (1-3);
the chuck fixing mechanism (2) is arranged in the cleaning chamber (1-1) and comprises two chucks (2-1) arranged at intervals, a high-frequency vibrator (2-2) arranged on the chucks (2-1) and a power part (2-3) for driving the two chucks (2-1) to coaxially rotate; the purging mechanism (3) is arranged above the two chucks (2-1);
the dust collection mechanism (4) comprises a dust collection fan (4-1), a back-blowing air bag (4-2) and a filter cartridge (4-3); the filter cartridge (4-3) is arranged at the air outlet of the filter chamber (1-2), and the inner cavity of the filter cartridge is communicated with the outside; the dust collection fan (4-1) is fixedly arranged on the frame (1), and an air inlet of the dust collection fan is connected with an inner cavity of the filter cartridge (4-3); the air outlet of the back-blowing air bag (4-2) is also arranged at the inner cavity of the filter cartridge (4-3).
2. The automatic cleaning device for filter cartridges according to claim 1, characterized in that: chuck (2-1) are connected at clearance room (1-1) lateral wall through pivot (2-4), power spare (2-3) are gear motor, and it is fixed on pivot (2-4) of chuck (2-1) through shaft coupling (2-5).
3. The automatic cleaning device for filter cartridges according to claim 2, characterized in that: the chuck fixing mechanism (2) further comprises an electric cylinder (2-6) used for driving the chuck (2-1) on one side to axially extend and retract.
4. The automatic cleaning device for filter cartridges according to claim 1, characterized in that: the blowing mechanism (3) comprises an air inlet pipeline (3-1) and a plurality of nozzles (3-2) which are respectively arranged on the side wall of the air inlet pipeline (3-1); the air inlet pipeline (3-1) is connected with an external air source, and an electric valve (3-3) is arranged on the air inlet pipeline.
5. The automatic cleaning device for filter cartridges according to claim 4, characterized in that: the air inlet pipeline (3-1) is positioned above the space between the two chucks (2-1), and the air inlet pipeline (3-1) is parallel to the rotating shaft (2-4) of the chuck (2-1).
6. The automatic cleaning device for filter cartridges according to claim 1, characterized in that: the chuck (2-1) is a hexagonal rotary chuck.
7. The automatic cleaning device for filter cartridges according to claim 1, characterized in that: the filtering chamber (1-2) is internally provided with a gravity baffle (1-4), the upper side of the gravity baffle (1-4) is hinged on the inner side wall of the filtering chamber (1-2), and the gravity baffle covers the air inlet of the ventilating duct (1-3) in a natural state.
8. The automatic cleaning device for filter cartridges according to claim 1, characterized in that: the lower parts of the cleaning chamber (1-1) and the filtering chamber (1-2) are both conical cavities, and the lower side outlets of the conical cavities are provided with pneumatic butterfly valves (1-5).
9. The automatic cleaning device for filter cartridges according to any one of claims 1 to 8, wherein: a dust sensor (1-6) is arranged in the cleaning chamber (1-1).
10. The automatic cleaning device for filter cartridges according to any one of claims 1 to 8, wherein: it also comprises a pressure difference meter (5) for detecting the pressure difference between the inside and the outside of the filter cylinder (4-3).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202121446646.4U CN215782135U (en) | 2021-06-28 | 2021-06-28 | Automatic cleaning device for filter cartridge |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202121446646.4U CN215782135U (en) | 2021-06-28 | 2021-06-28 | Automatic cleaning device for filter cartridge |
Publications (1)
Publication Number | Publication Date |
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CN215782135U true CN215782135U (en) | 2022-02-11 |
Family
ID=80179083
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202121446646.4U Active CN215782135U (en) | 2021-06-28 | 2021-06-28 | Automatic cleaning device for filter cartridge |
Country Status (1)
Country | Link |
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CN (1) | CN215782135U (en) |
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2021
- 2021-06-28 CN CN202121446646.4U patent/CN215782135U/en active Active
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