CN215755558U - Copper foil conveying device of brazing type heat exchanger for residual heat of marine main engine - Google Patents

Copper foil conveying device of brazing type heat exchanger for residual heat of marine main engine Download PDF

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Publication number
CN215755558U
CN215755558U CN202120911159.4U CN202120911159U CN215755558U CN 215755558 U CN215755558 U CN 215755558U CN 202120911159 U CN202120911159 U CN 202120911159U CN 215755558 U CN215755558 U CN 215755558U
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copper foil
conveying
press
heat exchanger
lifting bracket
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CN202120911159.4U
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张晓瑜
张泽阳
居小青
缪亚君
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Jiangyin Hugenau Heat Exchange Equipment Co ltd
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Jiangyin Hugenau Heat Exchange Equipment Co ltd
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Abstract

The copper foil conveying device of the brazing type heat exchanger for the waste heat of the marine main engine consists of a press, a sucker manipulator and a conveying platform; the automatic stamping machine is characterized in that a copper foil die is arranged on the press, a stamping head is arranged above the copper foil die, a cutter is arranged on the left side of the bottom of the stamping head, a sucker manipulator is arranged on the front side of the press, a sucker is arranged on the rear side of the bottom of the sucker manipulator, a conveying table is arranged on the right side of the press, a vertical lifting bracket is arranged on each of the left side and the right side of the front side of the conveying table, a gravity sensor is arranged on the lifting bracket, and alarm sensors are arranged on the two sides of the conveying table close to the rear end. According to the utility model, the copper foil is collected through automatic equipment, the copper foils are stacked and stored by the automatic stacking mechanism, and workers are reminded to take the copper foils away through the alarm module after the copper foils are stored to a certain number, so that the automation degree of copper foil production is greatly improved, the labor is saved, and the production efficiency of the copper foils is improved.

Description

Copper foil conveying device of brazing type heat exchanger for residual heat of marine main engine
Technical Field
The utility model relates to a copper foil conveying device of a brazed heat exchanger for residual heat of a marine main engine.
Background
The ship heat exchanger is widely applied to modern ships, and the performance of the ship heat exchanger directly influences the energy consumption on the ship. At present, the cooling device has been widely used as a cylinder liner water and lubricating oil cooler and a central cooler of a main engine of a large ship, and particularly has been greatly developed in recent years. The processes of lubricating oil cooling, low-temperature fresh water cooling, fuel temperature control or a fresh water producing device, steam condensation and the like of a main engine and an auxiliary engine of the ship all need to use a heat exchanger, so that the heat exchanger becomes one of indispensable important equipment of modern ships and plays a critical role in the operation safety of the ship.
The waste heat utilization system of the heat exchanger of the marine main engine can fully utilize waste heat generated in the running process of the marine main engine, greatly improve the energy utilization efficiency of the main engine and reduce emission, and is an advanced marine energy-saving measure. At present, energy resources are increasingly tense, and shipping cost is gradually increased, various types of energy on ships are comprehensively utilized, energy utilization efficiency of the ships is improved, shipping cost can be saved, and pollutant emission of a host can be reduced. At present, the traditional heat exchanger for recovering the ship waste heat adopts a plate heat exchanger, but the traditional heat exchanger has larger volume, complex installation and low heat transfer performance, so that a brazed heat exchanger can be selected as heat exchange equipment for recovering the ship waste heat.
In the prior art, after the copper foil in the brazed heat exchanger is pressed and formed, the copper foil needs to be manually taken down and placed in a collection place, so that workers are required to always perform collection work, great labor is consumed, and the efficiency is not high.
SUMMERY OF THE UTILITY MODEL
The copper foil conveying device of the brazing type heat exchanger for the ship host machine waste heat can automatically convey the copper foil to a conveying table, automatically stack and alarm at regular time to remind people of collecting the copper foil, workers do not need to collect the copper foil continuously, the labor is saved, and the production efficiency of the copper foil is improved.
The purpose of the utility model is realized as follows:
the copper foil conveying device of the brazing type heat exchanger for the waste heat of the marine main engine consists of a press, a sucker manipulator and a conveying platform;
a copper foil die is arranged on the press, a stamping head is arranged above the copper foil die, a cutter is arranged on the left side of the bottom of the stamping head, and the cutter is positioned on the right side of the clamping head;
the front side of the bottom of the sucker manipulator is fixedly provided with a sliding support, the bottom of the sliding support is in sliding fit with a manipulator track, the sliding support is driven by a crawler belt, the crawler belt is driven by a motor to move back and forth, and the rear side of the bottom of the sucker manipulator is provided with a sucker;
the right side of press is provided with carries the platform, the surface of carrying the platform is provided with the conveyer belt of making a round trip to drive along the fore-and-aft direction, and the conveying roller of conveyer belt links to each other with the output shaft of motor, carry the left and right sides of platform front side and respectively be provided with a vertical lift bracket, install gravity sensor on the lift bracket, gravity sensor links to each other with the controller, and the while controller still links to each other with the motor to carry the platform and be provided with alarm sensor in the both sides that are close to rear end department, alarm sensor links to each other with the alarm module of controller.
The top of the lifting bracket is higher than the conveying belt when the lifting bracket rises to the highest position, and the top of the lifting bracket is lower than the conveying belt when the lifting bracket falls to the lowest position.
The conveying table extends in the front-back direction, and the foremost end of the conveying table is positioned at the rear side of the right end of the manipulator track.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, the copper foil is collected through automatic equipment, the copper foils are stacked and stored by the automatic stacking mechanism, and workers are reminded to take the copper foils away through the alarm module after the copper foils are stored to a certain number, so that the automation degree of copper foil production is greatly improved, the labor is saved, and the production efficiency of the copper foils is improved.
Drawings
Fig. 1 is a schematic plan view of a copper foil conveying device of a brazed heat exchanger for residual heat of a marine main unit according to the present invention.
FIG. 2 is a diagram showing the connection relationship among modules of a controller, a motor, a gravity sensor and an alarm sensor according to the present invention.
Wherein: the device comprises a press 1, a copper foil die 1.1, a stamping head 1.2, a cutter 1.3, a sucker manipulator 2, a sliding support 2.1, a manipulator track 2.2, a crawler 2.3, a conveying table 3, a conveying belt 3.1, a motor 3.2, a lifting bracket 3.3, a gravity sensor 3.4, a controller 3.5 and an alarm sensor 3.6.
Detailed Description
Referring to fig. 1 and 2, the utility model relates to a copper foil conveying device of a brazing type heat exchanger for residual heat of a marine main engine, which comprises a press 1, a sucker manipulator 2 and a conveying table 3.
Be provided with copper foil mold 1.1 on the press 1, press 1 sets up stamping head 1.2 in the top of copper foil mold 1.1, and the left side of stamping head 1.2 bottom is provided with cutter 1.3, and cutter 1.3 is located the right side of holding head 3, and stamping head 1.2 carries out punching press and cutting to the copper foil area. After the copper foil belt is sent to the copper foil die 1.1, the stamping head 1.2 presses downwards, the cutter 1.3 is driven to press downwards to cut off the rear side of the copper foil belt, and the stamping head 1.2 stamps structures such as through holes, grooves and the like on the surface of the copper foil.
The front side of press 1 is provided with sucking disc manipulator 2, and the front side of 2 bottoms of sucking disc manipulator is fixed with sliding support 2.1, sliding support 2.1 bottom and manipulator track 2.2 sliding fit to sliding support 2.1 drives through track 2.3, and track 2.3 passes through motor drive and then carries out round trip movement, the rear side of 2 bottoms of sucking disc manipulator sets up the sucking disc. After sucking disc manipulator 2 adsorbed the copper foil area, pulled the copper foil area to the right top of copper foil mould 1.1, the copper foil area was released to the sucking disc afterwards, and sucking disc manipulator 2 moved right, let punching press head 1.2 carry out punching press, cutting to the copper foil area, accomplished the die-cut back of copper foil, sucking disc manipulator 2 moved left, and the sucking disc transports the copper foil of die-cut completion right once more.
A conveying table 3 is arranged on the right side of the press 1, the conveying table 3 extends along the front-back direction, the foremost end of the conveying table 3 is positioned on the rear side of the right end of a manipulator track 2.2, a conveying belt 3.1 which is driven back and forth along the front-back direction is arranged on the surface of the conveying table 3, a conveying roller of the conveying belt 3.1 is connected with an output shaft of a motor 3.2, the punched copper foil can be conveyed from front to back by the conveying belt 3.1 by starting the motor 3.2, a vertical lifting bracket 3.3 is respectively arranged on the left side and the right side of the front side of the conveying table 3, the top of the lifting bracket 3.3 is higher than the conveying belt 3.1 when the lifting bracket 3.3 is lifted to the highest position, the top of the lifting bracket 3.3 is lower than the conveying belt 3.1 when the lifting bracket 3 is lowered to the lowest position, the two lifting brackets are used for dragging the stacked copper foil, a gravity sensor 3.4 is arranged on the lifting bracket 3.3, the lifting bracket 3.4, the gravity sensor 3.4 is connected with a controller 3.5, and the upper limit is preset, when the gravity sensor 3.4 detects that the copper foil is stacked on the lifting bracket with a certain weight, the controller 3.5 controls the lifting mechanism in the lifting bracket 3.3 to descend, so that the top of the lifting bracket 3.3 is lower than the height of the conveyer belt 3.1, and the copper foil falls on the conveyer belt 3.1.
Meanwhile, the controller 3.5 is also connected with the motor 3.2, when the gravity sensor 3.4 detects the preset upper gravity limit, the controller 3.5 controls the motor 3.2 to work for a short time, the copper foil can be conveyed backwards by the conveyor belt 3.1 for a short distance, and then the controller 3.5 controls the lifting mechanism to reset, so that the lifting bracket 3.3 continues to bear the copper foil, and the copper foil can be placed in a pile from front to back on the conveyor belt 3.1.
And the both sides of carrying platform 3 near rear end department are provided with alarm sensor 3.6, and alarm sensor 3.6 links to each other with the alarm module of controller 3.5, and the warning when 3 tail ends of carrying platform are carried to the multiunit copper foil that piles up on conveyer belt 3.1, reminds the workman in time to take away the copper foil.
When the copper foil conveying device of the brazing type heat exchanger for the waste heat of the marine main engine works, when a copper foil belt is conveyed to a copper foil mold 1.1, a stamping head 1.2 drives a cutter 1.3 to press down, so that the copper foil belt is cut off and then is pressed into a copper foil semi-finished product in the copper foil mold 1.1, then a sucker manipulator 2 moves leftwards to the upper part of the copper foil mold 1.1, the copper foil is sucked and then driven to move rightwards to a lifting bracket 3.3 of a conveying table 3, the copper foil is placed on the lifting bracket 3.3, when a gravity sensor 3.4 detects that the copper foil on the lifting bracket 3.3 is stacked to a certain weight, a controller 3.5 controls a lifting mechanism in the lifting bracket 3.3 to descend, the top of the lifting bracket 3.3 is lower than the height of a conveying belt 3.1, the copper foil falls on the conveying belt 3.1, then the controller 3.5 controls a motor 3.2 to work, the conveying belt 3.1 drives a stack of copper foils to convey backwards, and when a plurality of copper foils are fully stacked on the surface of the conveying belt 3.1, and the alarm sensor 3.6 gives an alarm to remind workers of taking away the copper foil in time.

Claims (3)

1. Copper foil conveyor of brazing formula heat exchanger for marine main engine waste heat, its characterized in that: the device consists of a press, a sucker manipulator and a conveying platform;
a copper foil die is arranged on the press, a stamping head is arranged above the copper foil die, a cutter is arranged on the left side of the bottom of the stamping head, and the cutter is positioned on the right side of the clamping head;
the front side of the bottom of the sucker manipulator is fixedly provided with a sliding support, the bottom of the sliding support is in sliding fit with a manipulator track, the sliding support is driven by a crawler belt, the crawler belt is driven by a motor to move back and forth, and the rear side of the bottom of the sucker manipulator is provided with a sucker;
the right side of press is provided with carries the platform, the surface of carrying the platform is provided with the conveyer belt of making a round trip to drive along the fore-and-aft direction, and the conveying roller of conveyer belt links to each other with the output shaft of motor, carry the left and right sides of platform front side and respectively be provided with a vertical lift bracket, install gravity sensor on the lift bracket, gravity sensor links to each other with the controller, and the while controller still links to each other with the motor to carry the platform and be provided with alarm sensor in the both sides that are close to rear end department, alarm sensor links to each other with the alarm module of controller.
2. The copper foil conveying device of the brazed heat exchanger for marine main engine residual heat according to claim 1, comprising: the top of the lifting bracket is higher than the conveying belt when the lifting bracket rises to the highest position, and the top of the lifting bracket is lower than the conveying belt when the lifting bracket falls to the lowest position.
3. The copper foil conveying device of the brazed heat exchanger for marine main engine residual heat according to claim 1, comprising: the conveying table extends in the front-back direction, and the foremost end of the conveying table is positioned at the rear side of the right end of the manipulator track.
CN202120911159.4U 2021-04-29 2021-04-29 Copper foil conveying device of brazing type heat exchanger for residual heat of marine main engine Active CN215755558U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120911159.4U CN215755558U (en) 2021-04-29 2021-04-29 Copper foil conveying device of brazing type heat exchanger for residual heat of marine main engine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120911159.4U CN215755558U (en) 2021-04-29 2021-04-29 Copper foil conveying device of brazing type heat exchanger for residual heat of marine main engine

Publications (1)

Publication Number Publication Date
CN215755558U true CN215755558U (en) 2022-02-08

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120911159.4U Active CN215755558U (en) 2021-04-29 2021-04-29 Copper foil conveying device of brazing type heat exchanger for residual heat of marine main engine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114770033A (en) * 2022-03-14 2022-07-22 无锡海菲焊接设备有限公司 Copper foil flexible connection production method and automatic production system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114770033A (en) * 2022-03-14 2022-07-22 无锡海菲焊接设备有限公司 Copper foil flexible connection production method and automatic production system
CN114770033B (en) * 2022-03-14 2023-10-27 无锡海菲焊接设备有限公司 Copper foil flexible connection production method and automatic production system

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