CN2157517Y - Wire rope flaw detector - Google Patents
Wire rope flaw detector Download PDFInfo
- Publication number
- CN2157517Y CN2157517Y CN 93217598 CN93217598U CN2157517Y CN 2157517 Y CN2157517 Y CN 2157517Y CN 93217598 CN93217598 CN 93217598 CN 93217598 U CN93217598 U CN 93217598U CN 2157517 Y CN2157517 Y CN 2157517Y
- Authority
- CN
- China
- Prior art keywords
- detecting head
- magnetic
- wire rope
- circuit
- display instrument
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000007547 defect Effects 0.000 claims abstract description 22
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 9
- 239000010959 steel Substances 0.000 claims abstract description 9
- 230000002950 deficient Effects 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 230000006870 function Effects 0.000 claims description 4
- ZSLUVFAKFWKJRC-IGMARMGPSA-N 232Th Chemical compound [232Th] ZSLUVFAKFWKJRC-IGMARMGPSA-N 0.000 claims description 2
- 229910052776 Thorium Inorganic materials 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 1
- 238000001514 detection method Methods 0.000 abstract description 12
- 238000010586 diagram Methods 0.000 description 9
- 230000004907 flux Effects 0.000 description 8
- 230000005415 magnetization Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
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- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
A steel wire rope flaw detector mainly comprises a detecting head and a display instrument, and is designed by utilizing the principle of a circuit flaw detection method. The detector head is equipped with permanent magnet and sensor with high magnetic field intensity, and the display instrument is equipped with local defect detection circuit, sectional area loss detection circuit, memory circuit, acousto-optic signal control circuit and printer. The flaw detector can detect the surface local defects of the steel wire rope and the internal defects of the steel wire rope, and can detect the defects dynamically.
Description
The utility model relates to a kind of steel rope flow detector, especially a kind of magnetic crack detector.
Existing wire rope detection method, the overwhelming majority adopts examination---visual method and the diameter measurement method of wiping.These two kinds of methods all can only detect the defective on the wire rope outside surface, can not detect the wire rope inherent vice.And be under wire rope is in static state, to detect, can not in its operate as normal, detect.
The purpose of this utility model provides and a kind ofly can detect the wire rope appearance defect, can detect internal defects again, both can detect under wire rope is in static state, also can be at the steel rope flow detector that dynamically detects down.
The purpose of this utility model is achieved in that by detecting head and display instrument two parts forms defectoscope.Detecting head partly comprises two groups of magnetic poles, be installed in the two ends of detecting head respectively, every group of magnetic pole has 6, is star-arrangement around the magnetic boots, the magnetic boots are that an outside is hexagon and inner hollow cylinder for circle, and the outside of magnetic pole is separately fixed on corresponding 6 blocks of magnetic conductance plates.At the middle part of two blocks of relative magnetic conductance plates one group of sensor is housed respectively.Detecting head be can deciliter the two halves of symmetry, be separately fixed on the shell of detecting head, one side of two housing sections is linked to each other by hinge, is convenient to deciliter.Four guide wheels are housed altogether, so that cable wire by probe, does not also have counter to measure the length of cable wire on a guide wheel therein on the detecting head shell.The display instrument part is made up of local defect testing circuit, section loss testing circuit, storing memory circuit, sound and light signal control circuit and printer, is contained in the housing altogether.Be provided with on display board that local defect indicator gauge, electronic digital percentages show device, testing result printing are strong, the long-pending defective indicator gauge of cross section metal and function adjusting knob.Between detecting head and display instrument, link to each other by cable.
Defectoscope of the present utility model can detect the appearance defect of wire rope, can detect internal defects again, and can dynamically detect down.Because automatic measurement length device has been installed on detecting head, it can accurately measure tested rope capacity and accurate recording defective locations.This defectoscope also has advantages such as volume is little, in light weight, easy to operate, sensitivity height.
Describe the utility model in detail below in conjunction with accompanying drawing.
Fig. 1 is the utility model steel rope flow detector structural representation;
Fig. 2 detects schematic diagram;
Fig. 3 is the leakage flux synoptic diagram;
Fig. 4 detects the long-pending loss of cross section metal schematic diagram;
Fig. 5 detects the head synoptic diagram;
Fig. 6 is a wire rope local defect detection system circuit block diagram;
Fig. 7 is the long-pending defect detecting system circuit block diagram of wire rope cross section metal;
Fig. 8 is the cross sectional representation of magnetic boots.
Referring to Fig. 5, detecting head partly is the two halves of symmetry, comprises two groups of magnetic poles 1.Be installed in the two ends of detecting head respectively, every group of magnetic pole has six, is shape and is arranged in around the magnetic boots 2.Connect by magnetic conductance plate 3 between two magnetic poles, to form magnetic loop.Be separately installed with one group of sensor 5 that detects the sensor 4 of leakage field energy variation and detect magnetic resistance change rate at the middle part of two magnetic conductance plates that inspection is put.Magnetic boots 2 are the inner hollow cylinder (Fig. 8) for circle of hexagon for the outside.Tested wire rope 6 can pass through from the detecting head middle part.Magnetic pole 1 is rare thorium permanent magnet, and its magnetic field intensity is more than 3500 Gausses.
As shown in Figure 1, two parts of detecting head are separately fixed on the shell 7, and one side of two housing sections is linked to each other by hinge 9, also is provided with handle 8 on shell.Connect on the detecting head shell 7 four cable wire guide wheels 17 are housed altogether, so that cable wire also is provided with rope length counter 18 on a guide wheel therein by probe.
The display instrument part is made up of display board and housing 16, is provided with local defect indicator gauge 11, electronic digital percentages show device 12, testing result printing key 13, the long-pending defective indicator gauge 14 of cross section metal and multiple function adjusting knob 15 on display board.Local defect detection system circuit and sectional area defect detecting system circuit are housed in the inside of housing, and storing memory circuit, sound and light signal control circuit computing machine and printer.Connect by cable 10 between detecting head and the display instrument.
As shown in Figure 2, when wire rope 6 passed through detecting head, its tested part was in the high magnetized magnetic field, and sensor 4 and sensor 5 are experienced the tested part of cable wire respectively in magnetic field leakage flux changes and magnetic resistance change rate.
As shown in Figure 3, after cable wire 6 tested parts are by saturated magnetization, in local defect position 19(for example fracture of wire, etch pit or mechanical damage) two the different magnetic pole of bipolarity can appear, the magnetic loop of this opposite pole is different with main pole magnetic loop direction, is referred to as leakage flux 20.Sensor 4 converts thereof into electric signal after detecting leakage flux, just can obtain a detection signal relevant with the wire rope local defect through processing of circuit again, according to the various signs of detection signal, can judge the size that has or not local defect and defective.
As shown in Figure 4, it is the equivalent circuit diagram of Fig. 2, wherein represents the voltage on the E sensor, and this voltage is represented the magnetic potential in the magnetic loop.Electric current I is first magnetic flux, represents the magnetization magnetic flux of magnetic loop, and IoPP is second magnetic flux, represents the counter magnetic flux amount.R represents the magnetic resistance of wire rope self, and Rg represents the magnetic resistance in the space between pole magnetization and the wire rope.Ammeter A represents the magnetic induction sensor 5 in the loop.When having the long-pending loss of cross section metal to exist on the cable wire, then the magnetic resistance R of cable wire changes, and the variation of R causes the equivalent electrical circuit out of trim, just can obtain one from sensor 5 and amass with cross section metal and to lose the relevant detection signal of defective.The power of signal is directly proportional with the large and small of section loss defective.
As shown in Figure 6, wherein S is the simplified electrical circuit diagram of detection head, and its detected wire rope local defect signal is defeated by signal display apparatus after filtering, detection and electric current amplify.Oscillator shown in other square frame, power amplifier, phase-shifter, phase locking unit, frequency divider, frequency selector etc. can provide a stable frequency of operation for detection signal, so that detect.
Fig. 7 is the long-pending defect detecting system circuit block diagram of wire rope cross section metal, and each several part circuit function is identical with Fig. 6, has just increased zero-bit adjustment and hand control part, and to adjust because of tested wirerope diameter difference, the signal that magnetic resistance R difference causes shows indeterminate.
Claims (3)
1, a kind of steel rope flow detector, form by detecting head and display instrument two parts, it is characterized in that detecting head partly comprises two groups of magnetic poles (1), be installed in the two ends of detecting head respectively, every group of magnetic pole has 6, be star-arrangement on every side at magnetic boots (2), magnetic boots (2) are that an outside is hexagon and inner hollow cylinder for circle, the outside of magnetic pole is separately fixed on corresponding six blocks of magnetic conductance plates (3), at the middle part of opposed two blocks of magnetic conductance plates one group of sensor (4 is housed respectively, 5), detecting head be can deciliter the two halves of symmetry, be separately fixed on the shell (7) of detecting head, one side of two housing sections is linked to each other by hinge (9), be convenient to deciliter, the display instrument part is by the local defect testing circuit, the section loss testing circuit, the storing memory circuit, sound and light signal control circuit and printer composition are contained in the housing (16) altogether, on display board, be provided with local defect indicator gauge (11), electronic digital percentages show device (12), (13) are good in the testing result printing, long-pending defective indicator gauge (14) of cross section metal and function adjusting knob (15) are linked to each other by cable (10) between detecting head and display instrument.
2, steel rope flow detector as claimed in claim 1 is characterized in that magnetic pole (1) is rare thorium permanent magnet, and magnetic field intensity is more than 3500 Gausses.
3, steel rope flow detector as claimed in claim 1 is characterized in that four guide wheels (17) are housed on the detecting head shell (7), so that cable wire is by detecting head, guide wheel is provided with a counter of measuring rope length therein simultaneously.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 93217598 CN2157517Y (en) | 1993-07-09 | 1993-07-09 | Wire rope flaw detector |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 93217598 CN2157517Y (en) | 1993-07-09 | 1993-07-09 | Wire rope flaw detector |
Publications (1)
Publication Number | Publication Date |
---|---|
CN2157517Y true CN2157517Y (en) | 1994-02-23 |
Family
ID=33797483
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 93217598 Expired - Fee Related CN2157517Y (en) | 1993-07-09 | 1993-07-09 | Wire rope flaw detector |
Country Status (1)
Country | Link |
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CN (1) | CN2157517Y (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101762770A (en) * | 2008-12-23 | 2010-06-30 | 韦伯斯特生物官能公司 | Twisted-pair electrical cable testing |
CN101109729B (en) * | 2006-07-20 | 2011-06-01 | 株式会社日立建筑*** | Damage detecting device for wire rope |
CN102253115A (en) * | 2011-04-25 | 2011-11-23 | 许志浩 | Steel cord belt flaw detection system and detection method therewith |
CN106124610A (en) * | 2016-06-29 | 2016-11-16 | 中国海洋石油总公司 | A kind of broken strand of steel cable detection device |
CN106290553A (en) * | 2016-08-02 | 2017-01-04 | 济南大学 | A kind of electromagnetic transducer system of novel detection defect in rope |
CN107091876A (en) * | 2017-03-06 | 2017-08-25 | 深圳市华大智能科技有限公司 | The loss of ferromagnetic steel cord cross section metal product and local defect detecting device and method |
CN111122694A (en) * | 2020-01-07 | 2020-05-08 | 日立楼宇技术(广州)有限公司 | Sample device, calibration method and calibration device for steel strip flaw detector |
-
1993
- 1993-07-09 CN CN 93217598 patent/CN2157517Y/en not_active Expired - Fee Related
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101109729B (en) * | 2006-07-20 | 2011-06-01 | 株式会社日立建筑*** | Damage detecting device for wire rope |
CN101762770A (en) * | 2008-12-23 | 2010-06-30 | 韦伯斯特生物官能公司 | Twisted-pair electrical cable testing |
CN101762770B (en) * | 2008-12-23 | 2015-09-09 | 韦伯斯特生物官能公司 | Twisted-pair cable detects |
CN102253115A (en) * | 2011-04-25 | 2011-11-23 | 许志浩 | Steel cord belt flaw detection system and detection method therewith |
CN102253115B (en) * | 2011-04-25 | 2013-10-30 | 许志浩 | Steel cord belt flaw detection system and detection method therewith |
CN106124610A (en) * | 2016-06-29 | 2016-11-16 | 中国海洋石油总公司 | A kind of broken strand of steel cable detection device |
CN106290553A (en) * | 2016-08-02 | 2017-01-04 | 济南大学 | A kind of electromagnetic transducer system of novel detection defect in rope |
CN106290553B (en) * | 2016-08-02 | 2024-01-26 | 济南大学 | Novel electromagnetic sensor system for detecting defects of steel wire rope |
CN107091876A (en) * | 2017-03-06 | 2017-08-25 | 深圳市华大智能科技有限公司 | The loss of ferromagnetic steel cord cross section metal product and local defect detecting device and method |
CN111122694A (en) * | 2020-01-07 | 2020-05-08 | 日立楼宇技术(广州)有限公司 | Sample device, calibration method and calibration device for steel strip flaw detector |
CN111122694B (en) * | 2020-01-07 | 2022-12-23 | 日立楼宇技术(广州)有限公司 | Sample device, calibration method and calibration device for steel strip flaw detector |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C19 | Lapse of patent right due to non-payment of the annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |