SUMMERY OF THE UTILITY MODEL
An object of the first aspect of the present invention is to provide an electric machine, which solves the problem of poor heat dissipation capability of the stator core in the prior art.
An object of the first aspect of the present invention is to solve the problem of high manufacturing costs of the stator core in the prior art.
It is an object of a second aspect of the utility model to provide a vehicle incorporating the electric machine.
In particular, the present invention provides an electrical machine comprising:
a stator core and a housing;
the stator core is formed by mutually stacking a plurality of annular core punching sheets in a staggered manner;
the stator core is formed by mutually stacking the first iron core stamped sheet and the second iron core stamped sheet in a staggered manner; the shell is wrapped on the periphery of the stator core and is mutually attached to the periphery of the stator core to form a flow channel;
the structure of the outer peripheral surfaces of the first iron core stamped sheet and the second iron core stamped sheet is different, so that the flow channel penetrates through the peripheries of the first iron core stamped sheet and the second iron core stamped sheet, and liquid can be made to flow between the first iron core stamped sheet and the shell and between the second iron core stamped sheet and the shell in a series mode.
Optionally, a plurality of convex portions and a plurality of concave portions which are arranged at intervals are distributed on the outer circumferential surface of the first iron core stamped sheet;
the outer peripheral surface of the second iron core stamped steel is of a smooth structure;
the flow channel is formed between the concave part of the first iron core stamped sheet, the periphery of the second iron core stamped sheet and the inner wall of the shell.
Optionally, when the first core sheet and the second core sheet are stacked at intervals, the outer peripheral surface of the second core sheet and the concave portion are on the same plane.
In particular, the present invention also provides an electric machine comprising:
a stator core and a housing;
the stator core is formed by mutually stacking a plurality of annular core punching sheets in a staggered manner;
the shell wraps the periphery of the stator core and is mutually attached to the convex parts of the stator core to form a flow channel; the circumferential size of the convex parts is smaller than that of the concave parts, and when the iron core punching sheets are stacked in a staggered mode, the convex parts and the concave parts of the two adjacent iron core punching sheets are arranged in a staggered mode, so that liquid can be in series flow in the iron core punching sheets.
Optionally, the housing further includes a liquid inflow channel and a liquid outflow channel, the liquid inflow channel and the liquid outflow channel are communicated with the flow channel when the housing and the stator core are fixedly disposed, and liquid flows in from the liquid inflow channel and flows out from the liquid outflow channel after passing through the flow channel.
Optionally, the liquid inflow channel and the liquid outflow channel are arranged outside the housing, and the wall of the housing is used as a part of the liquid inflow channel and the liquid outflow channel, and a through hole is arranged at the housing where the liquid inflow channel and the liquid outflow channel are located;
the liquid inflow channel and the liquid outflow channel extend in an axial direction of the stator core; and the liquid inflow channel and the liquid outflow channel are respectively located at opposite positions of an outer periphery of the stator core.
Optionally, the housing is cylindrical, one end of the housing is provided with a step with a size smaller than that of other parts, and when the stator core is installed in the housing, one end of the stator core is abutted to the step.
Optionally, the stator core further comprises a slinger disposed within the housing at an end opposite the step of the stator core, and the step, the recess, an inner wall of the housing, and the slinger collectively form the sealed flow passage.
Optionally, the inner circumference of the core sheet is provided with a plurality of first winding slots.
In particular, the utility model also provides a vehicle comprising the electric machine described above.
The motor comprises the stator core and the shell, wherein the stator core is formed by mutually stacking the first iron core stamped sheet and the second iron core stamped sheet which are different in structure in a staggered mode, so that liquid can be serially connected in a flow channel formed between the first iron core stamped sheet and the shell, the heat of the stator core can be taken away by cooling liquid, and the cooling purpose is achieved.
The utility model discloses a motor is formed by a plurality of iron core towards piece overlap each other, and this a plurality of iron core towards the structure of piece can be the same, but because the size of convex part is less than the size of concave part, consequently the iron core towards piece crisscross laminating each other of difference is in the same place, and when convex part and concave part crisscross setting, the runner mainly comprises concave part and casing, and the convex part alternates in the runner for liquid can flow each other, improves stator core's cooling effect.
The flow channel of the motor is formed between the outer part of the stator core and the inner wall of the shell, no additional flow channel is needed to be designed, and the stator core of the motor is formed by stacking a plurality of iron core punching sheets, so that the manufacturing process of the whole motor is simple, and the manufacturing cost is low.
The above and other objects, advantages and features of the present invention will become more apparent to those skilled in the art from the following detailed description of specific embodiments thereof, taken in conjunction with the accompanying drawings.
Detailed Description
Fig. 1-7 are schematic block diagrams of a motor and its components according to one embodiment of the present invention. As shown in fig. 1-7. The present embodiment provides a motor 100, and the motor 100 may include a stator core 10 and a housing 20. The stator core 10 is formed by stacking a plurality of annular core laminations 11 in a staggered manner. The main structure of the stator core 10 is formed by stacking a plurality of core laminations 11. After the plurality of core segments 11 are stacked, a flow channel is formed between the core segments 11 and the housing 20, and a liquid (e.g., a cooling liquid) may flow in the flow channel to cool the motor 100.
Because the stator core 10 of this embodiment is formed by stacking a plurality of core laminations 11, the manufacturing process of the core laminations 11 is simple, and the manufacturing cost is low.
As a specific example, the stator core 10 may be formed by alternately stacking at least one circular first core lamination 111 and at least one circular second core lamination 112. The housing 20 is wrapped around the stator core 10 and attached to the outer periphery of the stator core 10 to form a flow channel, so that the liquid flows in the flow channel. The outer peripheral surfaces of the first iron core stamped sheet 111 and the second iron core stamped sheet 112 are different in structure, so that the flow channel penetrates through the peripheries of the first iron core stamped sheet 111 and the second iron core stamped sheet 112, and then liquid can flow between the first iron core stamped sheet 111 and the second iron core stamped sheet 112 in a series flow mode.
Specifically, the motor 100 in this embodiment includes the stator core 10 and the housing 20, the stator core 10 is formed by stacking the first core lamination 111 and the second core lamination 112 having different structures in a staggered manner, so that liquid can flow in the flow channel formed between the first core lamination 111 and the housing 20 and between the second core lamination 112 and the housing 20 in a series manner, and further the heat of the stator core 10 can be taken away by the cooling liquid, thereby achieving the cooling purpose, because the flow channel in this embodiment runs through the first core lamination 111 and the second core lamination 112, the heat dissipation capability of the motor 100 in this embodiment is strong.
Since the flow in this embodiment is directly formed between the outer surface of the stator core 10 and the stator core, the heat exchange area is greatly increased
As a specific embodiment of the present invention, as shown in fig. 3 to 4, a plurality of convex portions 113 and a plurality of concave portions 114 are distributed at intervals on the outer circumferential surface of the first core segment 111 of the present embodiment. The outer peripheral surface of the second core segment 112 is a smooth structure (as shown in fig. 5-6). The flow channel is formed between the concave portion 114 of the first core sheet 111 and the outer periphery of the second core sheet 112 and the inner wall of the housing 20. Specifically, the structures of the convex portion 113 and the concave portion 114 at the outer periphery of the first core segment 111 of the present embodiment can be freely designed according to actual needs. For example, the convex portion 113 in the present embodiment has a cubic shape. In other embodiments, the structure of the protrusion 113 may be a trapezoidal or other three-dimensional structure. The projection 113 may be formed in a flat shape only at the outermost portion. The outermost portions of the protrusions 113 of the first core stamped pieces 111 are in contact with the inner wall of the housing 20. The structural design of the periphery of the first iron core punching sheet 111 in this embodiment can greatly improve the heat exchange area, thereby improving the heat exchange effect.
In addition, the structure of the outer periphery of the second core stamped piece 112 of the present embodiment may be other than a smooth structure, and it is only necessary that the structural height at the outer periphery of the second core stamped piece 112 does not exceed the height of the convex portion 113 of the first core stamped piece 111, and a communicating flow channel can be formed between the second core stamped piece 112 and the concave portion 114 and the housing 20. When the outer periphery of the second core segment 112 is designed to have another structure, it is necessary to have a structure different from that of the first core segment 111. The periphery of the second core sheet 112 is designed to be of other structures, and compared with the other structures, the structure of the second core sheet is smooth, so that the heat exchange area can be increased, and further the heat exchange efficiency of the motor 100 is improved.
As other embodiments, the thickness of the first core stamped piece 111 and the thickness of the second core stamped piece 112 may be freely designed according to actual needs.
As another embodiment, in the present embodiment, when the first core segment 111 and the second core segment 112 are stacked at intervals, the outer circumferential surface of the second core segment 112 and the recess 114 are on the same plane. That is, the concave portion 114 of the first core sheet 111 and the periphery of the second core sheet 112 are in the same plane, so that the cooling liquid can smoothly flow between the first core sheet 111 and the second core sheet 112 in series, thereby improving the cooling efficiency.
As a specific embodiment of the present invention, a first protrusion 115 is further disposed at the concave portion 114 on the outer circumferential surface of the first core stamped sheet 111, and the first protrusion 115 extends along the axial direction of the first core stamped sheet 111. A second protrusion 116 is disposed on the outer peripheral surface of the second core sheet 112, and the second protrusion 116 extends along the axial direction of the second core sheet 112. When the first core punching sheet 111 and the second core punching sheet 112 are stacked at intervals, the first protrusion 115 and the second protrusion 116 are arranged in a matching manner. In this embodiment, the first protrusion 115 and the second protrusion 116 are designed to be accurately positioned when the first core lamination 111 and the second core lamination 112 are stacked.
Fig. 8-11 are schematic block diagrams of a motor and its components according to another embodiment of the present invention. As another specific embodiment of the present invention, the motor 100 of the present embodiment may include a stator core 10 and a housing 20, and the stator core 10 is formed by stacking a plurality of core segments 11. The outer periphery of the core sheet 11 in this embodiment is provided with a plurality of convex portions 101 and a plurality of concave portions 102, and the housing 20 is wrapped around the outer periphery of the stator core 10 and attached to the convex portions 101 of the stator core 10 to form a flow channel. The circumferential size of the convex portion 101 is smaller than the circumferential size of the concave portion 102, and when the iron core punching sheets 11 are stacked in a staggered manner, the convex portions 101 and the concave portions 102 of two adjacent iron core punching sheets 11 are arranged in a staggered manner, so that liquid can flow in the plurality of iron core punching sheets 11 in a serial manner.
In the present embodiment, the plurality of core sheets 11 have the same structure, but because the size of the convex portion 101 is smaller than that of the concave portion 102, when different core sheets 11 are attached to each other in a staggered manner and the convex portion 101 and the concave portion 102 are arranged in a staggered manner, the flow channel mainly consists of the concave portion 102 and the housing 20, and the convex portion 101 penetrates through the flow channel, so that the liquids can be mutually serially connected, and the cooling effect of the stator core 10 is improved.
Specifically, the core segment 11 in this embodiment may have the same structure as the first core segment 111 in the foregoing embodiment. Of course, the shape of the material can be designed into different shapes according to the requirement.
As one example, the structure of the convex portion 101 of the present embodiment may be cubic. In other embodiments, the structure of the protrusion 101 may be a trapezoidal or other three-dimensional structure. The projection 101 only needs to have a flat surface at the outermost portion. The outermost parts of the convex parts 101 of the core stamped steel 11 are all contacted with the inner wall of the shell 20. Because all the core segments 11 in this embodiment all include the convex portion 101 structure, and this convex portion 101 structure all contacts with casing 20 each other, therefore core segments 11 can receive the power all around casing 20 to prevent that core segments 11 from warping.
In the present embodiment, a protrusion 103 is disposed at the core sheet 11. The protrusion 103 extends along the axial direction of the core segment 11. When the plurality of core segments 11 are stacked to form the stator core 10, the protrusions 103 at the plurality of core segments 11 are connected to each other to form a line.
In this embodiment, when two adjacent core laminations 11 are arranged in a staggered manner, the convex portion 101 of one core lamination 11 is preferably arranged at the side of the middle position of the concave portion 102 of the other core lamination 11, and the formed flow channel is relatively regular.
The thickness of the core sheet 11, the number and size of the convex portions 101 and the concave portions 102 in this embodiment can be designed according to actual needs. Preferably, the greater the number of the convex portions 101 and the concave portions 102, the greater the number of the flow passages, the better the cooling effect.
As a specific embodiment of the present invention, the inner circles of the core segments 11 are all provided with winding slots 13, and a plurality of windings are disposed in the winding slots 13, so that the design of the protrusion 103 can align the winding slots 13 of different core segments 11 when they are stacked.
Fig. 12 is a schematic structural view of a housing according to an embodiment of the present invention. The two different stator cores 10 may have the same housing 20. Specifically, the housing 20 in the present embodiment includes a body 21, the body 21 is cylindrical, and a step 22 having a smaller size than other portions is provided at one end of the cylindrical shape. When the stator core 10 is disposed in the housing 20, the outer periphery of the stator core 10 is attached to the inner wall of the housing 20, and one end thereof abuts against the step 22.
As an embodiment of the present invention, the housing 20 further includes a liquid inflow channel 23 and a liquid outflow channel 24, the liquid inflow channel 23 and the liquid outflow channel 24 are communicated with the flow channels when the housing 20 and the stator core 10 are fixedly disposed, and the liquid flows in from the liquid inflow channel 23, passes through the flow channels, and then flows out from the liquid outflow channel 24.
More specifically, the liquid inflow channel 23 and the liquid outflow channel 24 are provided outside the housing 20, and the wall of the housing 20 as a part of the liquid inflow channel 23 and the liquid outflow channel 24 is provided with a through hole 25 at the housing 20 where the liquid inflow channel 23 and the liquid outflow channel 24 are located. In the present embodiment, the through-hole 25 of the liquid inflow channel 23 is plural, and the plural through-holes 25 may be arranged side by side. Similarly, the number of the through holes 25 at the liquid outflow passage 24 is also plural, and the plural through holes 25 may be arranged side by side.
Specifically, the cross section of the liquid inflow channel 23 and the liquid outflow channel 24 of the present embodiment may be any shape, and for example, may be semicircular, rectangular, or the like.
Specifically, the shape of the through hole 25 in the present embodiment may be any shape, and for example, may be a circle, a square, a diamond, or the like. The coolant entering the liquid inflow channel 23 first enters the flow channel through the through hole 25 at the liquid inflow channel 23, and then flows through the liquid outflow channel 24 through the through hole 25 at the liquid outflow channel 24 and then flows out.
More specifically, the liquid inflow channel 23 and the liquid outflow channel 24 extend in the axial direction of the stator core 10, and the liquid inflow channel 23 and the liquid outflow channel 24 are respectively located at opposite positions of the outer periphery of the stator core 10. This location design may increase the heat dissipation capability of the motor 100.
Fig. 13 is a schematic structural view of a slinger according to an embodiment of the present invention. As a specific embodiment of the present invention, the motor 100 of the present embodiment may further include a slinger 30, the slinger 30 is disposed inside the housing 20 at an opposite end of the stator core 10 abutting against the step 22, and the step 22, the recess 102, the inner wall of the housing 20 and the slinger 30 together form a sealed flow passage.
As a specific example of the present invention, the present embodiment also provides a vehicle that may include the foregoing motor 100.
Thus, it should be appreciated by those skilled in the art that while a number of exemplary embodiments of the utility model have been illustrated and described in detail herein, many other variations or modifications consistent with the principles of the utility model may be directly determined or derived from the disclosure of the present invention without departing from the spirit and scope of the utility model. Accordingly, the scope of the utility model should be understood and interpreted to cover all such other variations or modifications.