CN215725241U - Steam-water separation device for steam condensation pipeline - Google Patents
Steam-water separation device for steam condensation pipeline Download PDFInfo
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- CN215725241U CN215725241U CN202023214691.5U CN202023214691U CN215725241U CN 215725241 U CN215725241 U CN 215725241U CN 202023214691 U CN202023214691 U CN 202023214691U CN 215725241 U CN215725241 U CN 215725241U
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Abstract
The utility model discloses a steam-water separation device for a steam condensate pipeline, which comprises a main body, a steam-water mixture inlet, a hot water outlet and a steam outlet, wherein the steam-water mixture inlet is communicated with the steam outlet; a backflow plate is horizontally arranged in the main body, a plurality of through holes are formed in the backflow plate, and the backflow plate and the main body form a cavity; the height of the backflow plate is higher than that of any one of the steam-water mixture inlet and the hot water outlet. The steam-water separator has the advantages of simple structure, small floor area, no need of changing the height of the original steam condensate pipeline, small modification on the original pipeline, no need of power consumption and wide application.
Description
Technical Field
The utility model relates to the technical field of steam-water separation, in particular to a steam-water separation device arranged on a steam condensate pipeline, which is particularly suitable for steam-water separation of secondary steam and hot water generated after pressure release of steam condensate in the steam condensate pipeline.
Background
At present, a sludge dryer used in the sludge treatment industry mostly adopts water vapor as an indirect heating medium of sludge. During drying, steam and mud indirect heat exchange, heat transfer in the steam for mud for the temperature reduction of steam becomes steam condensate, and steam condensate is discharged and is gathered to the ordinary pressure water tank through the trap on the mud desiccator condensate pipe way. However, in the steam condensate pipeline from the steam trap to the normal-pressure water tank, secondary flash evaporation is generated after steam condensate passes through the steam trap, so that a mixture of secondary steam and hot water is released, and the operation of a water pump in a subsequent working section is influenced without separation, thereby causing cavitation erosion of the water pump.
In order to ensure the normal operation of subsequent process equipment, a vertically arranged steam-water separation device is arranged in the section of pipeline to separate the mixture of secondary steam and hot water. When the vertically arranged steam-water separation device works, a mixture of secondary steam and hot water enters from the top of the steam-water separation device, the separated hot water is discharged from the bottom, and the steam is discharged from the top. The device utilizes that water is bigger than steam density, and under the action of gravity, hot water sinks in the bottom of device, and steam floats on the top of device to realize the separation of secondary steam and hot water.
However, the pipeline arrangement of the steam-water separation device is complex, so that the occupied area is large generally; in addition, the conventional steam-water separation device is provided with a steam-water mixture (a mixture of secondary steam and hot water) introduced from the top, and since the steam-water mixture inlet is communicated with the upstream dryer steam condensate outlet, if the steam-water mixture can flow to the steam-water separation device, the height of the dryer steam condensate drain valve outlet needs to be higher than that of the steam-water mixture inlet and at least needs to be consistent with that of the steam-water mixture inlet, so that the foundation of the dryer needs to be raised. If the base of the dryer is not lifted, the water pump needs to be added, and the increase of the water pump steam-water mixture can cause serious cavitation of the water pump.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical defects in the prior art, and provides a steam-water separation device for a steam condensation water pipeline with small floor area, which is arranged on a pipeline between a drain valve of the sludge dryer condensation water pipeline and a normal pressure water tank and comprises the following components:
a container type main body (4) with the height of H in the vertical direction,
a steam-water mixture inlet (1) which is arranged at one side of the bottom of the main body and is connected with the upstream of the steam condensate pipeline,
a hot water outlet (2) which is arranged at the other side of the bottom of the main body and is connected with the downstream of the steam condensate pipeline,
a steam outlet (3) arranged at the top of the main body and communicated with the atmosphere or other equipment using steam;
a backflow plate (5) is horizontally arranged in the main body, a plurality of through holes are formed in the backflow plate, and a chamber (6) containing steel wire fibers is formed by the backflow plate and the inner wall of the upper part of the main body in a surrounding mode;
the height of the backflow plate is higher than that of any one of the steam-water mixture inlet and the hot water outlet.
The bottom surface of the main body is flush with the bottom surface of the steam condensation pipeline, and the height H of the main body in the vertical direction is higher than the pipe diameter D of the steam condensation pipeline.
The H is 4-5 times of D.
The height h of the backflow plate from the bottom surface of the main body is not less than the pipe diameter D of the steam condensate pipeline, namely h is not less than D.
The height of the hot water outlet (2) in the vertical direction is lower than that of the steam-water mixture inlet (1).
The position of the backflow plate (5) in the vertical direction is higher than the steam-water mixture inlet (1).
The steam-water mixture inlet and the hot water outlet are arranged on a horizontal line where the steam condensation water pipeline is located, namely, no height difference exists between the steam-water mixture inlet and the hot water outlet and the steam condensation water pipeline in the vertical direction.
And a plurality of stainless steel wire balls are filled in the cavity (6), and the diameter of each stainless steel wire ball is larger than the aperture of the through hole in the backflow plate.
The hot water outlet is opposite to the steam-water mixture inlet.
The main body is a cylinder or a cuboid.
The steam-water mixture inlet of the steam-water separation device for the steam-water condensation pipeline is arranged at the bottom of the device, the height of a steam-water condensation outlet of the dryer connected with the steam-water mixture inlet is not required, namely, the foundation of the dryer does not need to be lifted, the civil engineering investment is saved, and the device provided by the utility model is only required to be added on the steam-water condensation pipeline. The steam-water separator only needs to be additionally arranged on the steam condensation pipeline, has simple structure, occupies smaller area compared with a vertically arranged steam-water separator, does not need to change the height of the original steam condensation pipeline, has small modification on the original pipeline, and does not need a motor and fuel assistance (i.e. no power consumption).
Drawings
FIG. 1 is a front view of a steam-water separator for a steam condensate line according to the present invention;
FIG. 2 is a left side view of the structure of the steam-water separation device for the steam condensate pipeline of the present invention;
in the figure: 1: a steam-water mixture inlet; 2: a hot water outlet; 3: a steam outlet; 4: a main body; 5: a backflow plate; 6: a chamber.
Detailed Description
The present invention will be described more specifically and further illustrated with reference to specific examples, which are by no means intended to limit the scope of the present invention.
The steam-water separation device for the steam condensation water pipeline provided by the utility model has the structure as shown in fig. 1 and 2, and is a horizontally arranged pipeline from a drain valve on the steam condensation water pipeline, namely a sludge dryer condensation water pipeline, to a normal pressure water tank. The steam-water separation device comprises a main body 4, wherein a steam-water mixture inlet 1 is formed in one side of the bottom of the main body 4, and a hot water outlet 2 is formed in the other side of the bottom of the main body 4, namely the hot water outlet 2 is arranged opposite to the steam-water mixture inlet 1; the steam-water mixture inlet 1 is connected with the upstream of the steam condensate pipeline (namely, connected with the side of a drain valve), and the hot water outlet is connected with the downstream of the steam condensate pipeline (namely, connected with the side of a normal-pressure water tank); the steam-water mixture inlet 1, the hot water outlet 2 and the steam condensate pipeline are arranged on the same horizontal line, and no height difference exists in the vertical direction; or the steam-water mixture inlet 1 and the steam condensate pipeline have the same height, but the hot water outlet 2 is slightly lower than the steam-water mixture inlet 1. The top of the main body 4 is provided with a steam outlet 3, and the steam outlet 3 is directly communicated with the atmosphere or connected with other equipment which can utilize the steam.
The body 4 is generally cylindrical or rectangular in shape (including the height and cross-sectional size of the particular shape) selected according to the actual operating space. The bottom surface of the main body 4 is flush with the bottom surface of the steam condensation pipeline, the height H in the vertical direction is higher than the pipe diameter D of the steam condensation pipeline, and generally H is (4-5) D. A backflow plate 5 is horizontally arranged in the main body 4, a plurality of through holes are formed in the backflow plate 5, and the height h between the backflow plate 5 and the bottom surface of the main body 4 is larger than D. The periphery of the backflow plate 5 is connected with the inner wall of the main body 4, so that the backflow plate 5 and the middle upper part of the main body 4 enclose a relatively closed chamber 6, and the chamber 6 takes the backflow plate 5 as the bottom and the main body 4 as the top and the side wall. A plurality of stainless steel wire balls are contained in the chamber 6 and used for preventing fine water particles in the steam-water mixture from rising; the filling density degree of the stainless steel wire balls can be adjusted according to the actual steam-water separation amount, for example, when the quantity of the steam-water mixture to be separated is large, the stainless steel wire balls need to be filled tightly, and when the quantity of the steam-water mixture to be separated is small, the stainless steel wire balls can be filled sparsely.
The working principle of the steam-water separation device for the steam condensate pipeline is as follows: the steam condensate flows out of a drain valve of the condensate pipeline of the sludge dryer and enters a steam condensate pipeline leading to the normal-pressure water tank. The pressure in the steam condensation water pipeline is lower than that in the condensation water pipeline, so that the steam condensation water is converted into a steam-water mixture containing secondary steam and hot water. The steam-water separation device is arranged on the steam condensation pipeline, and a steam-water mixture is bound to pass through the steam-water separation device in the process of flowing to the normal-pressure water tank. After the steam-water mixture enters the main body 4 of the steam-water separation device of the utility model from the steam-water mixture inlet 1, most hot water is positioned at the bottom of the main body 4 and is discharged from the hot water outlet 2 due to the action of gravity; the steam and fine water particles float upwards and pass through the through holes on the return plate 5 into the chamber 6. The water particles are blocked by stainless steel wire balls in the chamber 6, the water particles are condensed and converged into water drops under the combined action of blocking and cooling, then flow back to the bottom of the main body 4 through the through holes on the flow returning plate 5, are discharged from the hot water outlet 2 and finally converge to the normal-pressure water tank; the steam continuously floats upwards and is discharged to the atmosphere or other equipment which can utilize the steam from the steam outlet 3, and the separation of the secondary steam and the hot water in the steam condensation pipeline is completed. Because the height of the backflow plate 5 is slightly higher than the upper edges of the steam-water mixture inlet 1 and the hot water outlet 2, only fine water particles and steam can enter the cavity 6, most of hot water cannot enter the cavity 6, which is equivalent to that the backflow plate 5 performs primary separation on the steam-water mixture, and stainless steel wire balls in the cavity 6 further separate the steam-water mixture, so that the separation effect is better.
Therefore, the steam-water separation device has the advantages of simple structure, small occupied area, no need of changing the height of the original steam condensate pipeline, no fuel, no power consumption of a motor, a water pump and the like, and the like.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the content of the present invention.
Claims (10)
1. The utility model provides a steam is steam separator for water pipe, establishes on the pipeline between drain valve to the ordinary pressure water tank of sludge drying machine water pipe way that congeals, its characterized in that includes:
a container type main body (4) with the height of H in the vertical direction,
a steam-water mixture inlet (1) which is arranged at one side of the bottom of the main body and is connected with the upstream of the steam condensate pipeline,
a hot water outlet (2) which is arranged at the other side of the bottom of the main body and is connected with the downstream of the steam condensate pipeline,
a steam outlet (3) arranged at the top of the main body and communicated with the atmosphere or other equipment using steam;
a backflow plate (5) is horizontally arranged in the main body, a plurality of through holes are formed in the backflow plate, and a chamber (6) containing steel wire fibers is formed by the backflow plate and the inner wall of the upper part of the main body in a surrounding mode;
the height of the backflow plate is higher than that of any one of the steam-water mixture inlet and the hot water outlet.
2. A water separator for a steam condensate line according to claim 1, wherein the bottom surface of the body is flush with the bottom surface of the steam condensate line, and the height H of the body in the vertical direction is greater than the diameter D of the steam condensate line.
3. A steam-water separator for a steam condensate line according to claim 2, wherein H is 4-5 times D.
4. The steam-water separation device for the steam condensate pipeline of claim 3, wherein the height h of the backflow plate from the bottom surface of the main body is not less than the pipe diameter D of the steam condensate pipeline, namely h is not less than D.
5. A steam-water separation device for a steam condensate line according to any one of claims 1 to 4, characterized in that the height of the hot water outlet (2) in the vertical direction is lower than the height of the steam-water mixture inlet (1).
6. Steam-water separation device for a steam condensate pipeline according to claim 5, characterized in that the position of the flow returning plate (5) in the vertical direction is higher than the steam-water mixture inlet (1).
7. A steam-water separation device for a steam condensate line according to any one of claims 1 to 4, wherein the steam-water mixture inlet and the hot water outlet are arranged on a horizontal line on which the steam condensate line is located, i.e. there is no height difference between the steam-water mixture inlet and the hot water outlet and the steam condensate line in a vertical direction.
8. The steam-water separator for the steam condensate pipeline according to claim 7, wherein the chamber (6) is filled with a plurality of stainless steel wire balls, and the diameter of the stainless steel wire balls is larger than the aperture of the through hole on the reflux plate.
9. A water separator according to claim 8 wherein the hot water outlet is located opposite the water-steam mixture inlet.
10. A steam-water separator for a steam condensate pipeline according to claim 9, wherein the body is cylindrical or rectangular.
Priority Applications (1)
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CN202023214691.5U CN215725241U (en) | 2020-12-28 | 2020-12-28 | Steam-water separation device for steam condensation pipeline |
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CN202023214691.5U CN215725241U (en) | 2020-12-28 | 2020-12-28 | Steam-water separation device for steam condensation pipeline |
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CN215725241U true CN215725241U (en) | 2022-02-01 |
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CN202023214691.5U Active CN215725241U (en) | 2020-12-28 | 2020-12-28 | Steam-water separation device for steam condensation pipeline |
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2020
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