CN215712896U

CN215712896U - Same-layer series connection ultrasonic wine aging device

Info

Publication number: CN215712896U
Application number: CN202122399882.1U
Authority: CN
Inventors: 姚星原
Original assignee: Shenzhen Codyson Electrical Co ltd
Current assignee: Shenzhen Codyson Electrical Co ltd
Priority date: 2021-09-30
Filing date: 2021-09-30
Publication date: 2022-02-01
Anticipated expiration: 2031-09-30

Abstract

The utility model provides an ultrasonic wine aging device connected in series at the same layer, which comprises a main control system and at least one aging cabinet, wherein the aging cabinet comprises at least one aging layer, each aging layer is provided with more than 2 stainless steel aging cylinders and ultrasonic aging devices matched with the stainless steel aging cylinders; the stainless steel aging cylinders are provided with two wine inlet and outlet holes, and the wine inlet and outlet holes of the adjacent stainless steel aging cylinders on the same aging layer are connected through a stainless steel pipeline to realize serial conduction of the stainless steel aging cylinders on the same layer, and the vacant wine inlet and outlet holes of the stainless steel aging cylinders on the head part are connected with a sub wine valve and then are connected with a public wine pipeline; the vacant wine inlet and outlet holes of the stainless steel aging barrel at the tail part are connected with an auxiliary gas circuit system. The system design is simplified, the cost is reduced and the working efficiency of wine aging is improved by improving the simplified system and reducing the use amount of various control valves and sensors.

Description

Same-layer series connection ultrasonic wine aging device

Technical Field

The utility model relates to the field of ultrasonic application, in particular to an ultrasonic wine aging device with the same layers connected in series.

Background

With the discovery that ultrasonic waves have important help in the aging of wine products, the application field of wine aging is gradually expanded. The small ultrasonic wine aging device is generally only suitable for a small amount of personal wine aging requirements, and for wine production enterprises, a large amount of batch wine aging requirements are needed. Therefore, a small ultrasonic wine aging apparatus cannot necessarily satisfy such a demand.

The existing application and industrial large-scale aging mode generally adopts an ultrasonic direct contact aging mode, namely, a generator is directly inserted into a large wine container to perform ultrasonic aging on wine in the wine container, and because the wine volume is large, a high-power generator or a plurality of generators connected in series are needed, so that the following problems can be caused: 1) aging under a non-sealed state, and volatilizing alcohol and other components in the aging process, so that the quality of the wine is greatly influenced; 2) the aging degree is not uniform, especially the aging degree of the wine at the position close to the ultrasonic generator is far higher than that of the wine at the position far away from the ultrasonic generator, and the problems that part of the wine is excessively aged, part of the wine is not aged to the required degree and the like can be caused. For the above reasons, ultrasonic aging of wine has not been applied in large scale in wine manufacturing enterprises. In recent years there have also been new wine aging systems designed to address the need for industrial large scale aging. In order to ensure the quality, the equipment is designed to be very responsible, the pipelines of each wine path are complex, the control and execution parts on each wine path are very many, and the number of controllable wine aging cabinets of each master control cabinet is limited. Therefore, the problems of complex system, difficult maintenance and high cost are caused. Meanwhile, in the conventional wine aging system, due to the existence of each wine pipeline and the defects of the conventional control mode, the time for replacing fresh wine is more after one-time wine aging is finished, and a large amount of aged wine still exists on a stainless steel wine aging tank and the wine pipeline, so that the waste of efficiency is brought, and the problem of repeated excessive aging of part of wine also exists.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects, the utility model aims to improve the production efficiency of ultrasonic wine aging and simplify the design of an aging device.

In order to solve the problems, the utility model provides an ultrasonic wine aging device connected in series at the same layer, which comprises a main control system and at least one aging cabinet, wherein the aging cabinet comprises at least one aging layer, and each aging layer is provided with more than 2 stainless steel aging cylinders and ultrasonic aging devices matched with the stainless steel aging cylinders; the stainless steel aging cylinders are provided with two wine inlet and outlet holes, and the wine inlet and outlet holes of the adjacent stainless steel aging cylinders on the same aging layer are connected through a stainless steel pipeline to realize serial conduction of the stainless steel aging cylinders on the same layer, and the vacant wine inlet and outlet holes of the stainless steel aging cylinders on the head part are connected with a sub wine valve and then are connected with a public wine pipeline; the vacant wine inlet and outlet holes of the stainless steel aging barrel at the tail part are connected with an auxiliary gas circuit system.

The ultrasonic wine aging device connected in series with the same layer is characterized in that a low liquid level sensor is arranged on the same aging layer only at the position, close to the bottom, of the stainless steel aging cylinder positioned at the head, and a high liquid level sensor is arranged on the same aging layer only at the position, close to the top, of the stainless steel aging cylinder positioned at the tail.

The ultrasonic wine aging device is characterized in that the public wine pipeline is connected with a wine control valve and a wine inlet pump in one way and then is connected with a fresh wine storage tank; the public wine pipeline is connected with a wine outlet control valve and a wine outlet pump in one path and then is connected with a wine storage tank for old wine.

The ultrasonic wine aging device is characterized in that each aging cabinet comprises 3 aging layers, each aging layer is provided with 3 stainless steel aging cylinders, the stainless steel aging cylinders of each layer are separately connected in series and conducted, the vacant wine inlet and outlet holes of each stainless steel aging cylinder at the head part are respectively connected with a sub-wine valve and then connected with a common wine pipeline, and the vacant wine inlet and outlet holes of each stainless steel aging cylinder at the tail part are respectively connected with a sub-air valve and then connected with an auxiliary gas circuit system.

The ultrasonic wine aging device connected in series with the same layer is characterized in that the inner diameter of a pipeline, connected with a public wine pipeline pipe, of each stainless steel aging cylinder vacant wine inlet and outlet hole positioned at the head part is smaller than the inner diameter of the pipeline of the public wine pipeline pipe.

The ultrasonic wine aging device connected with the same layer in series is characterized by comprising 2 aging cabinets, wherein the two aging cabinets have the same structure and share one wine inlet pump and one wine outlet pump, and the ultrasonic wine aging device specifically comprises: the fresh wine storage tank is connected with a wine inlet pump through a wine path pipeline, and then is divided into two paths which are respectively connected with a wine inlet control valve and then are respectively connected with the common wine path pipelines of the two aging cabinets; the old wine storage tank is connected with a wine outlet pump through a wine pipeline, and then is divided into two paths which are respectively connected with a wine outlet control valve and then are respectively connected with the common wine pipeline pipes of the two aging cabinets.

The ultrasonic wine aging device connected with the same layer in series is characterized in that the two aging cabinets share an auxiliary gas circuit system.

The ultrasonic wine aging device connected in series with the same layer is characterized in that the auxiliary gas circuit system performs air extraction from the wine pipeline system when the wine pipeline system enters a wine advancing process, so that negative pressure is generated in the wine pipeline system, and the wine advancing speed is accelerated; and when the wine outlet process is carried out by the wine pipeline system, the auxiliary gas circuit system reversely presses filtered high-pressure air into the wine pipeline system to accelerate the wine outlet speed.

The utility model provides an ultrasonic wine aging device connected in series at the same layer, which can greatly reduce the use amount of various control valves and sensors by improving the connection mode of a stainless steel aging cylinder, integrally achieve the purposes of simplifying the system design, reducing the cost and improving the wine aging work efficiency, and is particularly suitable for mass production of wine processing factories.

Drawings

FIG. 1 is a schematic illustration of an upper wine path connection;

FIG. 2 is a schematic view of a one-to-two wine road connection;

FIG. 3 is a schematic diagram of the layout and connection of the pipeline of the one-to-two wine line;

FIG. 4 is a connection diagram of an auxiliary air path system;

FIG. 5 is a schematic illustration of a waterway connection;

FIG. 6 is a schematic diagram of the layout and connection of the water lines.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The following description is made by fully describing a specific example of a high-efficiency ultrasonic wine aging system using ultrasonic wine aging apparatuses connected in series at the same layer.

The high-efficiency ultrasonic wine aging system comprises at least one wine aging unit, wherein each wine aging unit comprises a main control system cabinet, at least one aging cabinet, a wine pipeline system, a water pipeline system and an auxiliary gas circuit system. The aging cabinet is generally provided with more than 2 aging layers, and each layer is provided with more than 2 stainless wine aging cylinders and ultrasonic aging devices matched with the stainless wine aging cylinders. The stainless steel wine aging cylinder is connected with an external fresh wine storage tank and an external old wine storage tank through a wine pipeline system and is controlled by the main control system; the stainless steel wine aging cylinder is also connected with an auxiliary gas circuit system, and the main control system controls the auxiliary gas circuit system to accelerate wine feeding and discharging and reduce the amount of aged wine in a wine circuit pipeline as much as possible. All ultrasonic drive boards are all set up on the master control system cabinet. All wine pipeline systems, water pipeline systems and auxiliary gas circuit systems are controlled by the main control system cabinet.

The ultrasonic ageing device adopts an indirect mode to realize the ageing of the wine in the stainless steel cylinder, each ultrasonic ageing device is independently provided with a stainless steel groove, each stainless steel groove is provided with a bracket, the brackets are hung on the stainless steel grooves, water with certain liquid level is added in the stainless steel grooves, the bottom of each stainless steel groove is provided with an ultrasonic generator, the ultrasonic generator is driven by the ultrasonic drive plate to generate ultrasonic waves, the ultrasonic waves are transmitted into a water body in the stainless steel groove through the stainless steel groove, the ultrasonic waves are transmitted into the stainless steel aging cylinder through the water body, the wine in the stainless steel aging cylinder is subjected to ultrasonic aging, instead of directly placing a generator in the wine body to be subjected to ultrasonic aging, but through indirect ageing of water, in order to make the ultrasonic wave wholly even, consequently every stainless steel tank bottom has set up 3 ultrasonic generator of independent drive for ultrasonic wave intensity is more even.

FIG. 1 is a schematic illustration of an upper wine path connection; for ease of description, the stainless steel aging cylinder is described in conjunction with the wine line piping system. For convenience of description, the first aging cabinet and the second aging cabinet are provided with 3 aging layers, namely an upper layer, a middle layer and a lower layer, and each aging layer is provided with 3 stainless steel wine aging cylinders, and the first aging cabinet and the second aging cabinet have the same wine path, gas path and water path structures. Taking the first aging cabinet as an example for illustration, the connection mode of the existing system is that 3 stainless steel wine aging cylinders on the same layer are respectively connected with a public wine pipeline, namely, connected in parallel, each stainless steel wine aging cylinder must be respectively provided with an air outlet pipe, namely, each layer has 6 valves to be controlled, and each stainless steel aging cylinder must be respectively provided with 2 sensors of a low liquid level and a high liquid level for detecting the liquid level of wine in the stainless steel aging cylinder, and 6 sensors are totally needed. In order to simplify the design, 2 wine inlet and outlet holes are arranged on the top of each stainless steel wine aging cylinder, and the upper layer is taken as an example: connecting 3 stainless steel wine aging cylinders on the upper layer in series through stainless steel pipelines, and connecting the vacant wine inlet and outlet holes of the stainless steel aging cylinders at the head part with a sub wine valve and then connecting the wine inlet and outlet holes with a public wine pipeline; the empty wine inlet and outlet holes of the stainless steel aging barrel at the tail part are connected with an auxiliary gas circuit system, and a sub-gas valve is arranged between the wine inlet and outlet holes. A low liquid level sensor is arranged at the position, close to the bottom, of the stainless steel aging cylinder positioned at the head, and a high liquid level sensor is arranged at the position, close to the top, of the stainless steel aging cylinder positioned at the tail. Compared with the parallel connection mode, the number of required control valves and required sensors is obviously greatly reduced, the number of required control valves and required sensors of the same layer is not changed due to the change of the number of the stainless steel wine aging cylinders connected in series, and therefore, the more the number of the stainless steel wine aging cylinders connected in series actually is, the more the number of the required control valves and the required sensors is reduced. The public wine pipeline is connected with a wine inlet control valve and a wine inlet pump in one path and then is connected with a new wine storage tank; the public wine pipeline is connected with a wine outlet control valve and a wine outlet pump in one path and then is connected with a wine storage tank for old wine. The upper layer of the wine path is used for explaining a specific connection relationship, the middle layer, the lower layer and the upper layer are of the same connection structure, the upper layer specifically comprises three stainless steel wine aging cylinders T01, T02 and T03, wherein the stainless steel wine aging cylinder T03 positioned at the head is close to the side of a public wine pipe DT01, the public wine pipe DT01 is connected with a wine inlet and outlet hole of a stainless steel wine aging cylinder T03 after being connected with a wine valve JF101, the other wine inlet and outlet hole is connected with a wine inlet and outlet hole of the stainless steel wine aging cylinder T02 through a pipeline, the other wine inlet and outlet hole of the stainless steel wine aging cylinder T02 is connected with a wine inlet and outlet hole of a stainless steel wine aging cylinder T01 through a pipeline, and the other wine inlet and outlet hole of the stainless steel wine aging cylinder T01 is connected with a sub air valve QF201 and then is connected with a four-way D106 of an auxiliary gas path system. The cross-pass D106 may also be disposed on the aging layer side.

FIG. 2 is a schematic view of a one-to-two wine road connection; FIG. 3 is a schematic diagram of the layout and connection of the pipeline of the one-to-two wine line; in order to reduce the cost, the preferred implementation mode is implemented by adopting a one-to-two mode, and one master control system cabinet controls 2 aging cabinets; the aging cabinet adopts the same design. Each layer of the same aging cabinet is connected with a respective sub wine valve and then is connected with a common wine path pipe DT01, a high-power wine inlet pump B01 is arranged on a wine conveying pipe of a new wine storage tank, and a first sub total wine valve JF02 and a second sub total wine valve JF04 are arranged on each branch of the two branches and then are connected to the common wine path pipe DT 01. A wine conveying pipe of the old wine storage tank is connected with a high-power wine outlet pump B02 and then divided into two paths, one path is connected with a first wine outlet valve JF03 and then connected with a common wine pipeline pipe of a first aging cabinet, and the other path is connected with a second wine outlet valve JF05 and then connected with a common wine pipeline pipe DT01 of a second aging cabinet; each layer is respectively connected with a sub air valve QF201, a sub air valve QF202 and a sub air valve QF203 which are connected with a four-way valve D106. Namely 2 aging cabinets share one wine inlet pump, one wine outlet pump and one auxiliary gas circuit system. The aim of simplifying the system and reducing the cost is fulfilled.

FIG. 4 is a connection diagram of an auxiliary air path system; the auxiliary gas circuit system is added for two purposes, namely, the time required for aging the same batch of wine is actually reduced as a whole in order to accelerate wine feeding and discharge; the second purpose is to discharge the aged wine as much as possible and reduce the residual wine in the stainless steel wine aging cylinder and the wine pipeline. The auxiliary gas circuit system mainly comprises a medical oil-free gas pump, an oil-gas separator, a food-grade filter, a first negative pressure filter, a second negative pressure filter, a first electric ball valve, a second electric ball valve, a plurality of two-position two-way electromagnetic valves and a plurality of three-way valves. The actual operation requires an inlet passage and an outlet passage. The purpose of setting up of the route of giving vent to anger is when the system advances wine, start the wine pump of advancing, when advancing wine to the stainless steel ageing section of thick bamboo, need be through setting up the inside gas in the business turn over wine hole discharge wine way that the stainless steel ageing section of thick bamboo that is located the afterbody is connected with supplementary gas circuit system, in order to realize advancing wine speed, through starting medical oil-free air pump, take the initiative to extract the inside gas in the wine way, produce the negative pressure in the stainless steel ageing section of thick bamboo of making not adorning new wine, it flows into the stainless steel ageing section of thick bamboo to accelerate new wine. The purpose of the arrangement of the air inlet passage is that when the system discharges wine, the wine outlet pump is started to discharge wine outwards, and filtered high-pressure gas is pressed into the wine passage by starting the medical oil-free air pump to accelerate the discharge of the old wine from the stainless steel aging cylinder. The specific embodiments are connected as follows: the air outlet is connected with an oil-gas separator SY1, and is connected with a first two-position two-way electromagnetic valve F101 and then connected with a first tee D101, the first tee D101 is divided into two paths, one path is connected with a medical oil-free air pump WY101, and the other path is connected with a second two-position two-way electromagnetic valve F102; the second two-position two-way electromagnetic valve F102 is connected with a second tee joint D102, one path of the second tee joint D102 is connected with a fourth tee joint D104, and the other path is connected with a second negative pressure filter GL102 after being connected with a third two-position two-way electromagnetic valve F103; the air inlet is connected with a first negative pressure filter GL101 and then connected with a fourth two-position two-way electromagnetic valve F104 and then connected with a third tee joint D103, one way of the third tee joint D103 is connected with a medical oil-free air pump WY101, the other way of the third tee joint D103 is connected with a fifth two-position two-way electromagnetic valve F105 and then connected with a fourth tee joint D104, the fourth tee joint D104 is connected with a first electric ball valve QF101 and then connected with the inlet of a food grade filter SPGL101, the outlet of the food grade filter SPGL101 is connected with a second electric ball valve QF102, and the second electric ball valve QF102 is connected with a second negative pressure filter GL102 and then connected with a wine pipeline system. Taking an example that one main control system cabinet drives 2 aging cabinets, each aging cabinet is provided with 3 aging layers, a wine pipeline system side or an auxiliary gas circuit system is provided with a fifth tee joint D105, and a second electric ball valve is connected with a second negative pressure filter and then connected with the fifth tee joint D105. The other two ports of the fifth tee joint D105 are respectively connected with a manual on/off ball valve QF103/QF104, then connected with a four-way joint D106/D107, then respectively connected with respective sub-air valves and then connected with the vacant wine inlet and outlet holes of the stainless steel aging cylinders at the tail parts of the upper layer, the middle layer and the lower layer of the two aging cabinets.

Fig. 5 is a connection diagram of the waterway system, fig. 6 is a layout and connection diagram of waterway pipelines, in order to simplify the complexity of the waterway pipeline, firstly: the water supply is realized by fully utilizing the inherent water pressure of the external tap water, so that the requirement of a water pump is reduced; II, secondly: the stainless steel tanks on the same layer adopt a communication design, share a water discharge control valve and a water inlet control valve, and reduce the number of control valves; thirdly, the method comprises the following steps: the problem that the water temperature rises inevitably in the ultrasonic aging process is fully utilized, so that only part of warm water is replaced when water is replaced by cooling each time, and the water temperature in the stainless steel tank is ensured not to be lower than a preset threshold value. The concrete connection is that the water outlets of a plurality of stainless steel tanks on the same layer are communicated by adopting a communicating pipe, then are connected with a water discharge control valve and then are connected with a public water discharge pipe; the water inlets of the stainless steel grooves on the same layer are communicated by adopting a communicating pipe and then connected with a water inlet control valve, and then connected with a public water inlet pipe, and the public water inlet pipe is connected with an external tap water pipe. And a water filter is also arranged on the public water inlet pipe to ensure the input water quality. Or, the aging cabinet is provided with 3 aging layers, namely an upper layer, a middle layer and a lower layer, wherein each aging layer is provided with 3 stainless steel wine aging cylinders. 3 stainless steel grooves are arranged corresponding to each layer at the same height, 3 stainless steel grooves of the same layer are provided with a water inlet, the 3 water inlets are communicated through a communication pipeline and then connected with a water inlet valve, the water inlet valves SF01\ SF02\ SF03 are respectively connected to each layer, and whether new tap water is injected or not is controlled by controlling the water inlet valves of each layer. In order to ensure the quality of the injected water, a water filter SGL01 is generally arranged to filter the incoming tap water and then inject the filtered tap water. Meanwhile, a controllable or manual valve ZF01 can be arranged at the inlet of the tap water main, so that the integral control is facilitated. 3 stainless steel grooves on the same layer are all provided with a water outlet, and 3 water inlets are communicated through a communication pipeline and then connected with a water discharge valve SF04\ SF05\ SF06 to be connected with a public drain pipe.

For mass industrial applications, practical problems in industrial applications have to be considered. Low cost, high efficiency and high quality are necessarily sought after. In order to ensure that a better aging effect is obtained, the aging device basically maintains the existing design and is not designed in a subtraction mode. The great influence on the equipment cost is the number of various valves, the number of sensors, the number of PLC control host computers, main control computers, medical oil-free air pumps and the number of various pumps. As the improvement of the wine line pipeline system shows, the quantity of control valves and sensors is reduced in large batch, so that the quantity of control ports of the original PLC control host machine can only meet the control requirement of 3 stainless steel aging cylinders on each layer of 3 layers of one cabinet; after the improvement of the improved wine pipeline system, the number of control ports of the PLC control host controls the control requirements of 3 stainless steel aging cylinders on each layer of 3 layers of the two aging cabinets at the same time. Therefore, the system can be set as a main control system cabinet (a PLC control host) with two aging cabinets, and the cost can be reduced. The two aging cabinets are controlled by the PLC control host, the main consumed time of each batch of wine aging process is considered in three processes of wine inlet, wine aging and wine outlet, the wine path control and the auxiliary gas path system are only required to be controlled in the wine inlet and wine outlet links, particularly the auxiliary gas path system comprises high-cost components, the two aging cabinets share one set of auxiliary gas path system through time-sharing control and multiplexing of the auxiliary gas path system, and the purpose of further reducing the cost integrally is achieved.

The main work flow of the high-efficiency ultrasonic wine aging system is explained in detail as follows:

firstly, the method comprises the following steps: and (5) entering a wine process.

The wine inlet process can be selected to be layered, and the specific embodiment is as follows: when the system initially starts to work or old wine is discharged, and new wine needs to be introduced into the stainless steel aging cylinder, multilayer simultaneous work or single-layer serial work can be selected according to the load capacity of the externally-connected matched wine pipe. Generally, different aging cabinets require time-sharing work, because the load capacities of the auxiliary gas circuit system, the wine inlet pump and the wine outlet pump are limited, if all the load capacities are required to be carried out simultaneously, the requirement on the load capacity is higher, and the higher cost requirement is inevitably brought. In fact, according to the aging process, the wine inlet, wine outlet and wine aging processes of the aging cabinets can be staggered in time, and time-sharing multiplexing of equipment is guaranteed. The wine inlet process is specifically described by taking the wine inlet operation and the wine outlet operation of the first aging cabinet as an example, the wine can be fed layer by time selection and control, the wine can also be fed in multiple layers in the same aging cabinet, because of the limitation of the load capacity of each selected pump, the wine enters the wine inlet process and the wine outlet process in two aging cabinets in a time sharing way,

the specific example of time sharing work is as follows: in the running process of the system, the manual valves on the wine channels, the air channels and the water channel system are normally opened, and are normally closed when the system is stopped; controlling to close the fourth two-position two-way solenoid valve F104, the second two-position two-way solenoid valve F102, the second electric ball valve QF102 and the first electric ball valve QF 101; controlling to open a first two-position two-way electromagnetic valve F101, a fifth two-position two-way electromagnetic valve F105 and a third two-position two-way electromagnetic valve F103; opening sub-air valves QF201 (if the multiple layers work simultaneously, opening the sub-air valves of the multiple layers of the same aging cabinet); closing the first wine outlet valve JF03, and opening the sub-total wine valve JF02 and the sub-wine valve JF101 (if the multiple layers work simultaneously, the multi-layer sub-wine valves of the same aging cabinet are all opened); the method comprises the steps of simultaneously starting a medical oil-free air pump WY101 and a wine inlet pump B01, wherein the purpose of starting the medical oil-free air pump is to quickly pump out air in a wine path system through an auxiliary air path system and discharge the air after two-stage filtration through an oil-gas separator SY1 and a second negative pressure filter GL102, so that negative pressure is generated in a stainless steel wine aging cylinder to accelerate inflow of new wine, in the process, the same layer only needs to monitor a high liquid level sensor of the layer, when the liquid level of the new wine in the stainless steel wine aging cylinder transmitted by the high liquid level sensor reaches a preset height, the fact that all the new wine in the stainless steel wine aging cylinder of the layer is full is indicated, a sub wine valve and a sub air valve where the layer is located are immediately closed, and if the medical oil-free air pump WY101 and the wine outlet pump B01 are required to be simultaneously closed. If the multi-layer operation is carried out, opening a sub air valve and a sub wine valve of the next aging layer, monitoring a high liquid level sensor of the aging layer in the process, closing the sub wine valve and the sub air valve of the layer when the liquid level of the fresh wine in the stainless steel wine aging cylinder of the high liquid level sensor of the aging layer reaches the preset height, starting the lower layer wine inlet operation, and closing the medical oil-free air pump WY101 and closing the wine outlet pump B01 after the wine inlet of each layer is finished. The reason why only the high liquid level sensor of the layer needs to be monitored is that when wine enters, the wine flows into the stainless steel wine aging cylinder T02 after the stainless steel wine aging cylinder T03 is filled, the wine flows into the stainless steel wine aging cylinder T01 after the stainless steel wine aging cylinder T02 is filled, and the high liquid level sensor is arranged in the stainless steel wine aging cylinder T01, so that when the stainless steel wine aging cylinder T01 is detected to be filled, all the stainless steel wine aging cylinders of the layer should be filled.

According to the actual need, can control multilayer and advance wine, that is to say all layers of two aging cabinets advance wine at the same time, of course can also be an aging cabinet multilayer and advance wine, that is to say multilayer advance wine flow, the specific embodiment is as follows:

controlling to close the fourth two-position two-way solenoid valve F104, the second two-position two-way solenoid valve F102, the second electric ball valve QF102 and the first electric ball valve QF 101; controlling to open a first two-position two-way electromagnetic valve F101, a fifth two-position two-way electromagnetic valve F105 and a third two-position two-way electromagnetic valve F103; opening all sub air valves QF201, QF202, QF203, QF204, QF205 and QF206 of the first aging cabinet and the second aging cabinet; the first wine outlet valve JF03 and the second wine outlet valve JF05 are closed, the first sub total wine valve JF02 and the second sub total wine valve JF04 are opened, and the difference from the series lies in that all the sub wine valves JF101, JF102, JF103, JF201, JF202 and JF203 of the first aging cabinet and the second aging cabinet are opened at the same time; simultaneously starting a medical oil-free air pump WY101 and a wine inlet pump B01, wherein the medical oil-free air pump WY101 performs the operation of pumping out gas in the stainless steel wine aging cylinder, so that negative pressure is generated in the stainless steel wine aging cylinder; the wine inlet pump B01 performs the operation of pumping the fresh wine into the stainless steel wine aging cylinder; all high liquid level sensors are monitored in the process, when the liquid level of new wine in the stainless steel wine aging cylinder transmitted by the high liquid level sensors reaches the preset height, the sub-wine valve and the sub-air valve on the layer where the high liquid level sensors are located are immediately closed, and until all the sub-wine valves and the sub-air valves are closed, the medical oil-free air pump WY101, the wine inlet pump B01, the first sub-total wine valve JF02 and the second sub-total wine valve JF04 are immediately closed, so that the wine inlet flow of the two aging cabinets is completed.

II, secondly: and (5) aging process.

And starting an aging process after the completion of wine feeding is confirmed. The method specifically comprises the steps of controlling an ultrasonic drive plate located in a corresponding layer in a main control system cabinet to start working, driving an ultrasonic generator at the bottom of a stainless steel groove to generate ultrasonic waves, transmitting the ultrasonic waves to a water body in the stainless steel groove through the stainless steel groove, transmitting the ultrasonic waves into a stainless steel aging cylinder through the water body, and performing ultrasonic indirect aging on wine in the stainless steel aging cylinder. The user can choose to adopt an automatic aging process built in the system or choose a manual self-defined aging process for aging, and aging parameters can be flexibly adjusted according to the aged wine and the requirements of the user. Monitoring the temperature of water in the stainless steel tank in the aging process, starting drainage operation when the monitored temperature of the water reaches or exceeds a preset high-temperature threshold value, controlling to open a drainage valve corresponding to the layer, discharging partial warm water in the stainless steel tank, and setting a discharge proportion according to the ambient temperature and the temperature of tap water, wherein a more general embodiment is that the drainage valve is closed after the warm water of about 1/4-2/3 is discharged, preferably 1/2 or 1/3 is selected, a water inlet valve is opened to replenish cold water to the layer, and the temperature of the water in the stainless steel tank is neutralized and reduced; the temperature of the water in the stainless steel tank is controlled to work within a preset range by partially replacing warm water. The purpose of not all replacements is to maintain the temperature of the water in the stainless steel tank not below a preset range, since the water temperature is too low, which actually reduces the aging effect. When the wine in the stainless steel wine aging cylinder is aged, the wine changing process is started, namely, the wine outlet process is firstly carried out, the wine inlet process is carried out after the wine outlet process is finished, and the aging process is carried out after the wine inlet process is finished, and the process is repeated.

Thirdly, the method comprises the following steps: the wine discharging process comprises the following steps:

a layered wine outlet process can be selected, and the specific embodiment is as follows: the fourth two-position two-way electromagnetic valve F104, the second two-position two-way electromagnetic valve F102, the second electric ball valve QF102 and the first electric ball valve QF101 need to be controlled to be opened; controlling to close the first two-position two-way electromagnetic valve F101, the third two-position two-way electromagnetic valve F103 and the fifth two-position two-way electromagnetic valve F105; opening sub-air valves QF201, if the multiple layers work simultaneously, opening the sub-air valves of the multiple layers of the same aging cabinet; closing the sub-total wine valve JF02, and opening the first wine outlet valve JF03 and the sub-wine valve JF101 to open the multi-layer sub-wine valves of the same aging cabinet if the multiple layers work simultaneously); start medical oilless air pump WY101 simultaneously and start wine pump B02, the purpose that starts medical oilless air pump is in order to inhale outside gas through supplementary gas circuit system to get into medical oilless air pump WY101 filtration back through first negative pressure filter GL101 pressurization and then pass through the filtration of one-level food grade filter SPGL101, the clean high-pressure gas after the multistage filtration is impressed wine way system, the help is sent into old wine through a wine valve and is deposited in the wine jar with the wine that has accomplished the ageing in the wine way system. Meanwhile, only the low liquid level sensor on the layer needs to be monitored, when the liquid level of the new wine in the stainless steel wine aging cylinder transmitted by the low liquid level sensor reaches the preset low level, it is indicated that all the old wine in the stainless steel wine aging cylinder on the layer is basically discharged, after T seconds need to be delayed, the wine sub-valve and the air sub-valve on the layer are closed, and T is 5-20. Starting wine discharging operation of the next layer, starting a wine discharging valve and a sub air valve of the layer, monitoring a low liquid level sensor of the layer, delaying for T seconds when monitoring that the liquid level of new wine in the stainless steel wine aging cylinder transmitted by the low liquid level sensor reaches a preset low level, and then closing the wine discharging valve and the sub air valve of the layer until wine discharging operation of all layers is completed; the medical oil-free air pump WY101 is immediately turned off, the wine outlet pump B02 is turned off, the second electric ball valve QF102 is turned off, and the first electric ball valve QF101 is turned off. The reason that only the low liquid level sensor on the layer needs to be monitored is that the stainless steel wine aging cylinder T01 is discharged firstly during wine discharging, after the wine is discharged completely, the stainless steel wine aging cylinder T02 is further discharged, the stainless steel wine aging cylinder T02 is discharged completely, then the stainless steel wine aging cylinder T03 is continuously discharged, and the low liquid level sensor is arranged in the stainless steel wine aging cylinder T03, so that after the fact that the wine is basically discharged from the stainless steel wine aging cylinder T03 is detected, all the stainless steel wine aging cylinders on the layer are required to be basically discharged. The reason why the sub wine valve and the sub gas valve at the layer are closed after a certain time delay is needed is that the installation position of the low liquid level sensor is necessarily away from the actual bottom of the cylinder, if the valves are closed immediately, part of the old wine is not discharged actually, the delay is carried out for a period of time to blow the wine in the stainless wine aging cylinder and the pipeline connected between the stainless wine aging cylinder as clean as possible by using high-pressure gas, the actual effective yield of the old wine can be provided each time, the residual amount of the old wine is reduced, the residual aged wine in the pipeline of the conventional system is more than 10 liters after the wine discharging of each time, and the residual aged wine in the actual pipeline is reduced to about 0.7 liter after the system is optimized; greatly reduces the proportion of over aging and ensures the quality of the aged wine.

According to actual needs, the multi-layer parallel wine discharging can be controlled, namely all the layers of the two aging cabinets simultaneously discharge wine, certainly, the multi-layer parallel wine discharging of one aging cabinet can also be realized, namely the multi-layer wine discharging process is specifically implemented as follows:

controlling to open a fourth two-position two-way electromagnetic valve F104, a second two-position two-way electromagnetic valve F102, a second electric ball valve QF102 and a first electric ball valve QF 101; controlling to close the first two-position two-way electromagnetic valve F101, the third two-position two-way electromagnetic valve F103 and the fifth two-position two-way electromagnetic valve F105; opening all the sub air valves QF201, QF202, QF203, QF204, QF205 and QF 206; opening a first wine outlet valve JF03 and a second wine outlet valve JF 05; starting a medical oil-free air pump WY101 and a wine outlet pump B02 at the same time, wherein the purpose of starting the medical oil-free air pump is to suck external air through an auxiliary air path system, pressurize the air after passing through an oil-gas separator SY1 and then filter the air through a first-stage food grade filter SPGL101, press clean high-pressure air subjected to multi-stage filtration into a wine path system, monitor low liquid level sensors of all layers at the same time, delay T seconds when the monitored liquid level of new wine in the stainless steel wine aging cylinder transmitted by the low liquid level sensors reaches a preset low level, wherein T is more than 5, and close sub wine valves and sub air valves of the layer until the sub wine valves and the sub air valves of all layers are closed; immediately closing the medical oil-free air pump WY101, closing the wine outlet pump B02, closing the second electric ball valve QF102 and closing the first electric ball valve QF 101; and simultaneously, the first wine outlet valve JF03 and the second wine outlet valve JF05 are immediately closed. The wine discharging of the two aging cabinets is completed.

Of course, cleaning processes and the like can be additionally arranged according to needs based on the equipment.

While the utility model has been described with reference to a particular embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the utility model as defined by the appended claims.

Claims

1. An ultrasonic wine aging device connected in series with the same layer comprises a main control system and at least one aging cabinet, wherein the aging cabinet comprises at least one aging layer, and each aging layer is provided with more than 2 stainless steel aging cylinders and ultrasonic aging devices matched with the stainless steel aging cylinders; the stainless steel aging cylinders are provided with two wine inlet and outlet holes, and the wine inlet and outlet holes of the adjacent stainless steel aging cylinders on the same aging layer are connected through a stainless steel pipeline to realize serial conduction of the stainless steel aging cylinders on the same layer, and the vacant wine inlet and outlet holes of the stainless steel aging cylinders on the head part are connected with a sub wine valve and then are connected with a public wine pipeline; the vacant wine inlet and outlet holes of the stainless steel aging barrel at the tail part are connected with an auxiliary gas circuit system.

2. The same-layer series-connected ultrasonic wine aging apparatus according to claim 1, wherein the same aging layer is provided with a low liquid level sensor only at a position near the bottom of the stainless steel aging cylinder located at the head, and is provided with a high liquid level sensor only at a position near the top of the stainless steel aging cylinder located at the tail.

3. The ultrasonic wine aging device connected in series at the same layer as in claim 2, wherein the common wine pipeline is connected with the fresh wine storage tank after being divided into one path to be connected with the wine control valve and the wine inlet pump; the public wine pipeline is connected with a wine outlet control valve and a wine outlet pump in one path and then is connected with a wine storage tank for old wine.

4. The ultrasonic wine aging device connected in series with the same layer as in claim 3, wherein each aging cabinet comprises 3 aging layers, each aging layer has 3 stainless steel aging cylinders, each stainless steel aging cylinder is separately connected in series and conducted, each stainless steel aging cylinder at the head part has an empty wine inlet and outlet hole connected with a wine valve and then connected with a common wine pipeline, and each stainless steel aging cylinder at the tail part has an empty wine inlet and outlet hole connected with an air valve and then connected with an auxiliary gas pipeline system.

5. The ultrasonic wine aging device connected in series at the same layer as in claim 4, wherein the inner diameter of the pipeline connecting the vacant wine inlet and outlet hole of each stainless steel aging cylinder at the head part with the public wine pipeline is smaller than that of the public wine pipeline.

6. The ultrasonic wine aging device connected in series at the same layer as in any one of claims 3 to 5, comprising 2 aging cabinets, wherein the two aging cabinets have the same structure and share one wine inlet pump and one wine outlet pump, and specifically, the ultrasonic wine aging device comprises: the fresh wine storage tank is connected with a wine inlet pump through a wine path pipeline, and then is divided into two paths which are respectively connected with a wine inlet control valve and then are respectively connected with the common wine path pipelines of the two aging cabinets; the old wine storage tank is connected with a wine outlet pump through a wine pipeline, and then is divided into two paths which are respectively connected with a wine outlet control valve and then are respectively connected with the common wine pipeline pipes of the two aging cabinets.

7. The ultrasonic wine aging device connected in series at the same layer as in claim 6, wherein two aging cabinets share an auxiliary air path system.

8. The ultrasonic wine aging device connected in series at the same layer as in claim 7, wherein the auxiliary air path system performs air extraction from the wine path pipeline system when the wine path pipeline system advances the wine flow, so that negative pressure is generated in the wine path pipeline system to accelerate the wine intake speed; and when the wine outlet process is carried out by the wine pipeline system, the auxiliary gas circuit system reversely presses filtered high-pressure air into the wine pipeline system to accelerate the wine outlet speed.