CN215697849U - Die-casting combination equipment - Google Patents
Die-casting combination equipment Download PDFInfo
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- CN215697849U CN215697849U CN202121604515.4U CN202121604515U CN215697849U CN 215697849 U CN215697849 U CN 215697849U CN 202121604515 U CN202121604515 U CN 202121604515U CN 215697849 U CN215697849 U CN 215697849U
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Abstract
The utility model discloses a die-casting combination device, which comprises: two die casting machines with mirror image arrangement, wherein any die casting machine comprises a movable die plate, a fixed die plate, a liquid feeding module and an injection module; the shared equipment module comprises a carrying robot and a flow channel removing device; the independent equipment module comprises a workpiece taking robot, a spraying device, a cooling device, a breaking device, a marking device and a flow channel removing device which are matched with each die casting machine; the shared equipment module is located in the middle of the two die-casting machines, and the independent equipment module is located on the periphery of the corresponding die-casting machine between the two die-casting machines respectively. The die-casting combination equipment disclosed by the utility model adopts a mode of combining shared equipment and independent equipment of two die-casting machines, can ensure smooth operation of spraying, cooling, deslagging bag removal, printing, runner material handle cutting and the like of the die-casting machines, and can reduce the equipment investment cost. 3 sets of flow channel removing devices are adopted to prevent the whole post-treatment process from stopping production.
Description
Technical Field
The utility model relates to the technical field of die casting, in particular to a die-casting combination device.
Background
In the die casting, molten metal is injected into a die cavity between a movable die plate and a fixed die plate of a die casting machine, and the metal is cooled, solidified and molded under high pressure, so that a die casting is obtained. The die casting has the advantages of high production efficiency, high dimensional precision, good mechanical property and the like. However, due to the characteristics of the die casting process, some related post-treatment processes, such as spraying the die cavity and removing the runner material handle, are also needed. At present, for the post-processing of die-casting parts, a set of post-processing equipment is generally arranged for each die-casting machine independently, and the post-processing operation of each die-casting machine is controlled independently.
Along with the continuous promotion of die casting machine tonnage, especially DCC6000 ton level above die casting machine volume production, progressively ripe through the process of die casting machine one shot forming large-scale die castings such as car bottom plate, and to the aftertreatment operation of large-scale die casting, the corresponding comparison of aftertreatment equipment is also huge, and equipment cost is high on the one hand, to the equipment trouble condition that appears, can not effectively ensure production on the one hand.
SUMMERY OF THE UTILITY MODEL
To solve the above problems, the present invention provides a die-casting composite apparatus including:
two die casting machines with mirror image arrangement, wherein any die casting machine comprises a movable die plate, a fixed die plate, a liquid feeding module and an injection module;
the shared equipment module comprises a carrying robot and a flow channel removing device;
the independent equipment module comprises a workpiece taking robot, a spraying device, a cooling device, a breaking device, a marking device and a slag ladle removing device which are matched with each die casting machine;
the shared equipment module is located in the middle of the two die-casting machines, and the independent equipment module is located on the periphery of the corresponding die-casting machine between the two die-casting machines respectively.
Optionally, for any single-use equipment module, the spraying device is used for spraying the release agent to the die cavity between the movable die plate and the fixed die plate after the part taking robot picks up the die casting from the die casting machine.
Optionally, for any of the individual equipment modules, the cooling device is used for cooling the die casting after the part taking robot picks the die casting from the die casting machine to the cooling device.
Optionally, for any single-use equipment module, the breaking device is used for carrying out slag ladle removal and/or overflow vacuum branch treatment on the die casting after the part taking robot picks the cooled die casting from the cooling device to the breaking device.
Optionally, for any single-use equipment module, the marking device is used for printing and marking the die casting after the workpiece taking robot grabs the processed die casting from the breaking device to the marking device.
Optionally, the runner removing device is used for cutting the die casting to remove the runner material handle after the transfer robot moves the die casting with the printed marks to the runner removing device.
Optionally, no less than 3 de-channelling devices.
Optionally, the shared equipment module further comprises a return line, and the transfer robot moves the die casting which is not cut to remove the runner material handle to the return line, and the return line is used for conveying the die casting which is not cut to remove the runner material handle back to the operation range of the runner device.
Optionally, the marking device prints a two-dimensional code containing production information on the die casting.
Optionally, the flow conduit removal device is a laser cutter.
The die-casting combination equipment disclosed by the utility model adopts a mode of combining shared equipment and independent equipment of two die-casting machines, can ensure smooth operation of spraying, cooling, deslagging bag removal, printing, runner material handle cutting and the like of the die-casting machines, and can reduce the equipment investment cost. 3 sets of flow channel removing devices are adopted to prevent the whole post-treatment process from stopping production.
Drawings
The above features and technical advantages of the present invention will become more apparent and readily appreciated from the following description of the embodiments thereof taken in conjunction with the accompanying drawings.
Fig. 1 is a schematic configuration diagram showing a die-casting combination according to an embodiment of the present invention.
Detailed Description
The embodiments of the present invention will be described below with reference to the accompanying drawings. Those of ordinary skill in the art will recognize that the described embodiments can be modified in various different ways, or combinations thereof, without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and not intended to limit the scope of the claims. Furthermore, in the present description, the drawings are not to scale and like reference numerals refer to like parts.
The die casting combination equipment of the embodiment comprises two die casting machines 10 and 20 arranged in a mirror image mode, a shared equipment module and an independent equipment module. The hot water injection die comprises a hot water injection die, a hot water injection die and a hot water injection die, wherein any die casting machine comprises a movable die plate, a fixed die plate, a hot water supply module and an injection module (not shown), the movable die plate and the fixed die plate are used for carrying out die assembly and die separation, a die cavity is formed by die assembly, the hot water supply module is used for supplying molten metal liquid to the injection module, the injection module injects the molten metal liquid into the die cavity, a die casting is formed, and the movable die plate and the fixed die plate are separated, so that the die casting is taken out.
The independent equipment module comprises a picking robot 101, a spraying device, a cooling device 105, a breaking device 106 and a marking device 107 which are matched with each die casting machine. The common equipment module includes a transfer robot 110, a de-channeling device 108, and a return line 109.
As shown in fig. 1, the first die casting machine 10 and the second die casting machine 20 are arranged in a mirror image manner, the shared equipment module is arranged in the middle of the two die casting machines, the independent equipment module is arranged between the two die casting machines, and the corresponding die casting machines are arranged on the periphery.
The pick robot 101 and the transfer robot 110 each have a robot hand for picking up and dropping off die castings. The circular dotted line around the pick robot 101 in fig. 1 is its working circumferential area at that location. In the position shown in fig. 1, the robot hand of the part taking robot 101 can take off the die cast after the movable die plate and the fixed die plate are separated. Similarly, the circular broken line around the carrier robot 110 indicates its working circumferential area at that position.
Since the first die casting machine 10 and the second die casting machine 20 are arranged in mirror images, the arrangement and operation of the respective devices are the same, and only the device of the first die casting machine 10 will be described as an example hereinafter. For the first die casting machine 10, its individual equipment modules include a pickup robot 101, a spraying device, a cooling device 105, a breaking device 106, and a marking device 107.
After the manipulator of the workpiece taking robot 101 reaches the workpiece taking position, the ejection mechanism of the first die casting machine 10 ejects the die casting, and the workpiece taking robot 101 takes out the die casting.
The spraying device is used for spraying liquid-gas mixed mist to a die cavity area formed by combining dies of the movable die plate and the fixed die plate, so that after die assembly and die casting, a die casting is quickly separated from the dies, the dies are not adhered, and the surface of the die casting is not damaged by pulling. The two spraying devices can spray at the same time, so that the action period is saved.
The cooling device 105 is used for cooling the removed die casting, and the picking robot 101 places the removed die casting in the cooling device 105 for cooling. After the die casting is put in, the die casting is controlled to lift through a servo motor, and the die casting is cooled through cooling water.
The breaking device 106 is used to remove slag inclusions and/or overflow vacuum branches that are on the outside of the die cast, which are located at the ends of the die cast, primarily for venting and oxide inclusion storage of the casting. The breaking device 106 comprises a hydraulic shear and a breaking mechanism, and can remove overflow vacuum branches through the hydraulic shear, wherein the overflow vacuum branches are channels for connecting the mold cavity with a vacuum pumping port to exhaust air and are generally in a slender strip shape. And breaking off the slag ladle of the die casting through a breaking mechanism.
The marking device 107 is used for performing a marking operation on a die casting. Two-dimensional code information can be produced according to production data, and the marking device 107 prints the two-dimensional code information on a specified area of a product.
The flow-path removing devices 108 are arranged in a plurality of, preferably three, 3 flow-path removing devices 108. The de-channeling device 108 may employ a laser cutter. Each of the de-channeling devices 108 is capable of cutting a runner bar for die castings within its operating envelope, which is the passage through which molten metal is injected into the mold cavity, and which is typically relatively thick. The material handle is a structure formed by cooling and solidifying because the feeding is larger than the capacity in the die, and generally has large thickness and large shape. Through 3 go the runner device, when not all the trouble of the runner device wherein, can not lead to whole aftertreatment procedure to stop production.
The transfer robot 110 dynamically places the die cast completed with respect to the marking of the first die casting machine 10 in the operation range of any of the runner devices by detecting whether the marking device of the first die casting machine 10 completes marking and whether the three runner devices in parallel are ready.
The return line 109 is used to convey product from the product column 113 that has not been cut into runner bars into the operating range of the de-runner apparatus 108. The die casting must be cut and the runner material handle is removed to carry out the next procedure, however, when the runner removing device 108 is totally failed, the die casting without the runner material handle flows out and enters the product column 113, and after the runner removing device 108 is repaired, the die casting without the runner material handle can be conveyed back to the runner removing device 108.
The operation of the die-casting assembly is described as follows:
the die casting machine normally produces, and after the die sinking put in place, the ejection mechanism of die casting machine ejecting die casting, and a robot 101 of getting snatchs the die casting to cooling device 105 from the die casting machine, and cooling device 105 cools off the die casting until cooling to the settlement temperature. And simultaneously, the two spraying devices respectively spray the die cavity between the movable die and the fixed die plate of the movable die plate so as to be beneficial to the demoulding of the die casting of the next die casting.
After cooling, the die casting is grabbed to a breaking device from the cooling device by the part taking robot, the breaking device 106 carries out slag ladle removal on the die casting, the hydraulic motor controls the breaking device 106 to act, and the slag ladle removal and/or overflow vacuum branch treatment are carried out through the breaking device 106;
then the part taking robot picks the processed die casting from the breaking device 106 to the marking device 107, and the marking device 107 prints and marks the die casting, mainly prints relevant production information such as product specification and model, production date, manufacturer and the like, and can print the die casting in a two-dimensional code mode.
And then the carrying robot detects the printed die casting, moves the die casting to an idle runner removing device 108, cuts a runner material handle for the die casting by the runner removing device 108, moves the die casting with the cut runner material handle to a discharge port and conveys the die casting to the next process.
The return line 109 conveys the product in the product column 113, in which the runner bar is not cut, back to the operation range of the runner device 108, the runner bar is cut, and the transfer robot 110 puts the die casting, in which the runner bar is removed, at the discharge port of the first die casting machine and conveys the die casting to the next process.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A die cast assembly, comprising:
two die casting machines with mirror image arrangement, wherein any die casting machine comprises a movable die plate, a fixed die plate, a liquid feeding module and an injection module;
the shared equipment module comprises a carrying robot and a flow channel removing device;
the independent equipment module comprises a workpiece taking robot, a spraying device, a cooling device, a breaking device, a marking device and a slag ladle removing device which are matched with each die casting machine;
the shared equipment module is located in the middle of the two die-casting machines, and the independent equipment module is located on the periphery of the corresponding die-casting machine between the two die-casting machines respectively.
2. The die-casting assembly according to claim 1,
for any single-use equipment module, the spraying device is used for spraying the release agent to the die cavity between the movable die plate and the fixed die plate after the part taking robot picks up the die casting from the die casting machine.
3. The die-casting assembly according to claim 2,
for any single-use equipment module, the cooling device is used for cooling the die casting after the part taking robot picks the die casting from the die casting machine to the cooling device.
4. The die-casting assembly according to claim 3,
for any single-use equipment module, the breaking device is used for carrying out slag ladle removal and/or overflow vacuum branch treatment on the die castings after the part taking robot picks the cooled die castings from the cooling device to the breaking device.
5. The die-casting assembly according to claim 3,
for any single-use equipment module, the marking device is used for printing and marking the die casting after the part taking robot grabs the processed die casting from the breaking device to the marking device.
6. The die-casting assembly according to claim 5,
and the runner removing device is used for cutting the die casting to remove the runner material handle after the transfer robot moves the die casting with the printed marks to the runner removing device.
7. The die-casting assembly according to claim 1,
the number of the runner removing devices is not less than 3.
8. The die-casting assembly according to claim 1,
the shared equipment module further comprises a return line, the transfer robot moves the die castings without cutting and removing the runner material handles to the return line, and the return line is used for conveying the die castings without cutting and removing the runner material handles back to the operation range of the runner device.
9. The die-casting assembly according to claim 1,
the marking device prints the two-dimensional code containing the production information on the die casting.
10. The die-casting assembly according to claim 1,
the de-channeling device is a laser cutting machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121604515.4U CN215697849U (en) | 2021-07-14 | 2021-07-14 | Die-casting combination equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121604515.4U CN215697849U (en) | 2021-07-14 | 2021-07-14 | Die-casting combination equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215697849U true CN215697849U (en) | 2022-02-01 |
Family
ID=79986794
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121604515.4U Active CN215697849U (en) | 2021-07-14 | 2021-07-14 | Die-casting combination equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215697849U (en) |
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2021
- 2021-07-14 CN CN202121604515.4U patent/CN215697849U/en active Active
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