CN215697603U - Servo scissors device and vertical winding equipment - Google Patents

Servo scissors device and vertical winding equipment Download PDF

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Publication number
CN215697603U
CN215697603U CN202121865095.5U CN202121865095U CN215697603U CN 215697603 U CN215697603 U CN 215697603U CN 202121865095 U CN202121865095 U CN 202121865095U CN 215697603 U CN215697603 U CN 215697603U
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scissors
movement direction
servo
lead screw
wire
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CN202121865095.5U
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Chinese (zh)
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王俊
李晨
王伟
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Siemens Motor China Co ltd
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Siemens Motor China Co ltd
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Abstract

The utility model provides a servo scissors device and a vertical winding device, wherein the servo scissors device comprises a wire clamping mechanism and a scissors mechanism, the wire clamping mechanism is suitable for clamping the end part of a wound wire, the end part of the wound wire is a bent wire end, the wire clamping mechanism comprises a wire clamping head and a rod part, the rod part is provided with a first end and a second end opposite to the first end, and the wire clamping head is arranged at the first end. The thread clamping head can slide along a second movement direction relative to the rod part, and the second end can move along the first movement direction, the second movement direction and a third movement direction. The thread clamping head and the rod part can rotate together. The scissors mechanism is suitable for cutting off the bent thread end and comprises a scissors part and a driving part connected with the scissors part, the driving part drives the scissors part to move along a first movement direction, and the driving part can move along a second movement direction. The servo scissors device and the vertical winding equipment can reduce the labor intensity of workers, improve the production efficiency and reduce the processing cost.

Description

Servo scissors device and vertical winding equipment
Technical Field
The utility model relates to the technical field of motor manufacturing, in particular to a servo scissors device and vertical winding equipment.
Background
In a semi-automatic wire embedding process for manufacturing a stator of a motor, a vertical winding machine is generally adopted to automatically wind a coil, and the coil is pushed into a wire hanging cup. Because in the process of winding the wire by the vertical winding machine, the end part of the wire is clamped and becomes bent, and the end part of the wire is provided with a hook, so that the difficulty of the procedure of sleeving the tail wire end into the insulating tube is high, therefore, the hook part needs to be cut off by using scissors manually, and the winding end part is sleeved into the insulating sleeve to carry out subsequent processing.
However, the manual cutting of the hook part is labor intensive, inefficient and costly.
SUMMERY OF THE UTILITY MODEL
In view of this, the present invention provides a servo scissors device and a vertical winding apparatus, which can reduce the labor intensity of workers, improve the production efficiency, and reduce the processing cost.
The utility model provides a servo scissors device, which is provided with a first movement direction, a second movement direction and a third movement direction, wherein the first movement direction, the second movement direction and the third movement direction are mutually vertical. The servo scissors device comprises a wire clamping mechanism and a scissors mechanism, wherein the wire clamping mechanism is suitable for clamping the end part of a wound wire, the end part of the wound wire is a bent wire end, the wire clamping mechanism comprises a wire clamping head and a rod part, the rod part is provided with a first end and a second end opposite to the first end, and the wire clamping head is arranged at the first end. The thread clamping head is slidable relative to the rod part along the second movement direction, and the second end is movable along the first movement direction, the second movement direction and the third movement direction. The thread clamping head and the rod part can rotate together. The scissors mechanism is suitable for cutting the bent thread end, the scissors mechanism comprises a scissors portion and a driving portion connected with the scissors portion, the driving portion drives the scissors portion to move along the first movement direction, and the driving portion can move along the second movement direction.
In an exemplary embodiment of the servo scissors device, the wire clamping mechanism further includes a first driving mechanism, the first driving mechanism includes a first slide rail, a first lead screw and a first servo motor, the first slide rail and the first lead screw are parallel to the first moving direction, and the second end of the rod portion is movable along the first moving direction under the driving of the first servo motor by means of an intermediate connecting member, the first slide rail and the first lead screw.
In an exemplary embodiment of the servo scissors device, the wire clamping mechanism further includes a second driving mechanism, the second driving mechanism includes a second slide rail, a second lead screw, and a second servo motor, the second slide rail and the second lead screw are parallel to the second moving direction, and the second end of the rod portion is movable along the second moving direction by the second servo motor via an intermediate connecting member, the second slide rail, and the second lead screw.
In an exemplary embodiment of the servo scissors apparatus, the wire clamping mechanism further comprises a third driving mechanism, and the third driving mechanism comprises a third slide rail, a third lead screw and a third servo motor. The third slide rail and the third lead screw are parallel to the third movement direction, and the second end of the rod part can move along the third movement direction under the driving of the third servo motor through the middle connecting piece, the third slide rail and the third lead screw.
In an exemplary embodiment of the servo scissor arrangement, the thread clamping mechanism further comprises a fourth driving mechanism comprising a cylinder adapted to drive the thread clamping head to slide relative to the rod portion along the second direction of movement.
In an exemplary embodiment of the servo scissors device, the thread clamping mechanism further comprises a fifth driving mechanism, the fifth driving mechanism comprises a transmission mechanism and a servo motor, and the thread clamping head and the rod part can rotate together under the driving of the servo motor and the transmission mechanism.
In an exemplary embodiment of the servo scissors device, a power source of the driving portion is an air cylinder, the scissors mechanism further includes a sixth driving mechanism, the sixth driving mechanism includes a fourth slide rail, a fourth lead screw and a fourth servo motor, the fourth slide rail and the fourth lead screw are parallel to the second moving direction, and the driving portion is driven by the fourth servo motor through an intermediate connecting member, the fourth slide rail and the fourth lead screw to move along the second moving direction.
The utility model also provides vertical winding equipment which comprises any one of the servo scissors devices.
In an exemplary embodiment of the edgewise device, the edgewise device further comprises: and one end of the winding is clamped by the wire clamping mechanism, and the other end of the winding is wound by the winding machine.
In the servo scissors device and the vertical winding equipment, the servo scissors device comprises a wire clamping mechanism and a scissors mechanism, a wire clamping head of the wire clamping mechanism is suitable for clamping the end part of a wound wire, the wire clamping mechanism comprises a wire clamping head and a rod part, the rod part is provided with a first end and a second end opposite to the first end, the wire clamping head is arranged at the first end, the wire clamping head can slide along a second movement direction relative to the rod part, the wire clamping head and the rod part rotate together, and the second end can move along the first movement direction, the second movement direction and a third movement direction; the scissors mechanism comprises a scissors part and a driving part, and the scissors part can move along a first movement direction and a second movement direction; the wire clamping mechanism and the scissors mechanism can realize linkage in multiple directions, after winding of the winding machine is completed, the scissors mechanism can cut off the bent wire ends clamped by the wire clamping mechanism, then the wire clamping mechanism loosens the clamping of the cut bent wire ends, the cut bent wire ends fall into the waste basket, and the whole process is realized automatically, so that the labor intensity of workers can be reduced, the production efficiency is improved, and the processing cost is reduced.
Drawings
The foregoing and other features and advantages of the utility model will become more apparent to those skilled in the art to which the utility model relates upon consideration of the following detailed description of a preferred embodiment of the utility model with reference to the accompanying drawings, in which:
fig. 1 is a perspective view illustrating a first direction of a servo scissors device according to an embodiment of the present invention.
Fig. 2 is a perspective view of a second driving mechanism of the servo scissors device shown in fig. 1.
FIG. 3 is a perspective view of the servo scissors device shown in FIG. 1 in a second orientation.
Fig. 4 is a perspective view of the servo scissors device shown in fig. 1 in a third direction.
Fig. 5 is a perspective view of the servo scissors device shown in fig. 1 in a fourth direction.
In the above figures, the reference numerals used are as follows:
100 servo scissors device
10 wire clamping mechanism
12 wire clamping head
13 rod part
132 first end
133 second end
14 first driving mechanism
142 first slide rail
143 first lead screw
144 first servo motor
15 second driving mechanism
152 second slide rail
153 second lead screw
16 third driving mechanism
162 third slide rail
163 third lead screw
17 fourth driving mechanism
172 air cylinder
18 fifth drive mechanism
182 drive mechanism
20 scissors mechanism
22 scissor parts
23 drive part
24 sixth drive mechanism
242 fourth slide rail
243 fourth lead screw
244 fourth servomotor
X first direction of motion
Y second direction of motion
Z third direction of motion
Detailed description of the preferred embodiments
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail by referring to the following examples.
Fig. 1 is a perspective view illustrating a first direction of a servo scissors device according to an embodiment of the present invention, and fig. 2 is a perspective view illustrating a second driving mechanism of the servo scissors device shown in fig. 1. referring to fig. 1 and fig. 2, a servo scissors device 100 of the embodiment has a first moving direction X, a second moving direction Y, and a third moving direction Z, and the first moving direction X, the second moving direction Y, and the third moving direction Z are perpendicular to each other. The servo scissors apparatus 100 includes a thread clamping mechanism 10 and a scissors mechanism 20. The thread clamping mechanism 10 is adapted to clamp the end of a winding thread, which is a bent thread end. The thread clamping mechanism 10 comprises a thread clamping head 12 and a rod part 13, wherein the rod part 13 is provided with a first end 132 and a second end 133 opposite to the first end 132, the thread clamping head 12 is arranged at the first end 132, the thread clamping head 12 can slide along a second movement direction Y relative to the rod part 13, the second end 133 can move along a first movement direction X, a second movement direction Y and a third movement direction Z, and the thread clamping head 12 and the rod part 13 can rotate together. The scissors mechanism 20 is adapted to cut said curved thread end, the scissors mechanism 20 comprises a scissors portion 22 and a driving portion 23 connected to the scissors portion 22, the driving portion 23 drives the scissors portion 22 to move along a first moving direction X, and the driving portion 23 is movable along a second moving direction Y.
More specifically, fig. 3 is a perspective view of a second direction of the servo scissors device shown in fig. 1, fig. 4 is a perspective view of a third direction of the servo scissors device shown in fig. 1, fig. 5 is a perspective view of a fourth direction of the servo scissors device shown in fig. 1, please refer to fig. 3 to 5 together, the wire clamping mechanism 10 further includes a first driving mechanism 14, the first driving mechanism 14 includes a first slide rail 142, a first lead screw 143, and a first servo motor 144, the first slide rail 142 and the first lead screw 143 are parallel to the first moving direction X, and the second end 133 of the rod 13 is driven by the first servo motor 144 through an intermediate connection member, the first slide rail 142, and the first lead screw 143 to move along the first moving direction X.
The wire clamping mechanism 10 further includes a second driving mechanism 15, the second driving mechanism 15 includes a second slide rail 152, a second lead screw 153, and a second servo motor (not shown), the second slide rail 152 and the second lead screw 153 are parallel to the second moving direction Y, and the second end 133 of the rod portion 13 is driven by the second servo motor via the intermediate connector, the second slide rail 152, and the second lead screw 153 to move along the second moving direction Y.
The wire clamping mechanism 10 further includes a third driving mechanism 16, the third driving mechanism 16 includes a third slide rail 162, a third lead screw 163 and a third servo motor (not shown), the third slide rail 162 and the third lead screw 163 are parallel to the third moving direction Z, and the second end 133 of the rod portion 13 is driven by the third servo motor through the intermediate connector, the third slide rail 162 and the third lead screw 163 to move along the third moving direction Z.
The thread clamping mechanism 10 further comprises a fourth driving mechanism 17, the fourth driving mechanism 17 comprising an air cylinder 172, the air cylinder 172 being adapted to drive the thread clamping head 12 to slide relative to the rod 13 along the second movement direction Y.
The thread clamping mechanism 10 further comprises a fifth driving mechanism 18, the fifth driving mechanism 18 comprises a transmission mechanism 182 and a servo motor, and the thread clamping head 12 and the rod part 13 can rotate together under the driving of the servo motor and the transmission mechanism 182.
The driving unit 23 is driven by an air cylinder, the scissors mechanism 20 further includes a sixth driving mechanism 24, the sixth driving mechanism 24 includes a fourth slide rail 242, a fourth lead screw 243 and a fourth servo motor 244, the fourth slide rail 242 and the fourth lead screw 243 are parallel to the second moving direction Y, and the driving unit 23 is driven by the fourth servo motor 244 to move along the second moving direction Y via an intermediate connection member, the fourth slide rail 242 and the fourth lead screw 243.
The utility model also provides a vertical winding device which comprises the servo scissors device 100. The vertical winding equipment further comprises a winding machine, one end of the winding is clamped by the wire clamping mechanism, and the other end of the winding is wound by the winding machine.
During operation, wire clamping mechanism 10 cliies wire-wound one end, and wire-wound other end twines on the drum, the coiling machine carries out wire winding processing to wire-wound other end to wind on locating the hanging wire cup around the coil that is good, after the coiling machine wire winding was accomplished, wire winding tip that wire clamping mechanism 10 cliied need with crooked stub is the crooked stub, in order to avoid crooked stub to stay around good coil. To match the position of the scissors mechanism 20 and the angle of the end of the winding with the scissors portion 22 of the scissors mechanism 20, the second end 133 of the lever 13 of the thread clamping mechanism 10 is moved in the first movement direction X, the second movement direction Y and the third movement direction Z, so that the thread clamping head 12 clamping the bent thread end is adjusted to the proper position. Then, the driving part 23 of the scissors mechanism 20 moves in the second movement direction Y, the driving part 23 drives the scissors part 22 to move in the first movement direction X, the scissors part 22 moves to the position of the bent thread end to cut the bent thread end, the thread clamping head 12 is slidable in the second movement direction Y with respect to the rod part 13, the thread clamping head 12 and the rod part 13 rotate together, the thread clamping head 12 releases the clamping of the cut bent thread end, and the cut bent thread end falls into the waste basket.
The servo scissors device and the vertical winding equipment have at least the following advantages:
1. in the servo scissors device and the vertical winding equipment, the servo scissors device comprises a wire clamping mechanism and a scissors mechanism, a wire clamping head of the wire clamping mechanism is suitable for clamping the end part of a wound wire, the wire clamping mechanism comprises a wire clamping head and a rod part, the rod part is provided with a first end and a second end opposite to the first end, the wire clamping head is arranged at the first end, the wire clamping head can slide along a second movement direction relative to the rod part, the wire clamping head and the rod part can rotate together, and the second end can move along the first movement direction, the second movement direction and a third movement direction; the scissors mechanism comprises a scissors part and a driving part, and the scissors part can move along a first movement direction and a second movement direction; the wire clamping mechanism and the scissors mechanism can realize linkage in multiple directions, after winding of the winding machine is completed, the scissors mechanism can cut off the bent wire ends clamped by the wire clamping mechanism, then the wire clamping mechanism loosens the clamping of the cut bent wire ends, the cut bent wire ends fall into the waste basket, and the whole process is realized automatically, so that the labor intensity of workers can be reduced, the production efficiency is improved, and the processing cost is reduced.
2. In one embodiment of the servo scissors device and the vertical winding equipment, the servo scissors device and the vertical winding equipment are controlled by a PLC program, so that full automation of wire clamping, wire shearing and waste wire end withdrawing is realized, manual assistance is not needed, and the labor cost is reduced to a greater extent.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (9)

1. Servo scissor device (100) having a first movement direction (X), a second movement direction (Y) and a third movement direction (Z), which are mutually perpendicular, characterized in that the servo scissor device (100) comprises:
the wire clamping mechanism (10) is suitable for clamping the end portion of a winding wire, the end portion of the winding wire is a bent wire end, the wire clamping mechanism (10) comprises a wire clamping head (12) and a rod portion (13), the rod portion (13) is provided with a first end (132) and a second end (133) opposite to the first end (132), the wire clamping head (12) is arranged at the first end (132), the wire clamping head (12) can slide along the second movement direction (Y) relative to the rod portion (13), the second end (133) can move along the first movement direction (X), the second movement direction (Y) and the third movement direction (Z), and the wire clamping head (12) and the rod portion (13) can rotate together; and
the scissors mechanism (20) is suitable for cutting the bent thread end, the scissors mechanism (20) comprises a scissors portion (22) and a driving portion (23) connected with the scissors portion (22), the driving portion (23) drives the scissors portion (22) to move along the first movement direction (X), and the driving portion (23) can move along the second movement direction (Y).
2. A servo scissors device (100) according to claim 1, wherein the thread clamping mechanism (10) further comprises:
a first driving mechanism (14) comprising a first slide rail (142), a first lead screw (143) and a first servo motor (144), wherein the first slide rail (142) and the first lead screw (143) are parallel to the first moving direction (X), and the second end (133) of the rod part (13) can move along the first moving direction (X) under the driving of the first servo motor (144) through an intermediate connecting piece, the first slide rail (142) and the first lead screw (143).
3. A servo scissors device (100) according to claim 2, wherein the thread clamping mechanism (10) further comprises:
the second driving mechanism (15) comprises a second slide rail (152), a second lead screw (153) and a second servo motor, the second slide rail (152) and the second lead screw (153) are parallel to the second movement direction (Y), and the second end (133) of the rod part (13) can move along the second movement direction (Y) under the driving of the second servo motor through an intermediate connecting piece, the second slide rail (152) and the second lead screw (153).
4. A servo scissors device (100) according to claim 3, wherein the thread clamping mechanism (10) further comprises:
a third drive mechanism (16) comprising a third slide rail (162), a third lead screw (163) and a third servomotor, the third slide rail (162) and the third lead screw (163) being parallel to the third direction of movement (Z), the second end (133) of the rod portion (13) being movable along the third direction of movement (Z) by means of an intermediate connection, the third slide rail (162) and the third lead screw (163) under the drive of the third servomotor.
5. A servo scissors device (100) according to claim 4, wherein the thread clamping mechanism (10) further comprises:
a fourth driving mechanism (17) comprising an air cylinder (172), said air cylinder (172) being adapted to drive said gripper head (12) to slide with respect to said stem (13) along said second movement direction (Y).
6. A servo scissors device (100) according to claim 5, wherein the thread clamping mechanism (10) further comprises:
and the fifth driving mechanism (18) comprises a transmission mechanism (182) and a servo motor, and the wire clamping head (12) and the rod part (13) can rotate together by the aid of the servo motor and the driving of the transmission mechanism (182).
7. A servo scissors device (100) according to claim 1, wherein the power source of the driving part (23) is an air cylinder, and the scissors mechanism (20) further comprises:
a sixth drive mechanism (24) comprising a fourth slide rail (242), a fourth lead screw (243) and a fourth servomotor (244), the fourth slide rail (242) and the fourth lead screw (243) being parallel to the second movement direction (Y), the drive section (23) being movable along the second movement direction (Y) by means of an intermediate connection, the fourth slide rail (242) and the fourth lead screw (243) driven by the fourth servomotor (244).
8. Edgewise device, characterized in, that it comprises a servo scissor arrangement (100) according to any of the claims 1 to 7.
9. An edgewise device according to claim 8, characterized in that the edgewise device further comprises:
and one end of the winding is clamped by the wire clamping mechanism (10), and the other end of the winding is wound by the winding machine.
CN202121865095.5U 2021-08-10 2021-08-10 Servo scissors device and vertical winding equipment Active CN215697603U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121865095.5U CN215697603U (en) 2021-08-10 2021-08-10 Servo scissors device and vertical winding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121865095.5U CN215697603U (en) 2021-08-10 2021-08-10 Servo scissors device and vertical winding equipment

Publications (1)

Publication Number Publication Date
CN215697603U true CN215697603U (en) 2022-02-01

Family

ID=79994650

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121865095.5U Active CN215697603U (en) 2021-08-10 2021-08-10 Servo scissors device and vertical winding equipment

Country Status (1)

Country Link
CN (1) CN215697603U (en)

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