SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a bearing protection device, which can prevent the axial deviation of a rotating shaft from being directly transmitted to a bearing, protect the bearing, reduce the fatigue wear risk of the bearing, and ensure the processing effect and the product life of an electric spindle. Another object of the present invention is to provide an electric spindle.
In order to achieve the above object, the present invention provides a bearing protection device, which is used for being sleeved on a rotating shaft, two ends of the rotating shaft are respectively installed in a first bearing seat through a first bearing and a second bearing, the bearing protection device is located between the first bearing and the second bearing, the bearing protection device includes a first spacer bush and a second spacer bush that sheathes the first spacer bush, an inner side of the first spacer bush contacts with the rotating shaft, an outer side of the second spacer bush contacts with an inner wall of the first bearing seat, the first spacer bush and the second spacer bush have a non-planar surface that is matched with each other between the two, and a gap is provided between the non-planar surfaces.
Preferably, the non-planar surface includes a concave portion and a convex portion, the concave portion is used for being clamped into another non-planar convex portion, and the convex portion is used for being clamped into another non-planar concave portion.
Preferably, the longitudinal section of the first spacer and the longitudinal section of the second spacer are L-shaped, the convex part is located at the transverse end of the L-shape, and the concave part is located at the vertical end of the L-shape.
Preferably, the axial clearance between the first spacer and the second spacer, i.e. the clearance between the non-planar faces, is less than the play of the first bearing and the second bearing.
The utility model also provides an electric spindle which comprises a machine body shell and the bearing protection device, wherein a fixed stator is arranged on the inner side of the machine body shell, a movable rotor is arranged on the inner side of the stator, and the rotor is sleeved on the rotating shaft.
Preferably, the cooling device further comprises a cooling assembly arranged at the tail end of the machine body shell and a communication control system arranged outside the machine body shell.
Compared with the prior art, the bearing protection device provided by the utility model is used for being sleeved on the rotating shaft, and two ends of the rotating shaft are respectively installed in the first bearing seat through the first bearing and the second bearing; the bearing protection device is positioned between the first bearing and the second bearing and comprises a first spacer bush and a second spacer bush, the first spacer bush is sleeved by the second spacer bush, the inner side of the first spacer bush is contacted with the rotating shaft, the outer side of the second spacer bush is contacted with the inner wall of the first bearing seat, the first spacer bush and the second spacer bush are provided with matched non-planes between the first spacer bush and the second spacer bush, and a gap is formed between the non-planes. When the rotating shaft of the electric main shaft generates axial deviation, a small gap exists between the first spacer bush and the second spacer bush, the load is transmitted to the first spacer bush through the rotating shaft, then transmitted to the second spacer bush through the first spacer bush, and finally transmitted to the first bearing seat through the second spacer bush, so that the load is transferred out for consumption, the axial deviation of the rotating shaft is prevented from being directly transmitted to the bearing, the bearing is protected, the fatigue wear risk of the bearing is reduced, and the processing effect and the product life of the electric main shaft are guaranteed.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order that those skilled in the art will better understand the disclosure, the utility model will be described in further detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1 and fig. 2, fig. 1 is a schematic view illustrating an application of a bearing protection device according to an embodiment of the present invention, and fig. 2 is an enlarged schematic view of the bearing protection device in fig. 1.
In a first specific embodiment, the bearing protection device 1 provided by the present invention is sleeved on a rotating shaft 5, two ends of the rotating shaft 5 are respectively installed in the first bearing seat 2 through a first bearing 3 and a second bearing 4, and the bearing protection device 1 is located between the first bearing 3 and the second bearing 4. The bearing protection device 1 comprises a first spacer 101 and a second spacer 102, the first spacer 101 is sleeved by the second spacer 102, the inner side of the first spacer 101 is in contact with the rotating shaft 5, the outer side of the second spacer 102 is in contact with the inner wall of the first bearing seat 2, the first spacer 101 and the second spacer 102 have matched non-planes between the two, and a gap is formed between the non-planes.
In this embodiment, the first spacer 101 is equivalent to an inner ring spacer of the rotating shaft 5, the second spacer 102 is equivalent to an outer ring spacer of the rotating shaft 5, and a small gap exists between the first spacer 101 and the second spacer 102, so that when the rotating shaft 5 of the electric spindle is axially offset due to vibration, tool changing and the like, a load is transmitted from the rotating shaft 5 to the first spacer 101, then transmitted from the first spacer 101 to the second spacer 102, and finally transmitted from the second spacer 102 to the first bearing seat 2, so that the load is transferred out for consumption, the axial offset of the rotating shaft 5 is prevented from being directly transmitted to a bearing, the bearing is protected, the fatigue wear risk of the bearing is reduced, and the processing effect and the product life of the electric spindle are guaranteed.
It should be noted that the core of this embodiment is the first spacer 101 and the second spacer 102 with a small gap therebetween, and the bonding surface of the two is non-planar, that is, the two conventional spacers are not nested together. The non-planar arrangement may be an inclined slope or a stepped surface with several steps, or may be a non-planar surface with a saw-tooth shape or other shapes, which also falls within the scope of the present embodiment.
Illustratively, the non-planar surface includes a concave portion and a convex portion, that is, the non-planar surface has a convex portion and a concave portion, the convex portion of the first spacer 101 is used for snapping into the concave portion of the second spacer 102, and the convex portion of the second spacer 102 is used for snapping into the concave portion of the first spacer 101.
Specifically, the longitudinal cross section of the first spacer 101 and the second spacer 102 is L-shaped, the protruding portion is located at the lateral end of the L-shape, the recessed portion is located at the vertical end of the L-shape, the protruding portion is equivalent to a shoulder on the recessed portion, and when the first spacer 101 and the second spacer 102 transmit a load, the shoulders of the first spacer and the second spacer are in contact with each other.
In the present embodiment, the axial clearance between the first spacer 101 and the second spacer 102, that is, the clearance between the non-planar surfaces, is smaller than the play between the first bearing 3 and the second bearing 4, and when the rotating shaft 5 is axially offset, the axial clearance between the first spacer 101 and the second spacer 102 is used as a variation distance, and the load transmission is realized in the range of the variation distance, so that the bearing is prevented from being damaged by the play larger than the bearing after exceeding the range.
The utility model also provides an electric spindle which comprises a machine body shell 8 and the bearing protection device 1, wherein a fixed stator 7 is arranged on the inner side of the machine body shell 8, a movable rotor 6 is arranged on the inner side of the stator 7, and the rotor 6 is sleeved on the rotating shaft 5.
In the present embodiment, the body housing 8 is provided therein with a second bearing housing 11 connected to the rotating shaft 5 through a bearing, and the first bearing housing 2 is fixed to an end portion of the body housing 8. The rotor 6 rotates under the action of the stator 7, the rotor 6 drives the rotating shaft 5 to rotate, and the rotating shaft 5 drives a cutter clamped by the rotating shaft 5 to cut; when the rotating shaft 5 is axially deviated due to vibration or tool changing and the like, if the bearing protection device 1 is not provided, the load can be directly transmitted to the first bearing 3 and the second bearing 4, so that the bearings are subjected to fatigue wear; in contrast, in the bearing protection device 1 of the present embodiment, through the small gap between the first spacer 101 and the second spacer 102, which is smaller than the play of the bearing, when a tool changing load is applied, the first spacer 101 and the second spacer 102 are in contact, and the load is transmitted to the first bearing seat 2 all the way through the rotating shaft 5, the first spacer 101 and the second spacer 102, and is then transferred to the body casing 8 for consumption.
Besides, the cooling device also comprises a cooling assembly 10 arranged at the tail end of the machine body shell 8 and a communication control system 9 arranged outside the machine body shell 8.
In this embodiment, the cooling module 10 includes a fan, and the fan sends cooling airflow into the housing 8 to perform air cooling; the communication control system 9 comprises a controller, the controller is connected with the fan, the stator 7 and the rotating shaft 5, and the controller is used for realizing the control of the cooling assembly 10, the rotation of the rotating shaft 5, tool changing and other operations.
It is noted that, in this specification, relational terms such as first and second, and the like are used solely to distinguish one entity from another entity without necessarily requiring or implying any actual such relationship or order between such entities.
The electric spindle and the bearing protection device provided by the utility model are described in detail above. The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.