CN215625219U - Qualified product transportation strorage device - Google Patents
Qualified product transportation strorage device Download PDFInfo
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- CN215625219U CN215625219U CN202122324299.4U CN202122324299U CN215625219U CN 215625219 U CN215625219 U CN 215625219U CN 202122324299 U CN202122324299 U CN 202122324299U CN 215625219 U CN215625219 U CN 215625219U
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Abstract
The utility model provides a device for transporting and storing qualified products, which relates to the field of marking systems and solves the problem of transporting and storing the qualified products up to the standard.A product output belt line is longitudinally arranged, a product swinging disc belt line is transversely arranged, and the downstream end of the product output belt line corresponds to the midstream section of the product swinging disc belt line; the product position sensor is arranged at the downstream end of the product output belt line; the product handling equipment is integrally connected to the midstream section of the product balance belt line, and the flexible clamping jaw of the product handling equipment is connected to the C shaft of the XYZC four-shaft motion platform; the bottom end of the first vertical telescopic arm is connected with a first transverse telescopic arm, and the first transverse telescopic arm is arranged on a conveying path of the product swinging plate belt line; the second vertical telescopic arm is arranged on the conveying path of the product swinging plate belt line and is positioned at the downstream of the first vertical telescopic arm; the flexible jaw is located downstream of the first transversely-telescoping arm and upstream of the second vertically-telescoping arm. The utility model can realize the automatic transportation and storage of qualified products.
Description
Technical Field
The utility model relates to the field of marking systems, in particular to a device for transporting and storing qualified products.
Background
The existing marking machine needs to artificially place parts to be marked at the input end according to the correct front and back direction when marking the parts with front and back direction differences and without identification characteristics on the top surface, so that the feeding efficiency is low, and meanwhile, the collection of qualified products is stored and the products need to be placed into a tray through the manual operation, so that the production efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims to design a device for transporting and storing qualified products, which can realize automatic transportation and storage of the qualified products.
The utility model is realized by the following technical scheme:
a qualified product transportation and storage device comprises a product output belt line, a product position sensor, a product swinging plate belt line and product carrying equipment; the product output belt line is longitudinally arranged, the product swinging plate belt line is transversely arranged, and the downstream end of the product output belt line corresponds to the midstream section of the product swinging plate belt line; the product position sensor is arranged at the downstream end of the product output belt line and is used for detecting whether a product reaches the downstream end of the product output belt line; the product carrying equipment is integrally connected to the midstream section of the product balance belt line and comprises a movement module and a flexible clamping jaw; the motion module comprises an XYZC four-axis motion platform, a first vertical telescopic arm, a first transverse telescopic arm, a first longitudinal telescopic arm and a second vertical telescopic arm, and the flexible clamping jaw is connected to a C axis of the XYZC four-axis motion platform; the bottom end of the first vertical telescopic arm is connected with the first transverse telescopic arm, and the first transverse telescopic arm is arranged on the conveying path of the product swinging plate belt line and is positioned at the upstream of the first longitudinal telescopic arm; the first longitudinal telescopic arm and the product output belt line are arranged on the left side and the right side of the product balance belt line and are opposite to each other; the second vertical telescopic arm is arranged on the conveying path of the product swinging plate belt line and is positioned at the downstream of the first vertical telescopic arm; the flexible jaw is located downstream of the first transversely-telescoping arm and upstream of the second vertically-telescoping arm.
When the structure is adopted, the product position sensor can sense qualified products reaching the downstream end of the product output belt line. The XYZC four-axis motion platform can control the flexible clamping jaw to clamp the qualified product at the downstream end of the product output belt line into the tray at the midstream section of the product balance belt line. First vertical flexible arm and first horizontal flexible arm can push the tray to the vertical flexible arm of second and make the tray fix a position on horizontal, and first vertical flexible arm can push the product output belt line one side and make the tray fix a position on vertical, makes XYZC four-axis motion platform can control the corresponding position that flexible clamping jaw accurately placed the tray with qualified product better, can replace artifical balance, improves production efficiency.
In order to further better implement the utility model, the following arrangement structure is particularly adopted: the product balance belt line is provided with a second object sensor, and the second object sensor is located at the downstream of the first longitudinal telescopic arm and at the upstream of the second vertical telescopic arm.
When the structure is arranged, the second object sensor is used for sensing whether the tray is located at the preset position of the product swinging plate belt line or not, so that automatic control of the moving module can be realized, and the production efficiency is further improved.
In order to further better implement the utility model, the following arrangement structure is particularly adopted: the movable end of the first transverse telescopic arm is connected with a first push plate extending longitudinally.
In order to further better implement the utility model, the following arrangement structure is particularly adopted: the bottom end of the second vertical telescopic arm is connected with a baffle plate extending longitudinally.
In order to further better implement the utility model, the following arrangement structure is particularly adopted: the movable end of the first longitudinal telescopic arm is connected with a second push plate which extends transversely.
When the structure is arranged, the first push plate, the baffle plate and the second push plate are used for increasing the contact area of the corresponding telescopic arm and the tray, and the tray is ensured to be in a correct placing posture.
In order to further better implement the utility model, the following arrangement structure is particularly adopted: the product position sensor is arranged as a correlation sensor.
In order to further better implement the utility model, the following arrangement structure is particularly adopted: the automatic feeding device also comprises an empty tray feeding belt line, a first tray steering device, a second tray steering device and a full tray discharging belt line;
the empty tray feeding belt line and the full tray discharging belt line are longitudinally arranged, the upstream end of the product swinging belt line is connected with the downstream end of the empty tray feeding belt line, and the upstream end of the full tray discharging belt line is connected with the downstream end of the product swinging belt line;
the first tray steering device is arranged at the downstream end of the empty tray feeding belt line and comprises a first straight line moving mechanism which is connected with the empty tray feeding belt line and transversely arranged and a first push block which is connected with a moving part of the first straight line moving mechanism, and the first push block is used for pushing a tray which is positioned at the downstream end of the empty tray feeding belt line to the upstream end of the product swinging plate belt line;
the second tray steering device is arranged at the downstream end of the product swinging plate belt line and comprises a second linear moving mechanism and a second push block, the second linear moving mechanism is longitudinally arranged and connected with the product swinging plate belt line, the second push block is connected with a moving part of the second linear moving mechanism, and the second push block is used for pushing a tray located at the downstream end of the product swinging plate belt line to the upstream end of the full tray discharging belt line.
When the structure is arranged, the empty tray can be input into the product tray placing belt line through the empty tray feeding belt line and the first tray steering device, and the full tray can be output through the second tray steering device and the full tray discharging belt line.
In order to further better implement the utility model, the following arrangement structure is particularly adopted: the two sides of the conveying direction of the empty tray feeding belt line, the product placing belt line and the full tray discharging belt line are provided with second flanges, and notches are formed in the second flanges at the positions where the empty tray feeding belt line, the product placing belt line and the full tray discharging belt line are mutually connected.
In order to further better implement the utility model, the following arrangement structure is particularly adopted: the downstream end of empty tray material loading belt line and the downstream end of product balance belt line are provided with first object sensor and third object sensor respectively.
When the structure is arranged, the automatic control of steering of the empty tray and the full tray can be realized by the arrangement of the first object sensor and the third object sensor, and the production efficiency is improved.
In order to further better implement the utility model, the following arrangement structure is particularly adopted: the device also comprises a blowing dust removal belt line which is longitudinally arranged;
the downstream end of the air blowing dust removal belt line is connected with the upstream end of the product output belt line, the air blowing dust removal belt line comprises a horizontally arranged product supporting plate and clamping belt lines which are respectively arranged on the left side and the right side of the product supporting plate in the conveying direction, the two belts of the clamping belt lines are positioned above the product supporting plate, and a conveying channel for clamping and conveying products is formed between the two belts of the clamping belt lines.
When the structure is adopted, the products can be kept on the same straight line for output through the clamping belt lines on the two sides, the discharging postures of the qualified products conveyed to the downstream end of the product output belt line are the same, and the qualified products can be accurately placed in each grid of the tray by the flexible clamping jaw without deflection.
The utility model has the following advantages and beneficial effects:
in the utility model, the product position sensor can sense qualified products reaching the downstream end of the product output belt line. The XYZC four-axis motion platform can control the flexible clamping jaw to clamp the qualified product at the downstream end of the product output belt line into the tray at the midstream section of the product balance belt line. First vertical flexible arm and first horizontal flexible arm can push the tray to the vertical flexible arm of second and make the tray fix a position on horizontal, and first vertical flexible arm can push the product output belt line one side and make the tray fix a position on vertical, makes XYZC four-axis motion platform can control the corresponding position that flexible clamping jaw accurately placed the tray with qualified product better, can replace artifical balance, improves production efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of an external structure of a marking device;
FIG. 2 is a schematic view of the internal structure of the marking device;
FIG. 3 is a top view of FIG. 2;
FIG. 4 shows the structure of a product inflow belt line, a product marking belt line and its corollary equipment, a blowing dust removal belt line and its corollary equipment, a marking quality detection device, and the internal structure of a marking machine galvanometer and CCD camera integrated system;
FIG. 5 shows an internal structure of the air blowing dust removing apparatus;
FIG. 6 is a structure of an air-blowing dust-removing belt line;
fig. 7 shows a structure of the defective product collecting apparatus;
FIG. 8 shows the internal structure of the product handling apparatus;
fig. 9 shows an internal structure of the first pallet turning apparatus and the second pallet turning apparatus;
labeled as:
1. the product flows into the belt line; 2. marking a belt line on a product; 3. a CCD direction detection camera;
4. a CCD visual marking machine; 4a, marking a camera by using a CCD; 4b, a visual imaging mirror; 4c, a laser emitter; 4d, a laser reflector; 4e, a protection window;
5. a first correlation sensor; 6. a first flange; 7. marking a dust suction port;
8. a blowing dust removal belt line; 8a, a product supporting plate; 8a1, first slot; 8a2, second slot; 8b, clamping the belt line; 8c, a tension wheel; 8d, adjusting a screw rod;
9. air blowing dust removing equipment; 9a, a housing; 9b, an upper air suction channel; 9c, a lower airway; 9d, an upper blowing pipe; 9e, a lower blowing pipe;
10. a product output belt line; 10a, a product position sensor;
11. marking quality detection equipment; 11a, a detection camera; 11b, a first top light source; 11c, a second top light source;
12. defective product collecting equipment; 12a, a defective product push rod cylinder; 12b, a defective material box; 12c, guiding elastic sheets;
13. a protective cover; 13a, a PLC touch screen; 13b, a built-in keyboard and mouse; 13c, a display; 13d, an alarm lamp; 13e, an emergency stop button; 13f, a radiation-proof transparent window;
14. feeding a belt line on the empty tray; 14a, a first object sensor;
15. a first pallet steering apparatus; 15a, a first linear moving mechanism; 15b, a first push block;
16. a product placing plate belt line; 16a, a second object sensor; 16b, a third object sensor;
17. a second pallet steering apparatus; 17a, a second linear movement mechanism; 17b, a second push block;
18. a full tray discharge belt line;
19. product handling equipment; 19a, an XYZC four-axis motion platform; 19b, a first vertical telescopic arm; 19c, a first transversely extending arm; 19d, a first longitudinally extending arm; 19e, a second vertical telescopic arm; 19f, a flexible jaw; 19g, a first push plate; 19h, a baffle plate; 19i, a second push plate;
20. and a second rib.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the utility model, and not restrictive of the full scope of the utility model. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
In the description of the present invention, it is to be noted that, unless otherwise specified, "a plurality" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the utility model. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood as appropriate to those of ordinary skill in the art.
Example 1:
a device for transporting and storing qualified products can realize automatic transportation and storage of the qualified products, and is particularly arranged in the following structure as shown in figures 1-9:
the qualified product transportation and storage device comprises a product output belt line 10, a product position sensor 10a, a product swinging plate belt line 16 and a product handling device 19. The product output belt line 10 and the product balance belt line 16 are both arranged as existing belt conveying equipment and comprise a driving motor, a driving wheel, a steering wheel, a tension wheel and the like. Wherein the following empty tray loading belt line 14 and full tray discharge belt line 18 are of substantially the same construction as the product discharge belt line 10.
The product output belt line 10 is longitudinally arranged, the product balance belt line 16 is transversely arranged, and the downstream end of the product output belt line 10 corresponds to the midstream section of the product balance belt line 16. The product position sensor 10a is disposed at the downstream end of the product output belt line 10, and the product position sensor 10a is used for detecting whether the product reaches the downstream end of the product output belt line 10, so as to be the basis of the action of the product conveying equipment 19.
The product carrying equipment 19 is integrally connected to the midstream section of the product balance belt line 16, the product carrying equipment 19 comprises a rack, a movement module and a flexible clamping jaw 19f, the rack of the product carrying equipment 19 is fixedly connected to the rack of the product balance belt line 16, so that the movement module and the flexible clamping jaw 19f are integrally positioned on a belt of the product balance belt line 16, the movement module comprises an XYZC four-axis movement platform 19a and a first vertical telescopic arm 19b, first horizontal flexible arm 19C, first vertical flexible arm 19d and the vertical flexible arm 19e of second, XYZC four-axis motion platform 19a is connected at the top of the frame of product handling equipment 19, the axial of the X axle in XYZC four-axis motion platform 19a is horizontal, the axial of Y axle is vertical, the axial of Z axle is vertical, the C axle is the axle of revolving around the Z axle, flexible clamping jaw 19f is connected in the C axle of XYZC four-axis motion platform 19 a. First vertical flexible arm 19b, first horizontal flexible arm 19c, first vertical flexible arm 19d and the vertical flexible arm 19e of second all set up to the push rod cylinder, and first vertical flexible arm 19b and the vertical flexible arm 19e of second are fixed in the bottom of product handling equipment 19's frame, and first horizontal flexible arm 19c is connected to first vertical flexible arm 19 b's bottom, and first horizontal flexible arm 19c sets up on the delivery path of product balance belt line 16 and is located the upper reaches of first vertical flexible arm 19 d. The first longitudinal telescopic arm 19d is connected to the rack of the product balance belt line 16, and the first longitudinal telescopic arm 19d and the product output belt line 10 are arranged on the left side and the right side of the product balance belt line 16 and are opposite to each other. A second vertically telescoping arm 19e is disposed in the conveying path of the product tilt belt line 16 downstream of the first longitudinally telescoping arm 19 d. The flexible jaw 19f is located downstream of the first transversely telescopic arm 19c and upstream of the second vertically telescopic arm 19 e.
In this kind of qualified product transporting and storing device, the product position sensor 10a is provided as a correlation sensor which can sense the qualified product reaching the downstream end of the product output belt line 10. The XYZC four-axis motion platform 19a can control the flexible gripper 19f to grip the qualified product at the downstream end of the product output belt line 10 into a tray at the midstream section of the product tilt tray belt line 16. First vertical flexible arm 19b and first horizontal flexible arm 19c can push the tray to the vertical flexible arm 19e of second and make the tray fix a position on horizontal, and first vertical flexible arm 19d can push the tray to product output belt line 10 one side and make the tray fix a position on vertical, makes XYZC four-axis motion platform 19a can control flexible clamping jaw 19f better and place the relevant position on the tray with qualified product accuracy, can replace artifical balance, improves production efficiency.
Preferably, in order to improve the production efficiency, a second object sensor 16a is arranged on the product balance belt line 16, the second object sensor 16a is located at a position between the downstream of the first longitudinal telescopic arm 19d and the upstream of the second vertical telescopic arm 19e, and the second object sensor 16a is used for sensing whether the tray is located at a preset position of the product balance belt line 16, so that the automatic control of the movement module can be realized, and the production efficiency is further improved.
Preferably, in order to more accurately position the tray, the movable end of the first transverse telescopic arm 19c is connected with a first push plate 19g extending longitudinally, the bottom end of the second vertical telescopic arm 19e is connected with a baffle plate 19h extending longitudinally, the movable end of the first longitudinal telescopic arm 19d is connected with a second push plate 19i extending transversely, and the first push plate 19g, the baffle plate 19h and the second push plate 19i are used for increasing the contact area between the corresponding telescopic arms and the tray, so that the tray is ensured to be in a correct placing posture.
Example 2:
the embodiment is further optimized on the basis of the above embodiment, and in order to further better implement the utility model, the following arrangement structure is particularly adopted:
the qualified product transportation and storage device is further provided with an empty tray feeding belt line 14, a first tray steering device 15, a second tray steering device 17 and a full tray discharging belt line 18.
Empty tray material loading belt line 14 and full tray ejection of compact belt line 18 vertically set up, and the upper reaches end of product balance belt line 16 links up the low reaches end of empty tray material loading belt line 14, and the upper reaches end of full tray ejection of compact belt line 18 links up the low reaches end of product balance belt line 16, and empty tray material loading belt line 14, product balance belt line 16 and full tray ejection of compact belt line 18 constitute C shape belt line.
The first tray steering device 15 is arranged at the downstream end of the empty tray feeding belt line 14, the first tray steering device 15 comprises a rack connected to the empty tray feeding belt line 14, a first linear moving mechanism 15a connected to the rack of the empty tray feeding belt line 14 and a first push block 15b connected to a moving part of the first linear moving mechanism 15a, the first linear moving mechanism 15a is arranged to be a magnetic couple type rodless cylinder, the first linear moving mechanism 15a is transversely arranged, and the first push block 15b is used for pushing a tray located at the downstream end of the empty tray feeding belt line 14 to the upstream end of the product swing belt line 16. The second tray turning device 17 is identical to the first tray turning device 15 in structure, the second tray turning device 17 is arranged at the downstream end of the product balance belt line 16, the second tray turning device 17 comprises a second linear moving mechanism 17a connected to the product balance belt line 16 in the longitudinal direction and a second push block 17b connected to a moving part of the second linear moving mechanism 17a, and the second push block 17b is used for pushing a tray located at the downstream end of the product balance belt line 16 to the upstream end of the full tray discharging belt line 18.
In this kind of qualified product transportation strorage device, empty tray feeding belt line 14 and first tray steering apparatus 15's setting can be to the empty tray of product balance belt line 16 input, and the setting of second tray steering apparatus 17 and full tray ejection of compact belt line 18 can be with full tray output, accomplishes depositing and the transportation of qualified product.
Preferably, in order to improve the production efficiency, a first object sensor 14a and a third object sensor 16b are respectively arranged at the downstream end of the empty pallet feeding belt line 14 and the downstream end of the product placing belt line 16, the principle of the first object sensor 14a and the third object sensor 16b is the same as that of the second object sensor 16a, and the arrangement of the first object sensor 14a and the third object sensor 16b can realize the automatic control of the empty pallet steering and the full pallet steering, thereby improving the production efficiency.
Example 3:
the embodiment is further optimized on the basis of the above embodiment, and in order to further better implement the utility model, the following arrangement structure is particularly adopted:
empty tray material loading belt line 14, product balance belt line 16 and the both sides on the direction of delivery who fills tray ejection of compact belt line 18 all are provided with second flange 20, the top surface of second flange 20 is higher than the belt surface of each belt line, second flange 20 is used for prescribing a limit on the belt with the tray, empty tray material loading belt line 14, product balance belt line 16 and the second flange 20 of the position that links up each other full tray ejection of compact belt line 18 form the breach and pass through for the tray.
Example 4:
the embodiment is further optimized on the basis of the above embodiment, and in order to further better implement the utility model, the following arrangement structure is particularly adopted:
this kind of qualified product transportation strorage device still is provided with the dust removal belt line 8 of blowing of vertical setting, this 8 low reaches ends of dust removal belt line of blowing links up the upstream end of product output belt line 10, 8 product layer boards 8a that dust removal belt line of blowing set up including the level with divide the tight belt line 8b of clamp of locating the product layer board 8a direction of delivery left and right sides, tight belt line 8b of clamp includes drive wheel and the directive wheel that the level set up, drive motor is connected to the drive wheel, driving motor connection director, install elastic round belt on drive wheel and the directive wheel, the belt of two tight belt lines 8b of clamp wholly is located the top of product layer board 8a, form the transfer passage who is used for the centre gripping to carry the product between the belt of two tight belt lines 8b of clamp.
The products can be kept on the same straight line for output through the clamping belt lines 8b on the two sides, the discharging postures of the qualified products conveyed to the downstream end of the product output belt line 10 can be the same, and the qualified products can be accurately placed in each grid of the tray without deflection by the flexible clamping jaws 16 f.
Example 5:
this embodiment further provides a marking machine on the basis of above-mentioned embodiment, can discern the forward-backward of product, correctly accomplish and beat the mark to realize the automatic transportation of qualified product and deposit, adopt the following structure that sets up especially:
the marking machine can be used for automatically marking the light-transmitting keys of automobiles and comprises a qualified product transportation and storage device and a marking device in any one of embodiments 1-3, wherein the marking device comprises a control machine table, a product inflow belt line 1 connected to the control machine table, a product marking belt line 2, a CCD direction detection camera 3, a CCD visual marking machine 4, a first correlation sensor 5, marking dust collection equipment, an air blowing dust collection belt line 8, air blowing dust collection equipment 9, marking quality detection equipment 11, defective product collection equipment 12 and a protective cover 13, wherein the product output belt line 10 is connected to the control machine table, and the defective product collection equipment 12 is integrally installed on the product output belt line 10; necessary controllers and electrical equipment are arranged in the control machine table, all the electrical equipment in the qualified product transportation and storage device is connected with the controller of the control machine table, and the control principle and the circuit design between the controller in the control machine table and all the parts needing to be controlled are designed according to the existing theoretical technology so as to ensure that the basic functions of all the parts are completed.
The protective cover 13 is covered with a product marking belt line 2, a CCD direction detection camera 3, a CCD visual marking machine 4, a first correlation sensor 5, a marking dust collection device, an air blowing dust collection belt line 8, an air blowing dust collection device 9, a marking quality detection device 11 and a defective product collection device 12, and the protective cover 13 is provided with a PLC touch screen 13a, a built-in keyboard mouse 13b, a display 13c, an alarm lamp 13d and an emergency stop button 13 e; the shield 13 is provided with a radiation-proof transparent window 13 f.
The product inflow belt line 1 is an existing belt conveying device and comprises a driving motor, a driving wheel, a steering wheel, a tension wheel and the like. The product marking belt line 2 and the product output belt line 10 are basically the same as the product inflow belt line 1 in the following. The downstream end of the product inflow belt line 1 is connected with the upstream end of the product marking belt line 2, so that the product can be conveyed from the product inflow belt line 1 to the product marking belt line 2. The driving motor that the product flowed into belt line 1 sets up to low rotational speed motor for the driving motor of product marking belt line 2, in the middle of the actual production, the conveying speed that the product flowed into belt line 1 is less than the conveying speed of product marking belt line 2, can make the product apart from pulling open the distance after the product flowed into product marking belt line 2 from product inflow belt line 1 like this, prevent to pile up, can let CCD direction detection camera 3 detect the characteristic face that the product is located the side end face more easily. The product flows into the conveying direction at the frame top of belt line 1 and product marking belt line 2 and the both sides of controlling are adjustable respectively and are connected with first flange 6, the top of frame is provided with the slotted hole of left-right direction, first flange 6 is connected with the slotted hole of corresponding side through the bolt of connecting, first flange 6 can be adjusted with the effective transport width who changes two relative first flanges 6's interval along the width direction of belt line, can adjust according to the width size of product.
The CCD visual marking machine 4 is arranged on the conveying section of the product marking belt line 2, and a marking station of the CCD visual marking machine 4 is arranged on the product marking belt line 2. The CCD visual marking machine 4 mainly comprises a marking machine vibrating mirror and a CCD camera integrated system, a common marking machine and the CCD visual system are combined, the production flexibility and the production automation degree can be improved, the CCD visual marking machine mainly comprises a CCD marking camera 4a, a visual imaging reflector 4b, a laser emitter 4c, a laser reflector 4d and a protection window 4e which are arranged in a shell, the protection window 4e is arranged at the bottom of the shell, the laser reflector 4d and the visual imaging reflector 4b are sequentially arranged from bottom to top at the protection window 4e in an inclined mode, the laser emitter 4c is arranged at one side of the laser reflector 4d, the CCD marking camera 4a is arranged at one side of the visual imaging reflector 4b, the laser emitter 4c is connected with a laser source, the shell is connected with a shell of the laser source, the shell of the laser source is connected with a lifting upright column and fixed at the top of a control machine table, the shell is connected with an annular light source, the ring light source is located directly below the protective window 4 e.
The first correlation sensor 5 is arranged at the conveying section of the product marking belt line 2, and when the product passes through the position of the first correlation sensor 5, the laser of the correlation is cut off so as to judge that the product passes through. The first correlation sensor 5 is disposed at an upstream position of the marking station.
CCD direction detects camera 3 and wholly sets up in the upstream position of first correlation sensor 5, and CCD direction detects camera 3's camera lens and points to the mark station of beating for shoot the image of product side.
The marking and dust collecting equipment is provided with an air suction pump, the air suction pump is connected with a controller of a control machine table, a pipeline of the air suction pump penetrates out of the interior of the control machine table and forms a marking and dust collecting opening 7 with an expanding opening at the upper part of the control machine table, and the marking and dust collecting opening 7 is arranged on the side of a product marking belt line 2 and points to a marking station. When in use, the marking dust suction port 7 is connected with an air suction pump of marking dust suction equipment and used for removing smoke dust generated after marking of a product. The upstream end of the air blowing dust removal belt line 8 is connected with the downstream end of the product marking belt line 2.
The downstream end of the air blowing dust removal belt line 8 is connected with the upstream end of the product output belt line 10, and the air blowing dust removal belt line 8 comprises a horizontally arranged product supporting plate 8a and clamping belt lines 8b which are respectively arranged on the left side and the right side of the product supporting plate 8a in the conveying direction. The clamping belt line 8b comprises a driving wheel and a steering wheel which are horizontally arranged, the driving wheel is connected with a driving motor, the driving motor is connected with a controller, an elastic round belt is arranged on the driving wheel and the steering wheel, the two belts clamping the belt line 8b are integrally positioned above the product supporting plate 8a, and a conveying channel used for clamping and conveying products is formed between the two belts clamping the belt line 8 b. The upstream section of the product supporting plate 8a is provided with a section of strip-shaped first open slot 8a1 which is through up and down and extends along the conveying direction, and the downstream section of the product supporting plate 8a is provided with a section of strip-shaped second open slot 8a2 which is through up and down and extends along the conveying direction.
The air blowing and dust removing device 9 comprises a housing 9a, an upper air suction duct 9b, a lower air suction duct 9c, an upper air blowing pipe 9d and a lower air blowing pipe 9 e. The cover 9a is fixedly connected to the top plate of the control machine, the product supporting plate 8a is covered by the cover 9a and is provided with a first slot 8a1, and the air blowing dust removal belt line 8 penetrates through the cover 9 a. One end of the upper air suction channel 9b is connected with an air suction pump in the control machine, the other end of the upper air suction channel is connected to the top of the cover 9a to form an air suction port, one end of the lower air suction channel 9c is connected with the air suction pump in the control machine, the other end of the lower air suction channel is connected with a top plate of the control machine and forms the air suction port, the air suction port of the lower air suction channel 9c is located on the inner side of the cover 9a, and the upper air suction channel 9a and the lower air suction channel 9c are arranged in an up-down alignment mode. The upper air blowing pipe 9d is arranged in the housing 9a and points downwards to the product supporting plate 8a, the lower air blowing pipe 9e is arranged in the housing 9a and points upwards to the first groove 8a1 of the product supporting plate 8a, the upper air blowing pipe 9d and the lower air blowing pipe 9e point to the same point and are used for blowing and dedusting a product at the same time, and one end of the upper air blowing pipe 9d and one end of the lower air blowing pipe 9e are connected with a blowing and sucking pump arranged in the control machine table. The upper blowing pipes 9d and the lower blowing pipes 9e are respectively provided in two numbers, the two upper blowing pipes 9d are respectively arranged at the left and right sides of the conveying direction of the product supporting plate 8a, and the two lower blowing pipes 9e are respectively arranged at the left and right sides of the conveying direction of the product supporting plate 8 a. Two air blowing pipes are respectively arranged at the left side and the right side of the product supporting plate 8a at the upper part and the lower part, so that air blowing and dust removing operation can be carried out from a plurality of directions of the product, and the dust removing effect can be improved.
Two belts which are arranged up and down are arranged on the belt pulley of the clamping belt line 8b, so that a structure that the left belt and the right belt clamp a product is formed, the clamping force of the belts on the product is improved, and the side face of the product can be ensured to be exposed to a larger area. In operation, the product is held by the belts on the left and right sides and moved on the product pallet 8 a. After the product is marked and reaches the static dust removing station, the upper air blowing pipe 9d and the lower air blowing pipe 9e above and below the product blow air against the product at the static dust removing station, and meanwhile, the upper air suction duct 9b and the lower air suction duct 9c above and below the product suck dust simultaneously, so that dust on the product can be removed better. The clamping belt lines 8b clamp the product from the left side and the right side through two sets of belts, the upper part and the lower part of the product can be exposed, the upper part and the lower part of the product can be blown for dedusting, and the product can be prevented from being blown during dedusting.
The blowing dust removal belt line 8 is provided with a tension pulley 8c and an adjusting screw 8d, the tension pulleys 8c are sequentially connected to a wheel carrier along the conveying direction, the wheel carrier is connected to a top plate of the control machine table through slide rails arranged in the left and right directions, and the tension pulley 8c contacts a belt of the clamping belt line 8b to tension the belt. The adjusting screw rod 8d is screwed on the frame of the clamping belt line 8b, one end of the adjusting screw rod 8d is abutted against the wheel carrier, and the other end of the adjusting screw rod 8d is connected with an adjusting head with scales. The adjusting screw rod 8d is rotated to control the tension wheel 8c to be close to or far away from the product supporting plate 8a, and the clamping degree of the belt to the product can be adjusted through adjusting the adjusting screw rod 8d according to different products. The products can be kept on the same straight line for output through the clamping belt lines 8b on the two sides, the discharging postures of the qualified products conveyed to the downstream end of the product output belt line 10 can be the same, and the qualified products can be accurately placed in each grid of the tray without deflection by the flexible clamping jaws 16 f.
The marking quality detection device 11 is integrally arranged in the section of the product supporting plate 8a provided with the second open slot 8a 2. The marking quality detection device 11 comprises a detection camera 11a, a first top light source 11b, a second top light source 11c, a bottom light source and a second correlation sensor, wherein the detection camera 11a is a CCD (charge coupled device) camera, and the first top light source 11b and the second top light source 11c are annular light sources. The detection camera 11a, the first top light source 11b and the second top light source 11c are coaxially arranged and are sequentially arranged above the product supporting plate 8a from top to bottom, a lens of the detection camera 11a faces the product supporting plate 8a and points to the top surface of the product supporting plate 8a, the bottom light source is arranged right below the product supporting plate 8a, the bottom light source faces the second open slot 8a2 and is used for irradiating the product passing through the second open slot 8a2 to enable light to penetrate through a product marking position, and the second correlation sensor is arranged at the upstream of the detection camera 11 a.
The defective product collecting device 12 is integrally arranged at the upstream end of the product output belt line 10 and is used for sorting out the detected unqualified products from the air blowing and dust removing belt line 8. Defective products collecting device 12 includes defective products push rod cylinder 12a and defective products magazine 12b, defective products push rod cylinder 12a is connected with the gas cylinder that sets up in the control board, defective products push rod cylinder 12a and defective products magazine 12b set up respectively in the left and right sides of product output belt line 10 direction of delivery, the collection mouth that defective products magazine 12b was seted up is just to defective products push rod cylinder 12 a's push rod, product output belt line 10 is provided with the discharging channel who is connected to defective products magazine 12b collection mouth.
After the product flows into the detection station, the second correlation sensor senses that the product is in place and transmits a signal to the controller in the control machine table, and the controller is used for detecting whether the product reaches the detection station and determining the position sequence of the product through the control machine table. The marking quality detection equipment 11 is used for detecting the appearance quality and the transmittance of a marked product and judging a defective product by controlling a machine table. The control machine controls the action of the defective product push rod cylinder 12a by judging the positions of the defective products and the defective products, and pushes the defective products into the defective product box 12b for collection.
As a preferred embodiment of the defective product collecting device 12 in this embodiment, a guiding elastic sheet 12c is disposed inside the defective product box 12b, the guiding elastic sheet 12c is disposed at a position opposite to the collecting opening, in the conveying direction, the guiding elastic sheet 12c is disposed as an arc-shaped bent elastic sheet away from the collecting opening, and the downstream end of the guiding elastic sheet 12c is disposed closer to the collecting opening than the upstream end. The defective products are guided to the deep part of the defective product box 12b by the guide elastic sheet 12c, and the stacking of the defective products can be effectively prevented. The resilient action of the guide springs 12c provides an additional pushing force to the defective products striking the guide springs 12c, which pushes the defective products deeper into the defective product cartridge 12 b.
This kind of beat mark device's control board is as bearing platform and controller of each equipment spare part, beat mark before the product, behind the product is sensed to first correlation sensor 5, CCD direction detection camera 3 can shoot the side end face of product and distinguish preceding back through the control board to the characteristic face of product, the product is beaten the mark station after 2 transport of mark belt lines are beaten to the product, CCD vision marking machine 4 can shoot the product and distinguish the gesture of putting of product through the control board, the angle of beating the mark figure can be adjusted by oneself to the preceding back that combines the product to and the gesture of putting and accomplish through CCD vision marking machine 4 and correctly beat the mark. The product position sensor 10a can sense a qualified product arriving at the downstream end of the product output belt line 10. The XYZC four-axis motion platform 19a can control the flexible gripper 19f to grip the qualified product at the downstream end of the product output belt line 10 into a tray at the midstream section of the product tilt tray belt line 16. First vertical flexible arm 19b and first horizontal flexible arm 19c can push the tray to the vertical flexible arm 19e of second and make the tray fix a position on horizontal, and first vertical flexible arm 19d can push the tray to product output belt line 10 one side and make the tray fix a position on vertical, makes XYZC four-axis motion platform 19a can control flexible clamping jaw 19f better and place the relevant position on the tray with qualified product accuracy, can replace artifical balance, improves production efficiency.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention.
Claims (10)
1. The utility model provides a qualified product transportation strorage device which characterized in that: comprises a product output belt line (10), a product position sensor (10a), a product swinging plate belt line (16) and product carrying equipment (19);
the product output belt line (10) is longitudinally arranged, the product swinging plate belt line (16) is transversely arranged, and the downstream end of the product output belt line (10) corresponds to the midstream section of the product swinging plate belt line (16); the product position sensor (10a) is arranged at the downstream end of the product output belt line (10), and the product position sensor (10a) is used for detecting whether the product reaches the downstream end of the product output belt line (10);
the product handling equipment (19) is integrally connected to the midstream section of the product balance belt line (16), and the product handling equipment (19) comprises a movement module and a flexible clamping jaw (19 f); the motion module comprises an XYZC four-axis motion platform (19a), a first vertical telescopic arm (19b), a first transverse telescopic arm (19C), a first longitudinal telescopic arm (19d) and a second vertical telescopic arm (19e), and the flexible clamping jaw (19f) is connected to the C axis of the XYZC four-axis motion platform (19 a); the bottom end of the first vertical telescopic arm (19b) is connected with the first transverse telescopic arm (19c), and the first transverse telescopic arm (19c) is arranged on the conveying path of the product balance belt line (16) and is positioned at the upstream of the first vertical telescopic arm (19 d); the first longitudinal telescopic arm (19d) and the product output belt line (10) are arranged on the left side and the right side of the product balance belt line (16) oppositely; the second vertical telescopic arm (19e) is arranged on the conveying path of the product swinging plate belt line (16) and is positioned at the downstream of the first vertical telescopic arm (19 d); the flexible jaw (19f) is located downstream of the first transversely telescopic arm (19c) and upstream of the second vertically telescopic arm (19 e).
2. A qualified product shipping and storage unit as defined in claim 1, wherein: the product tilt belt line (16) is provided with a second object sensor (16a), the second object sensor (16a) being located downstream of the first longitudinally telescoping arm (19d) and upstream of the second vertically telescoping arm (19 e).
3. A qualified product shipping and storage unit as defined in claim 1, wherein: the movable end of the first transverse telescopic arm (19c) is connected with a first push plate (19g) extending longitudinally.
4. A qualified product shipping and storage unit as defined in claim 1, wherein: the bottom end of the second vertical telescopic arm (19e) is connected with a baffle (19h) extending longitudinally.
5. A qualified product shipping and storage unit as defined in claim 1, wherein: the movable end of the first longitudinal telescopic arm (19d) is connected with a second push plate (19i) which extends transversely.
6. A qualified product shipping and storage unit as defined in claim 1, wherein: the product position sensor (10a) is arranged as a correlation sensor.
7. A qualified product shipping and storage unit as defined in any one of claims 1-6, wherein: the automatic feeding device also comprises an empty tray feeding belt line (14), a first tray steering device (15), a second tray steering device (17) and a full tray discharging belt line (18);
the empty tray feeding belt line (14) and the full tray discharging belt line (18) are longitudinally arranged, the upstream end of the product swinging belt line (16) is connected with the downstream end of the empty tray feeding belt line (14), and the upstream end of the full tray discharging belt line (18) is connected with the downstream end of the product swinging belt line (16);
the first tray turning device (15) is arranged at the downstream end of the empty tray feeding belt line (14), the first tray turning device (15) comprises a first straight line moving mechanism (15a) which is connected with the empty tray feeding belt line (14) and transversely arranged and a first push block (15b) which is connected with a moving part of the first straight line moving mechanism (15a), and the first push block (15b) is used for pushing a tray which is positioned at the downstream end of the empty tray feeding belt line (14) to the upstream end of the product swinging belt line (16);
the second tray steering device (17) is arranged at the downstream end of the product swinging plate belt line (16), the second tray steering device (17) comprises a second linear moving mechanism (17a) connected to the longitudinal arrangement of the product swinging plate belt line (16) and a second push block (17b) connected to a moving part of the second linear moving mechanism (17a), and the second push block (17b) is used for pushing a tray located at the downstream end of the product swinging plate belt line (16) to the upstream end of the full tray discharging belt line (18).
8. A qualified product shipping and storage unit as defined in claim 7, wherein: empty tray material loading belt line (14), product balance belt line (16) and the both sides on the direction of delivery of full tray ejection of compact belt line (18) all are provided with second flange (20), empty tray material loading belt line (14), product balance belt line (16) and the position that links up each other full tray ejection of compact belt line (18) second flange (20) form the breach.
9. A qualified product shipping and storage unit as defined in claim 7, wherein: the downstream end of the empty tray feeding belt line (14) and the downstream end of the product swinging plate belt line (16) are respectively provided with a first object sensor (14a) and a third object sensor (16 b).
10. A qualified product shipping and storage unit as defined in any one of claims 1-6, wherein: also comprises a blowing dust removal belt line (8) which is arranged longitudinally;
the downstream end of air blowing dust removal belt line (8) links up the upstream end of product output belt line (10), air blowing dust removal belt line (8) including the product layer board (8a) that the level set up with divide and locate the tight belt line of clamp (8b) of product layer board (8a) direction of delivery left and right sides, two the belt of pressing from both sides tight belt line (8b) is located the top of product layer board (8a), two form the transfer passage who is used for the centre gripping to carry the product between the belt of tight belt line of clamp (8 b).
Priority Applications (1)
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CN202122324299.4U CN215625219U (en) | 2021-09-24 | 2021-09-24 | Qualified product transportation strorage device |
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CN202122324299.4U CN215625219U (en) | 2021-09-24 | 2021-09-24 | Qualified product transportation strorage device |
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CN215625219U true CN215625219U (en) | 2022-01-25 |
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CN202122324299.4U Active CN215625219U (en) | 2021-09-24 | 2021-09-24 | Qualified product transportation strorage device |
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