CN215612471U

CN215612471U - Part processing is with robot that sprays paint

Info

Publication number: CN215612471U
Application number: CN202121375421.4U
Authority: CN
Inventors: 孙忠伟
Original assignee: Suzhou Jindao Intelligent Equipment Co ltd
Current assignee: Suzhou Jindao Intelligent Equipment Co ltd
Priority date: 2021-06-21
Filing date: 2021-06-21
Publication date: 2022-01-25
Anticipated expiration: 2031-06-21

Abstract

The utility model belongs to the technical field of part processing, and discloses a paint spraying robot for part processing, which comprises a transposition mechanism and a swing arm mechanism, wherein the transposition mechanism comprises a rotating column, the rotating column can be lifted and rotated, the swing arm mechanism comprises a fixed arm, a first rotating arm, a second rotating arm and a telescopic arm, two ends of the first rotating arm are respectively and rotatably connected with the top end of the fixed arm and one end of the second rotating arm through rotating shafts, the paint spraying robot is composed of the transposition mechanism and the swing arm mechanism, the swing arm mechanism is composed of the fixed arm, the first rotating arm, the second rotating arm and the telescopic arm, a spray head is arranged at the end part of the telescopic arm, so that multiple displacements in the same horizontal plane can be realized, the transposition mechanism is composed of a base plate and the rotating column, the lifting and the rotation of the rotating column are controlled, so that the swing arm mechanism can synchronously rotate or lift, the space range that the shower nozzle can reach is increased, and multi-azimuth spraying is realized.

Description

Part processing is with robot that sprays paint

Technical Field

The utility model belongs to the technical field of part processing, and particularly relates to a paint spraying robot for part processing.

Background

The machining of the components is used to provide a machined component part. The part processing refers to a process of processing a metal material or a part blank into a qualified part by using machine tools and cutters such as a lathe, a milling machine, a planer, a gear hobbing machine, a grinding machine, a machining center and the like according to the requirements of a drawing. After the processing is finished, the parts are painted according to the requirements so as to achieve the functions of rust prevention and beauty improvement. And putting the painted parts into a subsequent mechanical manufacturing process, thereby assembling mechanical products.

Adopt the manual work to spray paint when present spare part processing sprays paint, intensity of labour is big, and stability is relatively poor, and it is inhomogeneous to spray paint, reduces the aesthetic property of spare part product, causes the waste of paint simultaneously, and the dust on spare part surface is more before spraying paint, then can be covered by paint, leads to spare part surface unevenness, reduces aesthetic measure equally, reduces the processingquality of spare part product.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a paint spraying robot for processing parts, which aims to solve the problems that the existing paint spraying work amount for processing the parts is large, the labor force is consumed, the paint spraying is not uniform, and the paint spraying quality is influenced by more dust on the surfaces of the parts.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a spare part processing is with robot that sprays paint, includes transposition mechanism and swing arm mechanism, transposition mechanism includes the column, and the column is liftable and rotatory, swing arm mechanism includes fixed arm, first rotor arm, second rotor arm and flexible arm, the fixed arm is fixed in the top of column, the both ends of first rotor arm are rotated with the top of fixed arm and the one end of second rotor arm respectively through the pivot and are connected, the one end telescopically of flexible arm inlays the inside of locating the second rotor arm, the outside one end that flexible arm is located the second rotor arm is fixed with the fixed plate, and installs the shower nozzle on the fixed plate.

Preferably, the transposition mechanism further comprises a substrate, the bottom end of the rotating column is rotatably embedded in the top end of the substrate, a motor a is fixed at the bottom of the substrate through a support, and the output end of the motor a is rotatably connected with the rotating column through a rotating shaft.

Preferably, a containing groove is formed in the fixing plate, a second mounting groove is formed in one end, located outside the second rotating arm, of the telescopic arm, a second electric push rod is installed in the second mounting groove, a brush is installed at the movable end of the second electric push rod in a rotating mode, and the brush can be contained in the containing groove.

Preferably, the brush includes the brush board, and installs the brush hair on a lateral wall of brush board, be fixed with the fixed block on another lateral wall of brush board, second electric putter's expansion end is fixed with the connection ball, and connects the ball and rotationally inlays and locate in the fixed block.

Preferably, first mounting groove has been seted up to the inside of second rotor arm, and the inside of first mounting groove is fixed with first electric putter, and the symmetry has seted up two spouts on the lateral wall of first mounting groove, install in first mounting groove flexible arm's one end slidable, and first electric putter's expansion end is connected to flexible arm, the symmetry is fixed with two sliders on the both sides wall of flexible arm, and every slider inlays to locate in a spout all slidable.

Preferably, a bottom plate is arranged below the transposition mechanism, four electric hydraulic rods are fixed to the top of the bottom plate, the movable ends of the four electric hydraulic rods are connected to the bottom of the base plate and located at four corners of the base plate respectively, a handle is fixed to one side wall of the bottom plate, and a controller is installed on the side wall of the handle.

Preferably, the top of the bottom plate is further fixed with a liquid storage tank and a water pump, a connecting pipe is connected between the water inlet end of the water pump and the side wall of the liquid storage tank, and a liquid conveying pipe is connected between the water outlet end of the water pump and the spray head.

Compared with the prior art, the utility model has the following beneficial effects:

(1) the paint spraying robot comprises a transposition mechanism and a swing arm structure, wherein the swing arm structure comprises a fixed arm, a first rotating arm, a second rotating arm and a telescopic arm, a spray head is arranged at the end part of the telescopic arm, so that the displacement of multiple positions on the same horizontal plane can be realized, the transposition mechanism comprises a base plate and a rotating column, and the lifting and the rotation of the rotating column are controlled through the linkage and the matching of an electric hydraulic rod and a motor a, so that the swing arm structure can synchronously rotate or lift, the space range which can be reached by the spray head is increased, the multi-directional paint spraying is realized, the working efficiency is improved, and the paint spraying stability and the uniformity are better.

(2) According to the utility model, the hairbrush is arranged in the fixing plate at the end part of the telescopic arm, the second electric push rod is used for controlling the telescopic arm to stretch, the hairbrush is retracted into the accommodating groove of the fixing plate when the telescopic arm is not used, the hairbrush is rotatably arranged at the end part of the second electric push rod through the connecting ball, the hairbrush is pushed out before paint spraying, and the transposition mechanism and the swing arm mechanism are controlled to work, so that the hairbrush cleans the surface of the part, the dust on the surface of the part before paint spraying is less, the influence on the subsequent paint spraying quality is avoided, the smoothness of the surface of the part is ensured, and the functionality of the robot is improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged view taken at A in FIG. 1;

FIG. 3 is an enlarged view of FIG. 1 at B;

FIG. 4 is a schematic diagram of the engagement between the index mechanism and the swing arm mechanism of the present invention;

in the figure: the device comprises a bottom plate-1, a controller-2, a handle-3, a base plate-4, an electric hydraulic rod-5, a transposition mechanism-6, a rotary column-7, a swing arm mechanism-8, a fixed arm-9, a first swing arm-10, a second swing arm-11, a first electric push rod-12, a telescopic arm-13, a second electric push rod-14, a brush-15, a spray head-16, a liquid storage tank-17, a brush plate-18, a connecting ball-19, a sliding block-20 and a fixed plate-21.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides the following technical solutions: the utility model provides a spare part processing is with robot that sprays paint, including transposition mechanism 6 and swing arm mechanism 8, transposition mechanism 6 includes column spinner 7, and column spinner 7 liftable and rotatory, swing arm mechanism 8 includes fixed arm 9, first rotor arm 10, second rotor arm 11 and flexible arm 13, fixed arm 9 is fixed in the top of column spinner 7, the both ends of first rotor arm 10 are rotated with the top of fixed arm 9 and the one end of second rotor arm 11 respectively through the pivot and are connected, the inside of locating second rotor arm 11 is telescopically inlayed to the one end of flexible arm 13, flexible arm 13 is located the outside one end of second rotor arm 11 and is fixed with fixed plate 21, and install shower nozzle 16 on the fixed plate 21, shower nozzle 16 can spout the paint, under transposition mechanism 6 and swing arm mechanism 8's effect, can realize diversified spraying paint, and improve work efficiency.

Further, the transposition mechanism 6 further comprises a substrate 4, the bottom end of the rotary column 7 is rotatably embedded in the top end of the substrate 4, a motor a is fixed to the bottom of the substrate 4 through a support, the output end of the motor a is rotatably connected with the rotary column 7 through a rotating shaft and can control the rotation of the rotary column 7, the rotation of the first rotating arm 10 and the rotation of the second rotating arm 11 are respectively controlled through a motor b and a motor c, and the models of the motor a, the motor b and the motor c are Y-160M-4, the rated power is 11KW and the rated voltage is 380V.

Furthermore, a containing groove is formed in the fixing plate 21, a second mounting groove is formed in one end, located outside the second rotating arm 11, of the telescopic arm 13, a second electric push rod 14 is mounted in the second mounting groove, a brush 15 is rotatably mounted at the movable end of the second electric push rod 14, the brush 15 can be contained in the containing groove, and after the brush 15 is pushed out of the containing groove through the second electric push rod 14, the transposition mechanism 6 is in linkage fit with the swing arm mechanism 8, so that the surface of the part can be comprehensively cleaned.

Specifically, the brush 15 includes a brush plate 18, bristles are mounted on one side wall of the brush plate 18, a fixing block is fixed on the other side wall of the brush plate 18, a connecting ball 19 is fixed at the movable end of the second electric push rod 14, the connecting ball 19 is rotatably embedded in the fixing block, and the brush 15 can rotate along with the shape of the surface of the component, so as to be always attached to the surface of the component.

It is worth explaining that a first mounting groove is formed in the second rotating arm 11, a first electric push rod 12 is fixed in the first mounting groove, two sliding grooves are symmetrically formed in the side wall of the first mounting groove, one end of the telescopic arm 13 is slidably mounted in the first mounting groove, the movable end of the first electric push rod 12 is connected to the telescopic arm 13, two sliding blocks 20 are symmetrically fixed on two side walls of the telescopic arm 13, and each sliding block 20 is slidably embedded in one sliding groove.

Further, the below of transposition mechanism 6 is provided with bottom plate 1, and the top of bottom plate 1 is fixed with four electronic hydraulic stem 5, and the expansion end of four electronic hydraulic stem 5 all is connected to the bottom of base plate 4, can control the lift of base plate 4 to be located four corners of base plate 4 respectively, be fixed with handle 3 on the lateral wall of bottom plate 1, and install controller 2 on the lateral wall of handle 3.

Furthermore, a liquid storage tank 17 and a water pump are fixed on the top of the bottom plate 1, a connecting pipe is connected between the water inlet end of the water pump and the side wall of the liquid storage tank 17, a liquid conveying pipe is connected between the water outlet end of the water pump and the spray head 16, paint can be pumped to the spray head 16 through the water pump and sprayed out, and the type of the water pump is ISW80-160 and the rotating speed is 2900 r/min.

The electric hydraulic rods 5, the first electric push rod 12 and the second electric push rod 14 are electrically connected with the controller 2, the four electric hydraulic rods 5 are respectively selected from DYTZ450-/110 and rated thrust of 4500N, the first electric push rod 12 and the second electric push rod 14 are respectively selected from ANT-26 and rated voltage of 24V and load of 250N, the speed is 6.5mm/s, and the controller 2 is selected from AC-247 ELS.

The working principle and the using process of the utility model are as follows: in use of the utility model, the worker first pushes the robot to the position of the part to be painted by means of the handle 3, the second electric push rod 14 is started by the controller 2 to push the brush 15 out of the accommodating groove, the electric hydraulic rod 5 and the motor a are controlled to realize the lifting and rotating control of the transposition mechanism 6 on the swing arm mechanism 8, the motor b and the motor c are controlled to realize the position switching of the second rotating arm 11 on the same plane, and finally the first electric push rod 12 is used for controlling the extension and retraction of the telescopic arm 13 to ensure that the brush 15 can reach a plurality of positions, cleaning the surface of the part, wherein the brush 15 can rotate along with the shape of the surface of the part during the cleaning process, therefore, the surface of the part is always attached to the surface of the part, so that the dust on the surface of the part before paint spraying is less, the influence on the subsequent paint spraying quality is avoided, the smoothness of the surface of the part is ensured, and the functionality of the robot is improved;

after the cleaning is finished, the second electric push rod 14 is reset, the brush 15 is retracted into the accommodating groove, the spray head 16 is moved to a position 20cm away from the surface of the part, the water pump is started to pump the paint in the liquid storage tank 17 to the spray head 16 for spraying, and the paint spraying is started.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a spare part processing is with painting robot, includes transposition mechanism (6) and swing arm mechanism (8), its characterized in that: transposition mechanism (6) are including column spinner (7), and column spinner (7) liftable and rotatory, swing arm mechanism (8) are including fixed arm (9), first rotor arm (10), second rotor arm (11) and flexible arm (13), the top of column spinner (7) is fixed in fixed arm (9), the both ends of first rotor arm (10) are rotated with the top of fixed arm (9) and the one end of second rotor arm (11) respectively through the pivot and are connected, the inside of locating second rotor arm (11) is inlayed telescopically to the one end of flexible arm (13), the one end that flexible arm (13) are located second rotor arm (11) outside is fixed with fixed plate (21), and installs shower nozzle (16) on fixed plate (21).

2. The painting robot for processing parts according to claim 1, wherein: transposition mechanism (6) still include base plate (4), the top of locating base plate (4) is rotationally inlayed to the bottom of column spinner (7), the bottom of base plate (4) is fixed with motor a through the support, and motor a's output rotates through pivot and column spinner (7) to be connected.

3. The painting robot for processing parts according to claim 1, wherein: the fixed plate (21) is internally provided with a storage groove, a second mounting groove is formed in one end, located outside the second rotating arm (11), of the telescopic arm (13), a second electric push rod (14) is installed in the second mounting groove, the movable end of the second electric push rod (14) rotates to be provided with a brush (15), and the brush (15) can be stored in the storage groove.

4. The painting robot for processing parts according to claim 3, wherein: the brush (15) comprises a brush plate (18), a side wall of the brush plate (18) is provided with bristles, a fixed block is fixed on the other side wall of the brush plate (18), the movable end of the second electric push rod (14) is fixed with a connecting ball (19), and the connecting ball (19) is rotatably embedded in the fixed block.

5. The painting robot for processing parts according to claim 1, wherein: first mounting groove has been seted up to the inside of second rotor arm (11), and the inside of first mounting groove is fixed with first electric putter (12), and two spouts have been seted up to the symmetry on the lateral wall of first mounting groove, install in first mounting groove the one end slidable of flexible arm (13), and the expansion end of first electric putter (12) is connected to on flexible arm (13), the symmetry is fixed with two slider (20) on the both sides wall of flexible arm (13), and inlays to locate in a spout every slider (20) equal slidable.

6. The painting robot for processing parts according to claim 1, wherein: the lower part of the transposition mechanism (6) is provided with a bottom plate (1), the top of the bottom plate (1) is fixed with four electric hydraulic rods (5), the movable ends of the four electric hydraulic rods (5) are connected to the bottom of the base plate (4) and are respectively located at four corners of the base plate (4), a handle (3) is fixed on one side wall of the bottom plate (1), and a controller (2) is installed on the side wall of the handle (3).

7. The painting robot for processing parts according to claim 6, wherein: the top of the bottom plate (1) is also fixed with a liquid storage tank (17) and a water pump, a connecting pipe is connected between the water inlet end of the water pump and the side wall of the liquid storage tank (17), and a liquid conveying pipe is connected between the water outlet end of the water pump and the spray head (16).