CN215593574U - Automatic paving system for high-molecular polymer colored pavement cementing material - Google Patents
Automatic paving system for high-molecular polymer colored pavement cementing material Download PDFInfo
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- CN215593574U CN215593574U CN202121510854.6U CN202121510854U CN215593574U CN 215593574 U CN215593574 U CN 215593574U CN 202121510854 U CN202121510854 U CN 202121510854U CN 215593574 U CN215593574 U CN 215593574U
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Abstract
The utility model discloses an automatic paving system for a high polymer colored pavement cementing material, which comprises a colloid mill, wherein a feeding port of the colloid mill is connected with a first storage component for storing a first raw material and a second storage component for storing a second raw material, a discharging port of the colloid mill is connected with a spraying component, and the first raw material and the second raw material are mixed and stirred by the colloid mill and then sprayed onto a pavement to be constructed by the spraying component. The system is arranged on the mobile device, when in operation, the system follows the mobile device to walk along the road surface, and the two component raw materials are uniformly mixed by the colloid mill and then are automatically sprayed on the road surface by the nozzle, so that the labor intensity of manual operation is reduced, the uniform cementing material spraying effect is ensured, and the spraying quality is improved.
Description
Technical Field
The utility model relates to the technical field of pavement construction equipment, in particular to an automatic paving system for a high polymer color pavement cementing material.
Background
In the present road surface work progress, colored cementing material includes base stock and curing agent, need mix two kinds of components at the road surface laying process, but the mechanization degree of the colored shop front construction of two-component high molecular polymer is lower at present stage, generally adopt some small-size instruments to carry out artifical rubber coating cementing material, the main process includes main processes such as artifical compounding, knife coating, washing and stirring the pot, not only need a large amount of labours and construction tool, and construction intensity of labour is big moreover, the efficiency of construction is low, construction quality is unstable.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects and provide an automatic paving system of the high-molecular polymer colored pavement cementing material, which is used for replacing workers to pave the pavement of the cementing material, reducing the labor cost and improving the construction efficiency and the construction quality.
The technical scheme adopted by the utility model is as follows:
the utility model provides an automatic system of laying of colored shop front cementing material of high molecular polymer, includes the colloid mill, the pan feeding mouth of colloid mill is connected with the first storage subassembly that is used for saving first raw materials and the second storage subassembly that is used for saving the second raw materials, and the discharge gate of colloid mill is connected with spraying assembly, and first raw materials and second raw materials mix the back through the colloid mill, spray to waiting to be under construction on the road surface through spraying assembly.
As a further optimization, the first storage assembly comprises a first storage box, a first conveying pump and a first electromagnetic directional valve, wherein a charging port, a discharging port and a material return port are arranged on the first storage box, the discharging port of the first storage box is communicated with the material suction port of the first conveying pump, the discharging port of the first conveying pump is communicated with the feeding port of the first electromagnetic directional valve, the material return port of the first conveying box is communicated with one of the discharging ports of the first electromagnetic directional valve, the other discharging port of the first electromagnetic directional valve is communicated with the material mixing assembly through a first one-way valve, and the conveying direction of the first one-way valve is from the first electromagnetic directional valve to the material mixing assembly.
As a further optimization, the second storage assembly comprises a second storage box, a second conveying pump and a second electromagnetic directional valve, wherein a charging port, a discharging port and a material return port are formed in the second storage box, the discharging port of the second storage box is communicated with the material suction port of the second conveying pump, the discharging port of the second conveying pump is communicated with the material inlet of the second electromagnetic directional valve, the material return port of the second conveying box is communicated with one of the discharging ports of the second electromagnetic directional valve, the other discharging port of the second electromagnetic directional valve is communicated with the material mixing assembly through a second one-way valve, and the conveying direction of the second one-way valve is from the second electromagnetic directional valve to the material mixing assembly.
As a further optimization, the first storage tank and/or the second storage tank are/is provided with a stirring mechanism, the stirring mechanism comprises a stirring motor and a stirring blade, and the stirring blade is connected with an output shaft of the stirring motor.
As a further optimization, the mixing assembly of the utility model comprises a colloid mill, and the other discharge port of the first electromagnetic directional valve, the other discharge port of the second electromagnetic directional valve and the liquid outlet of the cleaning assembly are connected in parallel to the feed port of the colloid mill.
As a further optimization, the spraying assembly comprises a spraying rod and a plurality of nozzles arranged on the spraying rod, an inlet of the spraying rod is communicated with a discharge hole of the colloid mill, and an outlet of the spraying rod is communicated with the cleaning assembly through a first electromagnetic valve.
As a further optimization, the cleaning assembly comprises a cleaning solution storage tank and a third delivery pump, wherein a solution outlet, a solution return port and a solution adding port are arranged on the cleaning solution storage tank, a solution sucking port of the third delivery pump is communicated with the solution outlet for storing the cleaning solution through a filter, the solution outlet of the third delivery pump is connected in parallel to a material inlet of the colloid mill through a third single valve, a second electromagnetic valve is arranged on a material outlet of the third delivery pump, and an outlet of the spraying rod is connected to the solution return port of the cleaning solution storage tank.
As a further optimization, the cleaning assembly of the present invention further includes a cleaning solution recycling element, the cleaning solution recycling element includes a cleaning solution recycling tank and a fourth delivery pump, a liquid outlet is disposed on the cleaning solution recycling tank, a liquid suction port of the fourth delivery pump is connected to the liquid outlet of the cleaning solution recycling tank, the liquid outlet of the fourth delivery pump is connected in parallel to a liquid return port of the cleaning solution storage tank through a fourth single valve, and when a pipeline needs to be cleaned, the cleaning solution recycling tank is disposed at a lower side of the nozzle.
As a further optimization, the high-pressure gas cleaning device also comprises a high-pressure gas cleaning component, wherein the high-pressure gas cleaning component comprises a gas storage tank, an outlet of the gas storage tank is connected in parallel to a feeding port of the colloid mill, and a third electromagnetic valve is arranged.
As a further optimization, the nozzle of the utility model is a duckbill nozzle, and the fan angle of the nozzle is 45-90 degrees.
The utility model has the following advantages:
1. the system is arranged on the mobile device, when in operation, the system follows the mobile device to travel along the road surface, and the two component raw materials are uniformly mixed by the colloid mill and then are automatically sprayed on the road surface by the nozzle, so that the labor intensity of manual operation is greatly reduced, the uniform spraying effect of the cementing material is ensured, and the spraying quality is improved;
2. according to the utility model, after the cementing material is sprayed, the cleaning component can be used for cleaning the cementing material of the pipeline, so that the problem that the cementing material in the pipeline is hardened to block the pipeline can be avoided.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
The utility model is further described below with reference to the accompanying drawings:
fig. 1 is a schematic view of the overall composition structure of the present invention.
Wherein: 1. 1-1 part of a first storage tank, 1-2 parts of a charging port, a material return port, 1-3 parts of a discharging port, 2-1 part of a colloid mill, 2-1 part of a first conveying pump, 3 parts of a first electromagnetic reversing valve, 4 parts of a third single valve, 5 parts of a first single valve, 6 parts of a colloid mill, 6-1 part of a material inlet, 6-2 parts of a discharging port, 7 parts of a spraying rod, 8 parts of a nozzle, 9 parts of a cleaning solution recycling tank, 10 parts of a cleaning solution recycling tank, 11 parts of a fourth conveying pump, 12 parts of a fourth single valve, a first electromagnetic valve, 13 parts of a second single valve, 14 parts of a second conveying pump, 15 parts of a second electromagnetic reversing valve, 16 parts of a cleaning solution storage tank, 16-1 part of a liquid return port, 16-2 parts of a liquid outlet, 16-3 parts of a liquid charging port, 17 parts of a filter, 18 parts of a third conveying pump, 19 parts of a second storage tank, 19-1 part of a discharging port, 19-2 parts of a charging port, 19-3 parts of a colloid mill, and a colloid mill, A feed back port, 20, a second electromagnetic valve, 21, a gas storage tank, 22, a third electromagnetic valve, 23 and a stirring mechanism.
Detailed Description
The present invention is further described in the following with reference to the drawings and the specific embodiments so that those skilled in the art can better understand the present invention and can implement the present invention, but the embodiments are not to be construed as limiting the present invention, and the embodiments and the technical features of the embodiments can be combined with each other without conflict.
It is to be understood that the terms first, second, and the like in the description of the embodiments of the utility model are used for distinguishing between the descriptions and not necessarily for describing a sequential or chronological order. The "plurality" in the embodiment of the present invention means two or more.
The term "and/or" in the embodiment of the present invention is only an association relationship describing an associated object, and indicates that three relationships may exist, for example, a and/or B may indicate: a exists alone, B exists alone, and A and B exist at the same time. In addition, the character "/" herein generally indicates that the former and latter associated objects are in an "or" relationship.
The embodiment provides an automatic system of laying of colored shop front binder of high molecular polymer, as shown in fig. 1, including colloid mill 6, colloid mill 6's pan feeding mouth is connected with the first storage component who is used for saving first raw materials and the second storage component who is used for saving the second raw materials, and colloid mill 6's discharge gate is connected with spraying assembly, and first raw materials and second raw materials mix through colloid mill 6 and mix the back, spray to waiting to be under construction the road surface through spraying assembly. Wherein the first storage component is used for storing and conveying a first raw material, the first storage component comprises a first storage tank 1, a first conveying pump 2 and a first electromagnetic directional valve 3, the first material storage tank 1 is provided with a charging port 1-1, a discharging port 1-3 and a feed back port 1-2, the discharging port 1-3 of the first material storage tank 1 is communicated with the material suction port of the first conveying pump 2, the discharge hole of the first conveying pump 2 is communicated with the feed hole of the first electromagnetic directional valve 3, the feed back hole 1-2 of the first conveying box 1 is communicated with one discharge hole of the first electromagnetic directional valve 3, the other discharge hole of the first electromagnetic directional valve 3 is communicated with the colloid mill 6 through the first one-way valve 5, and the conveying direction of the first one-way valve 5 is from the first electromagnetic directional valve 3 to the colloid mill 6. The second material storage component is used for storing and conveying a second raw material, the second material storage component comprises a second material storage box 19, a second conveying pump 14 and a second electromagnetic directional valve 15, a feeding port 19-2, a discharging port 19-1 and a material return port 19-3 are arranged on the second material storage box 19, the discharging port 19-1 of the second material storage box 19 is communicated with the material suction port of the second conveying pump 14, the discharging port of the second conveying pump 14 is communicated with the feeding port of the second electromagnetic directional valve 15, the material return port 19-3 of the second conveying box 19 is communicated with one of the discharging ports of the second electromagnetic directional valve 15, the other discharging port of the second electromagnetic directional valve 15 is communicated with the colloid mill 6 through a second one-way valve 13, the conveying direction of the second one-way valve 13 is towards the colloid mill 6 from the second electromagnetic directional valve 15, the spraying component comprises a spraying rod 7 and a plurality of nozzles 8 arranged on the spraying rod 7, the inlet of the spraying rod 7 is communicated with the discharge hole of the colloid mill 6, the outlet of the spraying rod 7 is communicated with the cleaning component through a first electromagnetic valve 12, the nozzle 8 is a duckbill nozzle, and the fan angle of the nozzle 8 is 45-90 degrees.
The cleaning assembly is used for cleaning a pipeline after cementing materials are sprayed, and comprises a cleaning solution storage tank 16 and a third delivery pump 18, wherein a liquid outlet 16-2, a liquid return port 16-1 and a liquid adding port 16-3 are formed in the cleaning solution storage tank 16, a liquid suction port of the third delivery pump 18 is communicated with the liquid outlet for storing cleaning solution through a filter 17, the filter 17 is used for filtering impurities possibly existing in the cleaning solution, the liquid outlet of the third delivery pump 18 is connected in parallel to a material inlet of the colloid mill 6 through a third single valve 4, a discharge port of the third delivery pump 18 is provided with a second electromagnetic valve 20, an outlet of the spraying rod 7 is communicated with the liquid return port 16-1 of the cleaning solution storage tank 16, and the communication pipeline is provided with a first electromagnetic valve 12.
In order to facilitate the recovery of the cleaning solution, the cleaning assembly of this embodiment further includes a cleaning solution recovery element, the cleaning solution recovery element includes a cleaning solution recovery tank 9 and a fourth delivery pump 10, a solution outlet is disposed on the cleaning solution recovery tank 9, a solution suction port of the fourth delivery pump 10 is connected to the solution outlet of the cleaning solution recovery tank 9, a solution outlet of the fourth delivery pump 10 is connected in parallel to a solution return port 16-1 of the cleaning solution storage tank 16 through a fourth single valve 11, and when cleaning is required, the cleaning solution recovery tank 9 is disposed at a lower side of the nozzle 8.
In order to further promote the cleaning effect and avoid the residue of the cleaning liquid in the pipeline, the present embodiment further includes a high-pressure gas cleaning assembly, the high-pressure gas cleaning assembly includes a gas storage tank 21, an outlet of the gas storage tank 21 is connected in parallel to the feeding port of the colloid mill 6, and is provided with a third electromagnetic valve 22.
In order to avoid segregation of the first raw material and/or the second raw material, in the embodiment, a stirring mechanism 23 is arranged in the first storage tank 1 and/or the second storage tank 19, the stirring mechanism 23 includes a stirring motor and a stirring blade, and the stirring blade is connected with an output shaft of the stirring motor.
The working principle is as follows: it should be noted that the system of the present embodiment should be placed on a moving device for use, that is, when spraying the cement, the system of the present embodiment moves along the road surface along with a moving device, such as various automobile chassis, a self-made moving frame, and the like, and the present embodiment includes a cement road surface spraying process and a self-cleaning process of the system after spraying.
The electromagnetic valves in the embodiment are all electrically connected with the electric cabinet, an operator switches on and off the system electromagnetic valves by operating the electric cabinet, when the pavement needs to be sprayed with the bi-component cementing material, the electric cabinet firstly controls the first electromagnetic directional valve 3 and the second electromagnetic directional valve 15 to be respectively connected to the material return ports of the corresponding material storage boxes, the first conveying pump 2 and the second conveying pump 14 are started, after the pumping pressure is stable, the first electromagnetic directional valve 3 and the second electromagnetic directional valve 15 are switched to the conveying direction of the colloid mill 6, the first raw material and the second raw material enter the colloid mill 6, are sheared and mixed uniformly at a high speed and are conveyed to the spraying rod 7 and are uniformly sprayed to the pavement through the nozzle 8, and in the process, the first electromagnetic valve 12, the second electromagnetic valve 20 and the third electromagnetic valve 22 are all in a closed state.
When the road surface is sprayed, the pipeline is required to be cleaned, the first delivery pump 2 and the second delivery pump 14 are closed, the cleaning liquid recovery tank 9 is placed below the nozzle 8, the first electromagnetic valve 12 and the second electromagnetic valve 20 are opened, the third delivery pump 18 and the fourth delivery pump 10 are started, the pipeline and the colloid mill 6 are cleaned through the cleaning liquid, after the cleaning liquid is cleaned, the third delivery pump 18 and the second electromagnetic valve 20 are closed, the third electromagnetic valve 22 is opened, and the residual forecast and the residual cleaning liquid are washed through high-pressure gas.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the utility model is all within the protection scope of the utility model. The protection scope of the utility model is subject to the claims.
Claims (10)
1. The utility model provides an automatic system of laying of colored shop front cementing material of high molecular polymer which characterized in that: including the colloid mill, the pan feeding mouth of colloid mill is connected with the first storage subassembly that is used for saving first raw materials and the second storage subassembly that is used for saving the second raw materials, and the discharge gate of colloid mill is connected with the spraying subassembly, and first raw materials and second raw materials mix the back through the colloid mill, spray to treating on the construction road surface through the spraying subassembly.
2. The automated high molecular weight polymer color paving binder paving system of claim 1, wherein: first storage subassembly includes first storage case, first delivery pump, first electromagnetic directional valve, be provided with charge door, discharge gate and feed back mouth on the first storage case, be linked together between the discharge gate of first storage case and the material absorption mouth of first delivery pump, be linked together between the discharge gate of first delivery pump and the feed inlet of first electromagnetic directional valve, the feed back mouth of first delivery case is linked together with one of them discharge gate of first electromagnetic directional valve, and another discharge gate of first electromagnetic directional valve is linked together through first check valve and compounding subassembly, just the direction of delivery of first check valve is by the direction of first electromagnetic directional valve to compounding subassembly.
3. The automated high molecular weight polymer color paving binder paving system of claim 1, wherein: the second storage assembly comprises a second storage box, a second conveying pump and a second electromagnetic reversing valve, a feed inlet, a discharge outlet and a feed back opening are formed in the second storage box, the discharge outlet of the second storage box is communicated with the feed inlet of the second conveying pump, the discharge outlet of the second conveying pump is communicated with the feed inlet of the second electromagnetic reversing valve, the feed back opening of the second conveying box is communicated with one discharge outlet of the second electromagnetic reversing valve, the other discharge outlet of the second electromagnetic reversing valve is communicated with the mixing assembly through a second one-way valve, and the conveying direction of the second one-way valve is the direction from the second electromagnetic reversing valve to the mixing assembly.
4. The automated high molecular weight polymeric color surfacing cement paving system of claim 3, wherein: be provided with rabbling mechanism in first storage case and/or the second storage case, rabbling mechanism includes agitator motor and stirring vane, stirring vane is connected with agitator motor's output shaft.
5. The automated high molecular weight polymeric color surfacing cement paving system of claim 3, wherein: the spraying component comprises a spraying rod and a plurality of nozzles arranged on the spraying rod, and an inlet of the spraying rod is communicated with a discharge hole of the colloid mill.
6. The automatic paving system of high polymer colored pavement cement according to claim 5, further comprising a cleaning assembly, wherein a liquid outlet of the cleaning assembly, a discharge port of the first storage assembly and a discharge port of the second storage assembly are connected in parallel to a feed port of the colloid mill, and an outlet of the spray rod returns liquid to the cleaning assembly through a first solenoid valve.
7. The automated high molecular weight polymer color paving binder paving system of claim 6, wherein: still including wasing the subassembly, it includes washing liquid storage box and third delivery pump to wash the subassembly, be provided with liquid outlet, liquid return mouth and filling opening on the washing liquid storage box, the liquid outlet that the imbibition mouth of third delivery pump passes through filter and washing liquid storage is linked together, and the liquid outlet of third delivery pump is parallelly connected on the pan feeding mouth of colloid mill through the third individual term valve, and is provided with the second solenoid valve on the discharge gate of third delivery pump, and the exit linkage of spraying pole is on the liquid return mouth of washing liquid storage box.
8. The automated high molecular weight polymer color paving binder paving system of claim 7, wherein: the cleaning assembly further comprises a cleaning liquid recovery element, the cleaning liquid recovery element comprises a cleaning liquid recovery groove and a fourth conveying pump, a liquid outlet is formed in the cleaning liquid recovery groove, a liquid suction port of the fourth conveying pump is connected to the liquid outlet of the cleaning liquid recovery groove, the liquid outlet of the fourth conveying pump is connected to a liquid return port of the cleaning liquid storage box in parallel through a fourth single valve, and when a pipeline needs to be cleaned, the cleaning liquid recovery groove is arranged on the lower side of the spray head.
9. The automated high molecular weight polymer color paving binder paving system of claim 7, wherein: the high-pressure gas cleaning assembly comprises a gas storage tank, an outlet of the gas storage tank is connected in parallel to a feeding port of the colloid mill, and a third electromagnetic valve is arranged.
10. The automated high molecular weight polymer color paving binder paving system of claim 6, wherein: the nozzle is a duckbill nozzle, and the fan angle of the nozzle is 45-90 degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121510854.6U CN215593574U (en) | 2021-07-05 | 2021-07-05 | Automatic paving system for high-molecular polymer colored pavement cementing material |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121510854.6U CN215593574U (en) | 2021-07-05 | 2021-07-05 | Automatic paving system for high-molecular polymer colored pavement cementing material |
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| CN215593574U true CN215593574U (en) | 2022-01-21 |
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| CN202121510854.6U Active CN215593574U (en) | 2021-07-05 | 2021-07-05 | Automatic paving system for high-molecular polymer colored pavement cementing material |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114892472A (en) * | 2022-06-28 | 2022-08-12 | 山东高速交通建设集团股份有限公司 | Bi-component high-molecular polymer cementing material mixing and sprinkling system for roads |
-
2021
- 2021-07-05 CN CN202121510854.6U patent/CN215593574U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114892472A (en) * | 2022-06-28 | 2022-08-12 | 山东高速交通建设集团股份有限公司 | Bi-component high-molecular polymer cementing material mixing and sprinkling system for roads |
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Effective date of registration: 20220616 Address after: Block D, Yinfeng Fortune Plaza, No.1 longaoxi Road, Jinan City, Shandong Province Patentee after: Shandong high speed transportation construction Group Co.,Ltd. Patentee after: Shandong high speed traffic Technology Co., Ltd Address before: Block D, Yinfeng Fortune Plaza, No.1 longaoxi Road, Jinan City, Shandong Province Patentee before: Shandong high speed transportation construction Group Co.,Ltd. |
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