CN215557317U

CN215557317U - High automatic discharge device of security

Info

Publication number: CN215557317U
Application number: CN202121859632.5U
Authority: CN
Inventors: 任光; 张战国; 裴军
Original assignee: Bayannur Nongken Wangda Metal Co ltd
Current assignee: Bayannur Nongken Wangda Metal Co ltd
Priority date: 2021-08-10
Filing date: 2021-08-10
Publication date: 2022-01-18
Anticipated expiration: 2031-08-10

Abstract

The utility model discloses an automatic discharging device with high safety, which comprises a support, wherein a first platform is arranged at the top end of the support, a slope is arranged at the top end of the support and at one end of the first platform, a through groove is arranged at one end of the slope, which is far away from the first platform, and a crucible jacking mechanism is arranged at the bottom end of the through groove; a collecting container is arranged at one end of the support far away from the platform I, a vertical plate is arranged on one side of the collecting container, and a crucible unloading mechanism is arranged at the top of the vertical plate; one end of the collection container, which is far away from the support, is provided with a second platform, and one end, which is close to the collection container, of the top end of the second platform is provided with a conveyor belt. Has the advantages that: the automatic discharging device is safe and reasonable in structure and high in discharging efficiency, and can automatically discharge materials and reduce physical injuries of staff.

Description

High automatic discharge device of security

Technical Field

The utility model relates to the technical field of discharging devices, in particular to an automatic discharging device with high safety.

Background

At present, in the rare earth metal smelting process, a crucible device is needed, after raw materials are loaded in the crucible device, the crucible device moves forward on a roller and enters a heating furnace, and high-temperature reaction is carried out in the heating furnace (as shown in figure 6). After the crucible is discharged from the heating furnace after the smelting is finished, an operator needs to take gloves (the temperature of the crucible is higher) to pour the materials in the crucible into a collector in a high-temperature environment, then place the crucible aside for next use, and certain potential safety hazards exist in the mode.

The equipment in the prior art of discharging crucibles, for example, chinese patent No. CN202675865U, discloses a continuous heat exchange type vacuum heating furnace, which comprises a transmission mechanism, crucibles, a heating device, a stop valve, and a charging and discharging valve, wherein the transmission mechanism is installed in a vacuum chamber, a certain number of crucibles are fixed on the transmission mechanism, and the equipment can preheat the raw materials at the upper part and the lower part of a transmission mechanism, thereby reducing energy loss. This device has certain problems. The crucible just comes out of the heating furnace, and is hot, scalds the hand easily, and staff belongs to and works in high temperature environment, has danger. The crucible is made of powdery materials, and dust pollution exists.

An effective solution to the problems in the related art has not been proposed yet.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Aiming at the defects of the prior art, the utility model provides the automatic discharging device with high safety, which has the advantages of automatic discharging and reduction of physical injuries of staff, and further solves the problems of scalding of a crucible and environmental pollution in the prior art.

(II) technical scheme

In order to realize the advantages of automatic unloading and reduction of physical injuries of staff, the utility model adopts the following specific technical scheme:

an automatic discharging device with high safety comprises a support, wherein a first platform is arranged at the top end of the support, a slope is arranged at the top end of the support and at one end of the first platform, a through groove is formed in one end, away from the first platform, of the slope, and a crucible jacking mechanism is arranged at the bottom end of the through groove; a collecting container is arranged at one end of the support far away from the platform I, a vertical plate is arranged on one side of the collecting container, and a crucible unloading mechanism is arranged at the top of the vertical plate; a second platform is arranged at one end, far away from the support, of the collection container, and a conveyor belt is arranged at one end, close to the collection container, of the top end of the second platform; a control panel is arranged on the side edge of the second platform, and a touch panel is arranged on the control panel; flanges are arranged on two sides of the top end of the slope, and a plurality of bull-eye bearings are arranged on the inner sides of the flanges; one end of the first through groove, which is far away from the platform, is provided with a buffer plate, and the side edge of the buffer plate is provided with a first switch.

Furthermore, in order to turn over the crucible and convey the crucible to the crucible unloading mechanism, the crucible jacking mechanism comprises a supporting plate arranged at the bottom end of the through groove, the supporting plate is perpendicular to the slope, a sliding groove is formed in the middle of the supporting plate, a sliding block is arranged in the sliding groove, a rack is arranged on the side wall of the sliding block, a main push rod is arranged at one end, close to the slope, of the sliding block, and one end, far away from the sliding block, of the main push rod extends to the through groove; a motor mounting plate is arranged on one side of the support plate, a first motor is arranged on the side wall of the motor mounting plate, and a gear meshed with the rack is arranged on an output shaft of the first motor; the top of the main push rod is positioned in the through groove and is provided with an auxiliary push rod which is vertical to the main push rod.

Further, in order to automatically drop the material in the crucible into the collection container, the worker is prevented from being injured by the hot crucible, the worker can be prevented from being polluted by dust, the crucible unloading mechanism comprises a second motor arranged at the top of the side wall of the vertical plate, a fan-shaped block is connected to an output shaft of the second motor, the end part of the fan-shaped block is connected with a rotating plate through a buckle, the top end of the rotating plate is transversely connected with a lever, and a second switch is arranged on the side wall of the lever.

(III) advantageous effects

Compared with the prior art, the utility model provides the automatic discharging device with high safety, and the automatic discharging device has the following beneficial effects:

(1) the automatic discharging device is safe and reasonable in structure and high in discharging efficiency, and can automatically discharge materials and reduce physical injuries of staff.

(2) The crucible overturning and conveying device has the advantages that the slope, the crucible jacking mechanism, the switch and the like are arranged, so that the crucible can be overturned and conveyed to the crucible unloading mechanism, the automation degree of the device is further improved, and the production efficiency is improved; through setting up the bull's eye bearing to reduce the frictional force when the crucible is carried, improve conveying efficiency.

(3) The crucible unloading mechanism is arranged, so that materials in the crucible can be automatically dropped into the collecting container, the crucible with a hot hand is prevented from hurting staff, and dust can be prevented from polluting the staff; through the arrangement of the conveyor belt, the unloaded crucible can be conveyed to a specified position.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

Fig. 1 is a perspective view of an automatic discharging apparatus having high safety according to an embodiment of the present invention;

fig. 2 is a front view of the automatic discharging apparatus with high safety according to the embodiment of the present invention;

FIG. 3 is a schematic structural view of an automatic discharging apparatus with high safety at a slope according to an embodiment of the present invention;

FIG. 4 is a schematic structural view of a crucible raising mechanism of the automatic discharging apparatus having high safety according to the embodiment of the present invention;

FIG. 5 is a schematic structural view of a crucible discharging mechanism of a high-safety automatic discharging apparatus according to an embodiment of the present invention;

FIG. 6 is a schematic view of a conventional crucible unloading.

In the figure:

1. a support; 2. a first platform; 3. a slope; 4. a through groove; 5. a crucible jacking mechanism; 501. a support plate; 502. a chute; 503. a slider; 504. a rack; 505. a main push rod; 506. a motor mounting plate; 507. a first motor; 508. a gear; 509. an auxiliary push rod; 6. a collection container; 7. a vertical plate; 8. a crucible unloading mechanism; 801. a second motor; 802. a sector block; 803. rotating the plate; 804. a lever; 805. a second switch; 9. a second platform; 10. a conveyor belt; 11. a control panel; 12. blocking edges; 13. a bull's eye bearing; 14. a buffer plate; 15. and switching on and off the first switch.

Detailed Description

For further explanation of the various embodiments, the drawings which form a part of the disclosure and which are incorporated in and constitute a part of this specification, illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and to enable others of ordinary skill in the art to understand the various embodiments and advantages of the utility model, and, by reference to these figures, reference is made to the accompanying drawings, which are not to scale and wherein like reference numerals generally refer to like elements.

According to the embodiment of the utility model, the automatic discharging device with high safety is provided.

Referring to the drawings and the detailed description, as shown in fig. 1-5, the high-safety automatic discharging device according to the embodiment of the utility model comprises a support 1, wherein a first platform 2 is arranged at the top end of the support 1, a slope 3 is arranged at the top end of the support 1 and at one end of the first platform 2, a through groove 4 is arranged at one end of the slope 3 far away from the first platform 2, and a crucible jacking mechanism 5 is arranged at the bottom end of the through groove 4; a collecting container 6 is arranged at one end, far away from the first platform 2, of the support 1, a vertical plate 7 is arranged on one side of the collecting container 6, and a crucible unloading mechanism 8 is arranged at the top of the vertical plate 7; a second platform 9 is arranged at one end, far away from the support 1, of the collection container 6, and a conveyor belt 10 is arranged at one end, close to the collection container 6, of the top end of the second platform 9; a control panel 11 is arranged on the side edge of the second platform 9, and a touch pad is arranged on the control panel 11; flanges 12 are arranged on two sides of the top end of the slope 3, and a plurality of bull-eye bearings 13 are arranged on the inner sides of the flanges 12; one end of the through groove 4, which is far away from the platform one 2, is provided with a buffer plate 14 (the buffer plate 14 can be made of rubber material), and the side of the buffer plate 14 is provided with a switch one 15.

By means of the scheme, the automatic discharging device is safe and reasonable in structure, high in discharging efficiency and capable of automatically discharging materials and reducing physical injuries of workers.

In one embodiment, for the crucible lifting mechanism 5, the crucible lifting mechanism 5 includes a supporting plate 501 disposed at the bottom end of the through slot 4, the supporting plate 501 is perpendicular to the slope 3, a sliding slot 502 is disposed in the middle of the supporting plate 501, a sliding block 503 is disposed in the sliding slot 502, a rack 504 is disposed on the side wall of the sliding block 503, a main push rod 505 is disposed at one end of the sliding block 503 close to the slope 3, and one end of the main push rod 505 away from the sliding block 503 extends to the through slot 4; a motor mounting plate 506 is arranged on one side of the support plate 501, a first motor 507 is arranged on the side wall of the motor mounting plate 506, and a gear 508 meshed with the rack is arranged on an output shaft of the first motor 507; an auxiliary push rod 509 is arranged on the top of the main push rod 505 and in the through groove 4, and the auxiliary push rod 509 is perpendicular to the main push rod 505, so that the crucible can be turned over and conveyed to the crucible unloading mechanism 8.

The working principle of the crucible jacking mechanism 5 is as follows: the first motor 507 drives the gear 508 to rotate, the gear 508 drives the rack 504 and the sliding block 503 to slide upwards in the sliding chute 502, and the sliding block 503 drives the main push rod 505 and the auxiliary push rod 509 to ascend and push one end of the crucible.

In an embodiment, for the above crucible unloading mechanism 8, the crucible unloading mechanism 8 includes a second motor 801 arranged at the top of the side wall of the vertical plate 7, a second fan-shaped block 802 is connected to an output shaft of the second motor 801, a rotating plate 803 is connected to an end of the second fan-shaped block 802 through a buckle, a lever 804 is transversely connected to a top end of the rotating plate 803, and a second switch 805 is arranged on a side wall of the lever 804, so that materials in the crucible can automatically fall into the collecting container 6, further, the crucible with hands from being scalded is prevented from injuring staff, and dust can be prevented from polluting the staff.

The working principle of the crucible unloading mechanism 8 is as follows: the second motor 801 drives the sector 802, the rotating plate 803 and the lever 804 to rotate, in the process, the opening of the crucible gradually faces downwards vertically and is supported by the sector 802 and the slope 3 together, and the materials in the crucible fall into the collecting container 6. When the rotating plate 803 and the lever 804 continue to rotate and the lever 804 rotates to the crucible, the crucible is jacked up and is sent to rotate, and after the rotating plate 803 and the lever 804 rotate once, the crucible reaches the conveyor belt 10 due to inertia.

For the convenience of understanding the technical solutions of the present invention, the following detailed description will be made on the working principle or the operation mode of the present invention in the practical process.

In practical application, the crucible is pushed to the slope 3 from the first platform 2 and descends from the slope 3, after the crucible touches the first switch 15, the crucible jacking mechanism 5 is started, at the moment, the first motor 507 drives the gear 508 to rotate, the gear 508 drives the rack 504 and the sliding block 503 to slide upwards in the sliding groove 502, then the sliding block 503 drives the main push rod 505 and the auxiliary push rod 509 to ascend and push up one end of the crucible, so that the crucible is turned over and is rotated to the lever 804, and at the moment, the opening of the crucible is inclined downwards. And after the crucible touches the second switch 805 on the lever 804, the second motor 801 drives the sector 802, the rotating plate 803 and the lever 804 to rotate, in the process, the opening of the crucible gradually faces downwards vertically and is supported by the sector 802 and the slope 3 together, and the materials in the crucible fall into the collecting container 6. When the rotating plate 803 and the lever 804 rotate continuously and the lever 804 rotates to the position of the crucible, namely 270 degrees, the crucible is jacked up and is rotated, after the rotating plate 803 and the lever 804 rotate for one circle, the crucible reaches the conveyor belt 10 due to the inertia effect, and is conveyed to the second platform 9 through the conveyor belt 10. And the rotating plate 803 and the lever 804 in the crucible unloading mechanism 8 return to the original position after rotating for one circle.

In conclusion, the automatic discharging device is safe and reasonable in structure, high in discharging efficiency and capable of automatically discharging materials and reducing physical injuries of workers. According to the utility model, the slope 3, the crucible jacking mechanism 5, the first switch 15 and the like are arranged, so that the crucible can be overturned and conveyed to the crucible unloading mechanism 8, the automation degree of the automatic crucible unloading device is further improved, and the production efficiency is improved; by arranging the bull eye bearing 13, the friction force during crucible conveying is reduced, and the conveying efficiency is improved. By arranging the crucible unloading mechanism 8, the materials in the crucible can be automatically dropped into the collecting container 6, so that the crucible with a hot hand is prevented from hurting workers, and dust can be prevented from polluting the workers; by providing the conveyor 10, the discharged crucible can be transported to a predetermined position.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims

1. The utility model provides a high automatic discharge device of security, includes support (1), and the top of this support (1) is provided with platform (2), its characterized in that:

a slope (3) is arranged at the top end of the support (1) and at one end of the platform I (2), a through groove (4) is arranged at one end, far away from the platform I (2), of the slope (3), and a crucible jacking mechanism (5) is arranged at the bottom end of the through groove (4);

a collecting container (6) is arranged at one end, far away from the first platform (2), of the support (1), a vertical plate (7) is arranged on one side of the collecting container (6), and a crucible unloading mechanism (8) is arranged at the top of the vertical plate (7);

one end, far away from support (1), of collection container (6) is provided with a second platform (9), and the one end, near collection container (6), on the top of second platform (9) is provided with conveyer belt (10).

2. The automatic discharging device with high safety according to claim 1, wherein a control panel (11) is arranged on the side of the second platform (9), and a touch pad is arranged on the control panel (11).

3. The automatic discharging device with high safety according to claim 1 or 2, wherein both sides of the top end of the slope (3) are provided with flanges (12), and the inner sides of the flanges (12) are provided with a plurality of bull-eye bearings (13).

4. An automatic discharging device with high safety according to claim 1 or 2, wherein a buffer plate (14) is arranged at one end of the through groove (4) far away from the first platform (2), and a switch I (15) is arranged at the side edge of the buffer plate (14).

5. The automatic discharging device with high safety according to claim 4, wherein the crucible jacking mechanism (5) comprises a supporting plate (501) arranged at the bottom end of the through groove (4), the supporting plate (501) is perpendicular to the slope (3), a sliding groove (502) is arranged in the middle of the supporting plate (501), a sliding block (503) is arranged in the sliding groove (502), a rack (504) is arranged on the side wall of the sliding block (503), a main push rod (505) is arranged at one end, close to the slope (3), of the sliding block (503), and one end, far away from the sliding block (503), of the main push rod (505) extends to the through groove (4);

one side of the supporting plate (501) is provided with a motor mounting plate (506), the side wall of the motor mounting plate (506) is provided with a motor I (507), and an output shaft of the motor I (507) is provided with a gear (508) meshed with the rack.

6. The automatic discharging device with high safety according to claim 5, wherein an auxiliary push rod (509) is arranged on the top of the main push rod (505) and in the through groove (4), and the auxiliary push rod (509) is perpendicular to the main push rod (505).

7. The automatic discharging device with high safety according to claim 6, wherein the crucible discharging mechanism (8) comprises a second motor (801) arranged at the top of the side wall of the vertical plate (7), a fan-shaped block (802) is connected to an output shaft of the second motor (801), a rotating plate (803) is connected to the end portion of the fan-shaped block (802) through a buckle, a lever (804) is transversely connected to the top end of the rotating plate (803), and a second switch (805) is arranged on the side wall of the lever (804).