CN215546652U - Integrated processing device for shunt three-way pipe - Google Patents
Integrated processing device for shunt three-way pipe Download PDFInfo
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- CN215546652U CN215546652U CN202121627481.0U CN202121627481U CN215546652U CN 215546652 U CN215546652 U CN 215546652U CN 202121627481 U CN202121627481 U CN 202121627481U CN 215546652 U CN215546652 U CN 215546652U
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- threaded rod
- way pipe
- fixedly connected
- bevel gear
- electrorheological fluid
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Abstract
The utility model discloses an integrated processing device for a shunting three-way pipe, which relates to the technical field of machining and comprises a workbench, wherein the upper surface of the workbench is provided with a groove, a transmission mechanism is arranged inside the groove, the output end of a multi-shaft motor is fixedly connected with a punching drill bit and a polishing grinding wheel, a fixing clamp consists of a clamp base, an annular supporting bracket, an electrorheological fluid device, a binding belt and a pressing lock catch, the purpose of simultaneously improving the processing efficiency and the quality is achieved through the arrangement of the transmission mechanism and the multi-shaft motor, through the arrangement of the electrorheological fluid device, the tee pipe can be well clamped and fixed, the installation and the disassembly are convenient, and the operation of workers is convenient, the purposes of simplifying operation and facilitating use are achieved.
Description
Technical Field
The utility model relates to the technical field of machining, in particular to an integrated machining device for a shunt three-way pipe.
Background
The pipe joint with three openings is called a three-way pipe. The three-way pipe is widely used in pipe networks for conveying liquid and gas. Because of the different conveying media, the material of three-way pipe divide into: cast iron, cast steel, cast copper, cast aluminum, plastic, glass, and the like.
When the existing shunting three-way pipe is produced, the inner wall of a through hole of the three-way pipe needs to be polished and an external flange needs to be drilled, the sealing joint is convenient to install, but a conventional machining device is generally used for drilling after being polished by a single pipeline, and the machining device has the following defects: firstly, consume the time overlength, the manpower is too big, and production efficiency reduces, and secondly, can not guarantee that the condition that the pore wall of every reposition of redundant personnel three-way pipe was polished is unanimous with other reposition of redundant personnel three-way pipe pore walls to regular anchor clamps can not guarantee that every pipeline all carries on spacing and presss from both sides tightly, makes the quality of product descend easily.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
Aiming at the defects of the prior art, the utility model provides an integrated processing device for a shunt three-way pipe, which solves the problems in the background technology.
(II) technical scheme
In order to achieve the purpose, the utility model is realized by the following technical scheme: a shunting three-way pipe integrated processing device comprises a workbench, wherein a groove is formed in the upper surface of the workbench, a transmission mechanism is arranged in the groove and consists of a first threaded rod, a second threaded rod, a third threaded rod, a first bevel gear, a second bevel gear and a third bevel gear, the outer sides of the first threaded rod, the second threaded rod and the third threaded rod are in threaded connection with a moving table, a multi-shaft motor is fixedly connected to the upper surface of the moving table, a punching drill bit and a polishing grinding wheel are fixedly connected to the output end of the multi-shaft motor, a fixing clamp is fixedly connected to the upper surface of the workbench and consists of a clamp base, an annular support, an electrorheological fluid device, a constraint belt and a pressing lock catch, a three-way pipe is arranged in the fixing clamp, and a power mechanism is fixedly connected to the end of the first threaded rod, and a control panel is fixedly connected to one side of the upper surface of the workbench.
Optionally, the one end and the first bevel gear fixed connection of first threaded rod, the one end and the second bevel gear fixed connection of second threaded rod, the one end and the third bevel gear fixed connection of third threaded rod, the other end of first threaded rod, second threaded rod and third threaded rod all is connected with the inner wall rotation in groove, the shape in groove is the T shape, the equal rotating shaft seat in surface of first threaded rod, second threaded rod and third threaded rod is connected with, the inner diapire fixed connection in axle seat and groove.
Optionally, the first bevel gear is meshed with the second bevel gear and the third bevel gear respectively, the second threaded rod and the third threaded rod are located on the same horizontal line, and the thread turning directions of the second threaded rod and the third threaded rod are opposite.
Optionally, the number of the punching bits is multiple, the centers of the polishing grinding wheels and the center of the through hole at the end of the three-way pipe are on the same horizontal line, and the diameter of each polishing grinding wheel is slightly larger than that of the through hole at the end of the three-way pipe.
Optionally, the annular support bracket is fixedly connected with the upper surface of the fixture base, the annular support bracket is semi-annular, the electrorheological fluid device is installed inside the annular support bracket, the electrorheological fluid device is composed of a rubber sleeve, electrorheological fluid and a coil, one end of the constraint belt is fixedly connected with one end of the annular support bracket, the pressing lock catch is fixedly connected with the other end of the annular support bracket, the pressing lock catch is internally provided with pressing teeth, and the upper surface of the constraint belt is provided with pressing grooves matched with the pressing teeth.
Optionally, the power mechanism comprises a motor, a small belt wheel, a belt and a large belt wheel, the output end of the motor is fixedly connected with the small belt wheel, the small belt wheel is in transmission connection with the large belt wheel through the belt, the large belt wheel is fixedly connected with the end of the first threaded rod, and the control panel is in conductive connection with the motor, the multi-shaft motor and the electrorheological fluid device.
(III) advantageous effects
The utility model provides an integrated processing device for a shunt three-way pipe, which has the following beneficial effects:
1. this reposition of redundant personnel three-way pipe integration processingequipment through the setting of drive mechanism and multiaxis motor, can actuating motor and multiaxis motor when using, makes the three through-hole of three-way pipe simultaneously drill and polish, has not only improved production efficiency, and every through-hole of the three-way pipe of processing moreover all is the same with the size and the precision homonymy of other three-way pipe processing with the position, has reached the purpose that improves machining efficiency and quality simultaneously.
2. This reposition of redundant personnel three-way pipe integration processingequipment, through the setting of electrorheological fluids device, through the characteristic of electrorheological fluids and adopt the constraint area and press the cooperation of hasp when using, not only can carry out good clamp to the three-way pipe and fix, but also easy to assemble and dismantle, rethread control panel and motor, multi-axis motor and the equal electrically conductive setting of being connected of electrorheological fluids device can make things convenient for the workman to operate, have reached the purpose of simplifying the operation, facilitate the use.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is a side view of the holding fixture of the present invention;
FIG. 3 is a top view of the transmission mechanism of the present invention
Fig. 4 is a three-dimensional view of the drive mechanism of the present invention.
In the figure: 1. a work table; 2. a first threaded rod; 3. a second threaded rod; 4. a third threaded rod; 5. a first bevel gear; 6. a second bevel gear; 7. a third bevel gear; 8. a mobile station; 9. a multi-axis motor; 10. a drill bit; 11. polishing the grinding wheel; 12. an annular support bracket; 13. an electrorheological fluid device; 1301. a rubber sleeve; 14. a binding belt; 15. pressing the lock catch; 16. a three-way pipe; 17. a control panel; 18. a shaft seat; 19. an electric motor; 20. a small belt pulley; 21. a belt; 22. a large belt wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1 to 4, the present invention provides a technical solution: an integrated processing device for a shunt three-way pipe comprises a workbench 1, wherein a groove is formed in the upper surface of the workbench 1, a transmission mechanism is arranged in the groove and consists of a first threaded rod 2, a second threaded rod 3, a third threaded rod 4, a first bevel gear 5, a second bevel gear 6 and a third bevel gear 7, one end of the first threaded rod 2 is fixedly connected with the first bevel gear 5, one end of the second threaded rod 3 is fixedly connected with the second bevel gear 6, one end of the third threaded rod 4 is fixedly connected with the third bevel gear 7, the other ends of the first threaded rod 2, the second threaded rod 3 and the third threaded rod 4 are rotatably connected with the inner wall of the groove, the groove is T-shaped, shaft seats 18 are rotatably connected with the outer surfaces of the first threaded rod 2, the second threaded rod 3 and the third threaded rod 4, the shaft seats 18 are fixedly connected with the inner bottom wall of the groove, the first bevel gear 5 is respectively meshed with the second bevel gear 6 and the third bevel gear 7, the second threaded rod 3 and the third threaded rod 4 are positioned on the same horizontal line, the thread turning directions of the second threaded rod 3 and the third threaded rod 4 are opposite, the outer sides of the first threaded rod 2, the second threaded rod 3 and the third threaded rod 4 are all in threaded connection with a mobile station 8, the upper surface of the mobile station 8 is fixedly connected with a multi-shaft motor 9, the output end of the multi-shaft motor 9 is fixedly connected with a perforating drill 10 and a polishing grinding wheel 11, the upper surface of the working table 1 is fixedly connected with a fixing clamp, the fixing clamp comprises a clamp base, an annular support 12, an electrorheological fluid device 13, a constraint belt 14 and a pressing lock catch 15, the annular support 12 is fixedly connected with the upper surface of the clamp base, the annular support 12 is semi-annular, the electrorheological fluid device 13 is arranged inside the annular support 12, the electrorheological fluid device 13 comprises a rubber sleeve 1301, electrorheological fluid and a coil, one end of the constraint belt 14 is fixedly connected with one end of the annular support 12, the pressing lock catch 15 is fixedly connected with the other end of the annular support 12, pressing teeth are arranged inside the pressing lock catch 15, a pressing groove matched with the pressing teeth is formed in the upper surface of the restraining belt 14, a three-way pipe 16 is arranged inside the fixing clamp, a plurality of punching drills 10 are arranged, the centers of the polishing grinding wheels 11 and the center of a through hole at the end of the three-way pipe 16 are positioned on the same horizontal line, the diameter of the polishing grinding wheels 11 is slightly larger than that of the through hole at the end of the three-way pipe 16, the end of the first threaded rod 2 is fixedly connected with a power mechanism, one side of the upper surface of the workbench 1 is fixedly connected with a control panel 17, the power mechanism consists of a motor 19, a small belt pulley 20, a belt 21 and a large belt pulley 22, the output end of the motor 19 is fixedly connected with the small belt pulley 20, the small belt pulley 20 is in transmission connection with the large belt pulley 22 through the belt 21, the large belt pulley 22 is fixedly connected with the end of the first threaded rod 2, the control panel 17 is electrically connected with the motor 19, the multi-shaft motor 9 and the electro-rheological fluid device 13.
When the three-way pipe support is used, firstly, the three-way pipe 16 is placed in the annular support 12, the electrorheological fluid device 13 is started, then the three-way pipe 16 is bound to the inner part of the annular support 12 through the binding belt 14, the movement of the three-way pipe 16 is prevented, the binding belt 14 is pulled into the pressing lock catch 15, the pressing lock catch 15 is pressed downwards, the binding belt 14 is fixed, at the moment, the electrorheological fluid device 13 is closed through the control panel 17, the electrorheological fluid is changed into liquid, the volume of the rubber sleeve 1301 is increased, the three-way pipe 16 is fixed more tightly, then the motor 19 and the multi-shaft motor 9 are started through the control panel 17, the motor 19 drives the small belt wheel 20 to rotate, the small belt wheel 20 drives the large belt wheel 22 to rotate through the belt 21, the large belt wheel 22 drives the first threaded rod 2 to rotate, the first threaded rod 2 drives the first bevel gear 5 to rotate, the first bevel gear 5 drives the second bevel gear 6 and the third bevel gear 7 to rotate, make second threaded rod 3 and third threaded rod 4 also rotate, make three mobile station 8 remove simultaneously, multi-axis motor 9 drives drill bit 10 and polishing grinding wheel piece 11 and rotates, polish and the processing of drilling to the end through-hole and the flange of three-way pipe 16, the back of finishing processing, stop multi-axis motor 9 through control panel 17, and make motor 19 antiport, make mobile station 8 keep away from three-way pipe 16 during motor 19 antiport, then start electrorheological fluid device 13, will press hasp 15 to open, take out the three-way pipe 16 after the processing.
The working principle and the beneficial effects of the utility model are as follows: the integrated processing device of the shunt three-way pipe can start the motor 19 and the multi-axis motor 9 when in use through the arrangement of the transmission mechanism and the multi-axis motor 9, simultaneously, three through holes of the three-way pipe 16 are drilled and polished simultaneously, not only the production efficiency is improved, but also the size and the precision of each through hole of the processed three-way pipe 16 at the same position are the same as those of other three-way pipes 16 processed, thereby achieving the purpose of simultaneously improving the processing efficiency and the quality, through the arrangement of the electrorheological fluid device 13, through the characteristics of the electrorheological fluid and the matching of the constraint belt 14 and the pressing lock catch 15 when in use, the integrated processing device of the shunt three-way pipe 16 not only can well clamp and fix the three-way pipe 16, but also is convenient to install and disassemble, and through the arrangement of the control panel 17 and the motor 19, the multi-axis motor 9 and the electrorheological fluid device 13, the integrated processing device can be convenient for workers to operate, the purposes of simplifying operation and facilitating use are achieved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.
Claims (6)
1. The utility model provides a reposition of redundant personnel three-way pipe integration processingequipment, includes workstation (1), its characterized in that: the upper surface of the workbench (1) is provided with a groove, a transmission mechanism is arranged in the groove and consists of a first threaded rod (2), a second threaded rod (3), a third threaded rod (4), a first bevel gear (5), a second bevel gear (6) and a third bevel gear (7), the outer sides of the first threaded rod (2), the second threaded rod (3) and the third threaded rod (4) are all in threaded connection with a movable table (8), the upper surface of the movable table (8) is fixedly connected with a multi-shaft motor (9), the output end of the multi-shaft motor (9) is fixedly connected with a punching drill bit (10) and a polishing grinding wheel (11), the upper surface of the workbench (1) is fixedly connected with a fixing clamp, and the fixing clamp consists of a clamp base, an annular support (12), an electrorheological fluid device (13), a binding belt (14) and a pressing lock catch (15), the fixing clamp is characterized in that a three-way pipe (16) is arranged inside the fixing clamp, the end of the first threaded rod (2) is fixedly connected with a power mechanism, and one side of the upper surface of the workbench (1) is fixedly connected with a control panel (17).
2. The integrated processing device for the shunt three-way pipe according to claim 1, characterized in that: the one end and first bevel gear (5) fixed connection of first threaded rod (2), the one end and second bevel gear (6) fixed connection of second threaded rod (3), the one end and third bevel gear (7) fixed connection of third threaded rod (4), the other end of first threaded rod (2), second threaded rod (3) and third threaded rod (4) all rotates with the inner wall in groove to be connected, the shape in groove is the T shape, the surface of first threaded rod (2), second threaded rod (3) and third threaded rod (4) all rotates and is connected with axle bed (18), axle bed (18) and the interior diapire fixed connection in groove.
3. The integrated processing device for the shunt three-way pipe according to claim 1, characterized in that: the first bevel gear (5) is meshed with the second bevel gear (6) and the third bevel gear (7) respectively, the second threaded rod (3) and the third threaded rod (4) are located on the same horizontal line, and the thread turning directions of the second threaded rod (3) and the third threaded rod (4) are opposite.
4. The integrated processing device for the shunt three-way pipe according to claim 1, characterized in that: the number of the punching drill bits (10) is multiple, the centers of the polishing grinding wheels (11) and the center of the through hole at the end of the three-way pipe (16) are located on the same horizontal line, and the diameter of each polishing grinding wheel (11) is slightly larger than that of the through hole at the end of the three-way pipe (16).
5. The integrated processing device for the shunt three-way pipe according to claim 1, characterized in that: the annular support (12) is fixedly connected with the upper surface of the clamp base, the annular support (12) is semi-annular, the electrorheological fluid device (13) is installed in the annular support (12), the electrorheological fluid device (13) is composed of a rubber sleeve (1301), electrorheological fluid and a coil, one end of the constraint belt (14) is fixedly connected with one end of the annular support (12), the pressing lock catch (15) is fixedly connected with the other end of the annular support (12), pressing teeth are arranged in the pressing lock catch (15), and pressing grooves matched with the pressing teeth are formed in the upper surface of the constraint belt (14).
6. The integrated processing device for the shunt three-way pipe according to claim 1, characterized in that: the power mechanism is composed of a motor (19), a small belt wheel (20), a belt (21) and a large belt wheel (22), the output end of the motor (19) is fixedly connected with the small belt wheel (20), the small belt wheel (20) is in transmission connection with the large belt wheel (22) through the belt (21), the large belt wheel (22) is fixedly connected with the end of the first threaded rod (2), and the control panel (17) is in conductive connection with the motor (19), the multi-axis motor (9) and the electrorheological fluid device (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121627481.0U CN215546652U (en) | 2021-07-17 | 2021-07-17 | Integrated processing device for shunt three-way pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121627481.0U CN215546652U (en) | 2021-07-17 | 2021-07-17 | Integrated processing device for shunt three-way pipe |
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| Publication Number | Publication Date |
|---|---|
| CN215546652U true CN215546652U (en) | 2022-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121627481.0U Active CN215546652U (en) | 2021-07-17 | 2021-07-17 | Integrated processing device for shunt three-way pipe |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116423155A (en) * | 2023-04-12 | 2023-07-14 | 优瑞朗实业有限公司 | One-step forming process and device for three-way reducing main pipe |
-
2021
- 2021-07-17 CN CN202121627481.0U patent/CN215546652U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116423155A (en) * | 2023-04-12 | 2023-07-14 | 优瑞朗实业有限公司 | One-step forming process and device for three-way reducing main pipe |
| CN116423155B (en) * | 2023-04-12 | 2023-11-17 | 优瑞朗实业有限公司 | One-step forming process and device for three-way reducing main pipe |
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