CN215546622U - Laser swinging head surfacing equipment - Google Patents
Laser swinging head surfacing equipment Download PDFInfo
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- CN215546622U CN215546622U CN202122233129.5U CN202122233129U CN215546622U CN 215546622 U CN215546622 U CN 215546622U CN 202122233129 U CN202122233129 U CN 202122233129U CN 215546622 U CN215546622 U CN 215546622U
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Abstract
The utility model discloses laser oscillating bead welding processing equipment which comprises a rack, a material receiving mechanism, a first processing mechanism, a second processing mechanism, an X-axis movement mechanism, a Y-axis movement mechanism and a Z-axis movement mechanism, wherein the material receiving mechanism is arranged on the rack; the receiving mechanism is arranged on the rack and used for bearing materials and realizing ascending or descending; the Y-axis movement mechanism is arranged on the rack behind the material receiving mechanism, so that the first processing mechanism and the X-axis movement mechanism move; the first processing mechanism is arranged on the Y-axis movement mechanism to form the material into a blank; the X-axis movement mechanism is arranged on the Y-axis movement mechanism on the left side of the first processing mechanism to enable the Z-axis movement mechanism to move; the Z-axis movement mechanism is arranged on the X-axis movement mechanism to enable the second processing mechanism to ascend or descend; the second processing mechanism is arranged on the Z-axis movement mechanism to process the blank into a finished blank. The utility model realizes the production of products by forming and processing materials layer by layer, has lower loss, reduces the production cost, does not need secondary processing to repair defects and reduces the production requirement.
Description
Technical Field
The utility model relates to the technical field of processing equipment, in particular to laser oscillating head surfacing processing equipment.
Background
At present, most of the existing processing equipment directly processes blanks or processes the blanks after the blanks are subjected to die-casting forming; since all blanks on the market have determined specifications, that is, the shapes and sizes of all blanks are fixed during production and molding, the blanks are likely to have larger loss by adopting a mode of directly processing the blanks by processing equipment, so that the materials are unnecessarily lost, and the production cost is higher; the mode that processing equipment is adopted to process the raw materials after die-casting and forming is carried out, the defects of air holes, lock holes, heat cracks, flow marks and the like can exist in castings due to the problems of air retention and the like in the die-casting process, and the castings with the defects can be produced and processed only after secondary processing is carried out to repair the defects, so that the mode has high production requirements on the castings, wastes time and labor and has high difficulty.
Accordingly, the prior art is deficient and needs improvement.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provides laser swing head surfacing equipment.
The technical scheme of the utility model is as follows:
a laser pendulum hardfacing apparatus comprising: the automatic feeding device comprises a rack, a material receiving mechanism, a first processing mechanism, a second processing mechanism, an X-axis movement mechanism, a Y-axis movement mechanism and a Z-axis movement mechanism; the receiving mechanism is arranged on the rack and used for bearing materials and driving the borne materials to ascend or descend; the Y-axis movement mechanism is arranged on the rack on one side of the material receiving mechanism, the first processing mechanism is arranged on the Y-axis movement mechanism above the material receiving mechanism, the X-axis movement mechanism is arranged on the Y-axis movement mechanism on one side of the first processing mechanism, the Y-axis movement mechanism is used for drawing the first processing mechanism and the X-axis movement mechanism to respectively do linear movement along the operation direction of the Y-axis movement mechanism, and the first processing mechanism is used for processing materials to enable the materials to be molded into blanks; the Z-axis movement mechanism is arranged on the X-axis movement mechanism, the second processing mechanism is arranged on the Z-axis movement mechanism, the X-axis movement mechanism is used for drawing the Z-axis movement mechanism to do linear movement along the X-axis movement direction, the Z-axis movement mechanism is used for drawing the second processing mechanism to ascend or descend, and the second processing mechanism is used for processing the blank to enable the blank to be processed into a finished blank.
Further, the material receiving mechanism comprises a base plate, a first motor, a ball screw, a screw fixing seat, a charging barrel, a material receiving plate and a sliding support; the base plate is arranged on the rack, the charging barrel is connected below the base plate, the material receiving plate can be movably arranged in the charging barrel up and down, a through hole is formed in the position, corresponding to the material receiving plate, of the base plate, and the through hole is used for the material receiving plate to move; the left side and the right side of the charging barrel are respectively provided with an installation block, each installation block is provided with a first slide rail, each first slide rail is provided with a first slide block, each first slide block is connected with the sliding support, and the sliding support is also connected with the material receiving plate; the screw rod fixing seat is connected to the lower part of the charging barrel in front of the material receiving plate, and the left side and the right side of the screw rod fixing seat are correspondingly connected with the mounting block through a fixing block respectively; the first motor is arranged on the front side of the charging barrel, one end of the ball screw is connected with an output shaft of the first motor, the other end of the ball screw is arranged on the screw fixing seat in a rotating connection mode, and the sliding support is further connected with an output end of the ball screw through a connecting block.
Furthermore, the laser swinging head surfacing equipment also comprises a scraping mechanism; the scraping mechanism is movably arranged on the material receiving mechanism and is used for scraping scraps generated in processing;
the scraping mechanism comprises two mounting seats, a scraping plate and a cylinder; the front side and the rear side of the base plate are respectively provided with the mounting seats, each mounting seat is provided with a second slide rail, and each second slide rail is provided with a second slide block; the scraping plate is arranged above the substrate, and the front end and the rear end of the scraping plate are correspondingly connected with the second sliding block; the cylinder is arranged in front of the Y-axis movement mechanism and behind a mounting seat arranged on the rear side of the substrate and on the rack, an output shaft of the cylinder is connected with the scraper, and the cylinder is used for drawing the scraper to move left and right, so that the scraper scrapes scraps generated in processing.
Further, the first processing mechanism comprises a laser galvanometer and a galvanometer ram; the laser vibrating mirror is arranged on the vibrating mirror ram and used for processing materials to enable the materials to be molded into blanks.
Further, the second machining mechanism comprises a milling head and a milling cutter; the milling head is connected below the Z-axis movement mechanism, the milling cutter is detachably connected to the output end of the milling head, and the milling head is used for drawing the milling cutter to rotate so that the milling cutter can process the blanks.
Further, the laser oscillating bead welding processing equipment also comprises a tool magazine mechanism; the tool magazine mechanism is arranged on the rack on the left side of the scraping mechanism and in front of the Y-axis movement mechanism and is used for matching with the second machining mechanism to realize tool changing;
the tool magazine mechanism comprises a second motor, a divider, a transmission rotating shaft, a base and a tool disc seat; the base is arranged on the rack in front of the Y-axis movement mechanism and on the left side of the scraping mechanism, the transmission rotating shaft is rotatably arranged in the base, and the upper end and the lower end of the transmission rotating shaft penetrate through the base; the cutter head seat is arranged at one end, which penetrates out of the base, of the transmission rotating shaft, a plurality of cutter holders are arranged at the edge of the cutter head seat, and each cutter holder is provided with a milling cutter; the divider is connected below the base, and an output shaft of the divider is connected with the bottom of the transmission rotating shaft; the second motor is connected to the divider, an output shaft of the second motor is connected with an input shaft of the divider, and the second motor is used as a power source to enable the divider to pull the transmission rotating shaft to rotate.
Furthermore, the Y-axis motion mechanism comprises a Y-axis double-mover linear motor module; the Y-axis double-mover linear motor module is arranged on the rack behind the substrate, the galvanometer ram is arranged above the substrate and on one mover slider of the Y-axis double-mover linear motor module, the X-axis movement mechanism is arranged on the other mover slider of the Y-axis double-mover linear motor module on the left side of the galvanometer ram, and the Y-axis double-mover linear motor module is used for drawing the first processing mechanism and the X-axis movement mechanism to respectively do linear movement along the operation direction of the Y-axis double-mover linear motor module, so that the first processing mechanism and the X-axis movement mechanism respectively move left and right.
Furthermore, the X-axis motion mechanism comprises an X-axis linear module and an X-axis ram; the X-axis ram is arranged on a rotor slider of the Y-axis double-rotor linear motor module on the left side of the galvanometer ram and is also connected with the rotor slider of the X-axis linear module, the Z-axis motion mechanism is connected to the front side of the X-axis linear module, and the X-axis linear module is used for drawing the Z-axis motion mechanism to do linear motion along the running direction of the X-axis linear module so as to enable the Z-axis motion mechanism to move back and forth.
Furthermore, the Z-axis movement mechanism comprises a Z-axis linear module and a Z-axis ram; the active cell slider of the Z-axis linear module is connected to the front side of the X-axis linear module, the Z-axis ram is connected to the front side of the Z-axis linear module, the second processing mechanism is connected to the lower portion of the Z-axis ram, and the Z-axis linear module is used for drawing the Z-axis ram to ascend or descend so that the second processing mechanism connected with the Z-axis ram can ascend or descend.
By adopting the scheme, the utility model has the following beneficial effects:
1. the design of the utility model realizes the production and processing of products by forming and processing materials layer by layer, realizes the feeding of materials according to requirements, has low material loss, improves the utilization rate of materials, has lower production cost, does not need secondary processing to repair defects, reduces production requirements, improves user experience, has exquisite design and is worthy of great social popularization;
2. the application of the tool magazine mechanism in the preferred scheme can realize automatic tool changing for the milling head, does not need to manually change the milling cutter, and has higher automation degree;
3. the application of scraping mechanism in the preferred scheme can scrape the sweeps that produce during processing, need not artifical clearance, realizes automatic clearance sweeps.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a three-dimensional structure diagram of a laser head-oscillating overlaying welding device according to an embodiment of the present invention;
fig. 2 is a perspective structural view of another angle of the laser head-oscillating overlaying welding processing equipment according to an embodiment of the present invention;
fig. 3 is a perspective structural view of the material receiving mechanism and the scraping mechanism combined together according to an embodiment of the present invention;
fig. 4 is a perspective structural view of another angle when the receiving mechanism and the scraping mechanism are combined together according to an embodiment of the present invention;
fig. 5 is a perspective view of a magazine mechanism according to an embodiment of the present invention.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the utility model and are not limiting of the utility model. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "left", "right", and the like are used based on the orientations and positional relationships shown in the drawings only for convenience of description and simplification of operation, and do not indicate or imply that the referred device or element must have a specific orientation, be configured and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.
Referring to fig. 1 to 5, the utility model provides laser oscillating-head surfacing equipment, which comprises a rack 1, a material receiving mechanism 2, a first processing mechanism, a second processing mechanism, an X-axis movement mechanism 3, a Y-axis movement mechanism 4, a Z-axis movement mechanism 5, a tool magazine mechanism 6 and a scraping mechanism 7; the material receiving mechanism 2 is arranged on the rack 1, is used for bearing materials, is used for driving the borne materials to ascend or descend, and is used for providing a processing platform; the Y-axis movement mechanism 4 is arranged on the rack 1 behind the material receiving mechanism 2, the first processing mechanism is arranged on the Y-axis movement mechanism 4 above the material receiving mechanism 2, the X-axis movement mechanism 3 is arranged on the Y-axis movement mechanism 4 on the left side of the first processing mechanism, the Y-axis movement mechanism 4 is used for drawing the first processing mechanism and the X-axis movement mechanism 3 to respectively do linear movement along the operation direction of the Y-axis movement mechanism 4, and the first processing mechanism is used for processing the material placed on the material receiving mechanism 2 to form the material into a blank to be processed; the Z-axis movement mechanism 5 is arranged on the X-axis movement mechanism 3, the second processing mechanism is arranged on the Z-axis movement mechanism 5, the X-axis movement mechanism 3 is used for drawing the Z-axis movement mechanism 5 to do linear movement along the X-axis movement direction, the Z-axis movement mechanism 5 is used for drawing the second processing mechanism to realize ascending or descending, and the second processing mechanism is used for processing the blank to enable the blank to be processed into a blank; the scraping mechanism 7 is movably arranged on the material receiving mechanism 2 and is used for scraping scraps generated in processing; the tool magazine mechanism 6 is arranged on the rack 1 at the left side of the scraping mechanism 7 and in front of the Y-axis movement mechanism 4 and is used for matching with the second machining mechanism to realize tool changing; that is to say, in practical application, a material is placed on the material receiving mechanism 2, the first processing mechanism is moved to a position right above the material through the action of the Y-axis movement mechanism 4, the material is formed into a blank through the action of the first processing mechanism, the blank is processed by the second processing mechanism under the coordination of the Y-axis movement mechanism 4, the X-axis movement mechanism 3 and the Z-axis movement mechanism 5, the blank is processed into a blank, the blank is driven to descend by the action of the material receiving mechanism 2 by a preset height to enter the material receiving mechanism 2, a new material is placed on the processed blank, the actions are repeated, two layers of blanks are obtained, and the process is repeated, so that a required product is obtained in a layer-by layer manner.
In this embodiment, the receiving mechanism 2 includes a substrate 21, a first motor 22, a ball screw 23, a screw fixing seat 24, a cartridge 25, a receiving plate 26 and a sliding support 27; the base plate 21 is arranged on the frame 1, the material cylinder 25 is connected below the base plate 21, the material receiving plate 26 can be movably arranged in the material cylinder 25 up and down, and a through hole is arranged on the base plate 21 corresponding to the material receiving plate 26 and used for moving the material receiving plate 26; the left side and the right side of the charging barrel 25 are respectively provided with a mounting block 251 arranged from top to bottom, each mounting block 251 is provided with a first slide rail 252 arranged from top to bottom, each first slide rail 252 is provided with a first slide block, each first slide block is connected with the slide bracket 27, and the slide bracket 27 is also connected with the bottom of the material receiving plate 26; the first motor 22 is disposed on the front side of the cartridge 25, and an output shaft of the first motor 22 is disposed downward; the screw rod fixing seat 24 is connected to the lower part of the charging barrel 25 in front of the material receiving plate 26, and the left side and the right side of the screw rod fixing seat 24 are correspondingly connected with the mounting block 251 through a fixing block 241 respectively, so that the structure is more stable; one end of the ball screw 23 is connected to an output shaft of the first motor 22, specifically, connected to the output shaft of the first motor 22 through a coupling, the other end of the ball screw 23 is rotatably connected to the screw fixing seat 24, and the sliding bracket 27 is further connected to an output end of the ball screw 23 (the output end of the ball screw 23 is a nut of the ball screw 23, which is the prior art) through a connecting block 271, the first motor 22 is configured to pull the ball screw 23 to rotate, so that the sliding bracket 27 connected to the ball screw 23 is raised or lowered along the first slide rail 252, thereby raising or lowering the material receiving plate 26 connected to the sliding bracket; that is, in practical use, the receiving plate 26 carries the material and the preform processed from the material, the ball screw 23 is rotated by the operation of the first motor 22, and the slide holder 27 is moved up or down along the first slide rail 252 by the operation of the ball screw 23, so that the receiving plate 26 is moved up or down.
In this embodiment, the Y-axis moving mechanism 4 includes a Y-axis dual-mover linear motor module; the Y-axis double-mover linear motor module is arranged behind the base plate 21 and on the rack 1, the first processing mechanism is arranged above the base plate 21 and on one of mover sliders of the Y-axis double-mover linear motor module (the mover slider is located at the right part of the Y-axis double-mover linear motor module and is a right mover slider), the X-axis movement mechanism 3 is arranged on the left side of the first processing mechanism and on the other mover slider of the Y-axis double-mover linear motor module (the mover slider is located at the left part of the Y-axis double-mover linear motor module and is a left mover slider), namely, the first processing mechanism and the X-axis movement mechanism 3 are sequentially arranged on the two mover sliders of the double-mover linear motor module from right to left, the Y-axis double-mover linear motor module is used for drawing the first processing mechanism and the X-axis movement mechanism 3 respectively to be linear along the running direction of the Y-axis double-mover linear motor module Moving to enable the first processing mechanism and the X-axis movement mechanism 3 to respectively realize left and right movement; that is to say, in practical application, the first processing mechanism and the X-axis movement mechanism 3 are respectively moved along the operation direction of the Y-axis double-mover linear motor module by the action of the Y-axis double-mover linear motor module, so that the first processing mechanism can be moved right above the material, and the X-axis movement mechanism 3 can be moved left and right.
In the present embodiment, the first processing mechanism includes a laser galvanometer 8 and a galvanometer ram 9; the galvanometer ram 9 is arranged on a right rotor slider of the Y-axis double-rotor linear motor module above the substrate 21, the laser galvanometer 8 is arranged on the galvanometer ram 9, and the laser galvanometer 8 is used for processing materials to form the materials into blanks; that is to say, in practical application, the laser galvanometer 8 arranged on the galvanometer ram 9 is moved to a position right above the material through the action of the double-mover linear motor module on the Y axis, and then the material placed on the material receiving plate 26 or the material placed on the blank is processed through the action of the laser galvanometer 8, so that the material is formed into a blank.
In this embodiment, the X-axis moving mechanism 3 includes an X-axis linear module and an X-axis ram; the X-axis ram is arranged on a left rotor slider of the Y-axis double-rotor linear motor module on the left side of the galvanometer ram 9 and is also connected with a rotor slider of the X-axis linear module, the Z-axis motion mechanism 5 is connected to the front side of the X-axis linear module, and the X-axis linear module is used for drawing the Z-axis motion mechanism 5 to do linear motion along the running direction of the X-axis linear module so as to enable the Z-axis motion mechanism 5 to move back and forth; that is, in practical application, the X-axis ram moves along the operation direction of the Y-axis dual-mover linear motor module through the Y-axis dual-mover linear motor module, so that the X-axis linear module connected to the X-axis ram can move left and right, and the Z-axis moving mechanism 5 connected to the X-axis ram moves along the operation direction of the X-axis linear module through the movement of the X-axis linear module, so that the Z-axis moving mechanism 5 can move back and forth.
In this embodiment, the Z-axis motion mechanism 5 includes a Z-axis linear module and a Z-axis ram; the rotor slider of the Z-axis linear module is connected to the front side of the X-axis linear module, the Z-axis ram is connected to the front side of the Z-axis linear module, the second machining mechanism is connected below the Z-axis ram, and the Z-axis linear module is used for drawing the Z-axis ram to ascend or descend so as to enable the second machining mechanism connected with the Z-axis ram to ascend or descend; in other words, in practical applications, the Z-axis linear module moves along the running direction of the X-axis linear module through the action of the X-axis linear module, and the Z-axis ram is raised or lowered through the action of the Z-axis linear module, so that the second processing mechanism connected with the Z-axis ram is raised or lowered.
In the present embodiment, the second machining mechanism includes a milling head 10 and a milling cutter 11; the milling head 10 is connected below the Z-axis ram, the milling cutter 11 is detachably connected to the output end of the milling head 10, and the milling head 10 is used for drawing the milling cutter 11 to rotate so that the milling cutter 11 can process the blank; that is, in practical application, the milling head 10 is moved in a three-dimensional space by the movement of the Y-axis double-mover linear motor module, the X-axis linear module and the Z-axis linear module, and the blank is processed by the milling cutter 11 by the movement of the milling head 10, so as to obtain a formed blank.
In the present embodiment, the tool magazine mechanism 6 includes a second motor 61, a divider 62, a transmission rotating shaft 63, a base 64, and a cutter head seat 65; the base 64 is arranged on the rack 1 in front of the Y-axis double-mover linear motor module and on the left side of the scraping mechanism 7, the transmission rotating shaft 63 can rotate around the axis of the transmission rotating shaft and is arranged in the base 64, and the upper end and the lower end of the transmission rotating shaft 63 penetrate through the base 64; the cutter head seat 65 is arranged at one end of the transmission rotating shaft 63 which penetrates out of the base 64 upwards, a plurality of cutter holders 651 are arranged at the edge of the cutter head seat 65, and each cutter holder 651 is provided with a milling cutter; the divider 62 is connected below the base 64, and an output shaft of the divider 62 (i.e. a power output end of the divider 62) is connected with the bottom of the transmission rotating shaft 63; the second motor 61 is connected to the divider 62, an output shaft of the second motor 61 is connected to an input shaft of the divider 62 (i.e., a power input end of the divider 62), the second motor 61 is used as a power source, the divider 62 pulls the transmission rotating shaft 63 to rotate, so that the cutter head seat 65 connected to the transmission rotating shaft 63 rotates, and a certain milling cutter 11 can be shifted to a specified position, specifically, the divider 62 is preferably a 60DF 62; that is to say, when the milling cutter 11 needs to be replaced, the milling head 10 is moved to a preset cutter changing position by the actions of the Y-axis double-mover linear motor module, the X-axis linear module and the Z-axis linear module, the driving rotating shaft 63 pulls the cutter head seat 65 to rotate by the actions of the second motor 61 and the divider 62, so that the required milling cutter 11 rotates to the position right below the milling head 10, and the milling head 10 descends by the actions of the Z-axis linear module to complete the installation of the milling head 10 and the milling cutter 11, thereby realizing cutter changing;
further, tool magazine mechanism 6 still includes protection casing 66, protection casing 66 in cutter head 65 top sets up in frame 1 is last, plays a guard action to cutter head 65, just but the right side of protection casing 66 is established and is provided with open and close storehouse door, and when milling cutter 11 need be changed, opens storehouse door, and cutter head 10 can be close to cutter head 65 in order to carry out the tool changing operation.
In the present embodiment, the scraping mechanism 7 includes two mounting seats 71, a scraper 72, and an air cylinder 73; the front side and the rear side of the substrate 21 are respectively provided with the mounting seats 71, each mounting seat 71 is provided with a second sliding rail 711 arranged from left to right, and each second sliding rail 711 is provided with a second sliding block; the scraping plate 72 is arranged above the base plate 21, and the front end and the rear end of the scraping plate 72 are correspondingly connected with the second sliding block; the cylinder 73 is arranged on the frame 1 in front of the Y-axis double-mover linear motor module and behind the mounting seat 71 arranged on the rear side of the base plate 21, an output shaft of the cylinder 73 is connected with the scraper 72, a row of waste holes are further formed in the right side of the through hole of the base plate 21, and the cylinder 73 is used for drawing the scraper 72 to move left and right so that the scraper 72 scrapes waste chips generated in processing; that is, when the dust needs to be cleaned, the scraper 72 is moved rightward by the operation of the cylinder 73, so that the scraper 72 scrapes the dust off the base plate 21 and discharges the dust through the waste discharge hole.
The working process and principle of the utility model are as follows: firstly, a layer of material is laid on the material receiving plate 26 through manual work or an external feeding mechanism, and processing preparation is made; then, the laser galvanometer 8 moves to the position right above the material under the action of the Y-axis double-mover linear motor module, and the material is formed into a blank through the action of the laser galvanometer 8; then, the laser galvanometer 8 is reset under the action of the Y-axis double-mover linear motor module, the milling head 10 moves to the position above a blank to be processed under the action of the Y-axis double-mover linear motor module, the X-axis linear module and the Z-axis linear module, at the moment, the milling head 10 drives the milling cutter 11 to work under the cooperation of the Y-axis double-mover linear motor module, the X-axis linear module and the Z-axis linear module, so that the milling cutter 11 processes the blank, the blank is processed into a blank (marked as a first blank), and after the processing is finished, the milling head 10 is reset; then, the material receiving plate 26 is lowered under the action of the first motor 22 to make the upper surface of the first blank flush with the upper surface of the substrate 21, a layer of material is laid on the first blank through manual work or an external feeding mechanism, the above actions are repeated to perform the second processing, so that the material laid on the first blank is processed into a blank from the raw material and then is processed into a blank (denoted as a second blank), and the second blank is processed on the basis of the first blank; the above steps are repeated until a complete product is processed, so that the production and processing of the product are finished in a layer-by-layer surfacing processing mode.
Compared with the prior art, the utility model has the following beneficial effects:
1. the design of the utility model realizes the production and processing of products by forming and processing materials layer by layer, realizes the feeding of materials according to requirements, has low material loss, improves the utilization rate of materials, has lower production cost, does not need secondary processing to repair defects, reduces production requirements, improves user experience, has exquisite design and is worthy of great social popularization;
2. the application of the tool magazine mechanism in the preferred scheme can realize automatic tool changing for the milling head, does not need to manually change the milling cutter, and has higher automation degree;
3. the application of scraping mechanism in the preferred scheme can scrape the sweeps that produce during processing, need not artifical clearance, realizes automatic clearance sweeps.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a laser pendulum head build-up welding processing equipment which characterized in that includes: the automatic feeding device comprises a rack, a material receiving mechanism, a first processing mechanism, a second processing mechanism, an X-axis movement mechanism, a Y-axis movement mechanism and a Z-axis movement mechanism; the receiving mechanism is arranged on the rack and used for bearing materials and driving the borne materials to ascend or descend; the Y-axis movement mechanism is arranged on the rack on one side of the material receiving mechanism, the first processing mechanism is arranged on the Y-axis movement mechanism above the material receiving mechanism, the X-axis movement mechanism is arranged on the Y-axis movement mechanism on one side of the first processing mechanism, the Y-axis movement mechanism is used for drawing the first processing mechanism and the X-axis movement mechanism to respectively do linear movement along the operation direction of the Y-axis movement mechanism, and the first processing mechanism is used for processing materials to enable the materials to be molded into blanks; the Z-axis movement mechanism is arranged on the X-axis movement mechanism, the second processing mechanism is arranged on the Z-axis movement mechanism, the X-axis movement mechanism is used for drawing the Z-axis movement mechanism to do linear movement along the X-axis movement direction, the Z-axis movement mechanism is used for drawing the second processing mechanism to ascend or descend, and the second processing mechanism is used for processing the blank to enable the blank to be processed into a finished blank.
2. The laser oscillating bead welding processing device according to claim 1, wherein the material receiving mechanism comprises a base plate, a first motor, a ball screw, a screw fixing seat, a charging barrel, a material receiving plate and a sliding support; the base plate is arranged on the rack, the charging barrel is connected below the base plate, the material receiving plate can be movably arranged in the charging barrel up and down, a through hole is formed in the position, corresponding to the material receiving plate, of the base plate, and the through hole is used for the material receiving plate to move; the left side and the right side of the charging barrel are respectively provided with an installation block, each installation block is provided with a first slide rail, each first slide rail is provided with a first slide block, each first slide block is connected with the sliding support, and the sliding support is also connected with the material receiving plate; the screw rod fixing seat is connected to the lower part of the charging barrel in front of the material receiving plate, and the left side and the right side of the screw rod fixing seat are correspondingly connected with the mounting block through a fixing block respectively; the first motor is arranged on the front side of the charging barrel, one end of the ball screw is connected with an output shaft of the first motor, the other end of the ball screw is arranged on the screw fixing seat in a rotating connection mode, and the sliding support is further connected with an output end of the ball screw through a connecting block.
3. The laser pendulum bead weld machining apparatus according to claim 2, further comprising a scraping mechanism; the scraping mechanism is movably arranged on the material receiving mechanism and is used for scraping scraps generated in processing;
the scraping mechanism comprises two mounting seats, a scraping plate and a cylinder; the front side and the rear side of the base plate are respectively provided with the mounting seats, each mounting seat is provided with a second slide rail, and each second slide rail is provided with a second slide block; the scraping plate is arranged above the substrate, and the front end and the rear end of the scraping plate are correspondingly connected with the second sliding block; the cylinder is arranged in front of the Y-axis movement mechanism and behind a mounting seat arranged on the rear side of the substrate and on the rack, an output shaft of the cylinder is connected with the scraper, and the cylinder is used for drawing the scraper to move left and right, so that the scraper scrapes scraps generated in processing.
4. The laser oscillating bead weld processing apparatus according to claim 2, wherein the first processing mechanism includes a laser galvanometer and a galvanometer ram; the laser vibrating mirror is arranged on the vibrating mirror ram and used for processing materials to enable the materials to be molded into blanks.
5. The laser pendulum-head weld overlay machining apparatus of claim 3, wherein the second machining mechanism comprises a milling head and a milling cutter; the milling head is connected below the Z-axis movement mechanism, the milling cutter is detachably connected to the output end of the milling head, and the milling head is used for drawing the milling cutter to rotate so that the milling cutter can process the blanks.
6. The laser pendulum-head build-up welding processing apparatus according to claim 5, characterized in that the laser pendulum-head build-up welding processing apparatus further comprises a tool magazine mechanism; the tool magazine mechanism is arranged on the rack on the left side of the scraping mechanism and in front of the Y-axis movement mechanism and is used for matching with the second machining mechanism to realize tool changing;
the tool magazine mechanism comprises a second motor, a divider, a transmission rotating shaft, a base and a tool disc seat; the base is arranged on the rack in front of the Y-axis movement mechanism and on the left side of the scraping mechanism, the transmission rotating shaft is rotatably arranged in the base, and the upper end and the lower end of the transmission rotating shaft penetrate through the base; the cutter head seat is arranged at one end, which penetrates out of the base, of the transmission rotating shaft, a plurality of cutter holders are arranged at the edge of the cutter head seat, and each cutter holder is provided with a milling cutter; the divider is connected below the base, and an output shaft of the divider is connected with the bottom of the transmission rotating shaft; the second motor is connected to the divider, an output shaft of the second motor is connected with an input shaft of the divider, and the second motor is used as a power source to enable the divider to pull the transmission rotating shaft to rotate.
7. The laser pendulum bead weld machining apparatus of claim 4, wherein the Y-axis motion mechanism includes a Y-axis double-mover linear motor module; the Y-axis double-mover linear motor module is arranged on the rack behind the substrate, the galvanometer ram is arranged above the substrate and on one mover slider of the Y-axis double-mover linear motor module, the X-axis movement mechanism is arranged on the other mover slider of the Y-axis double-mover linear motor module on the left side of the galvanometer ram, and the Y-axis double-mover linear motor module is used for drawing the first processing mechanism and the X-axis movement mechanism to respectively do linear movement along the operation direction of the Y-axis double-mover linear motor module, so that the first processing mechanism and the X-axis movement mechanism respectively move left and right.
8. The laser pendulum bead weld processing apparatus of claim 7, wherein the X-axis motion mechanism includes an X-axis linear module and an X-axis ram; the X-axis ram is arranged on a rotor slider of the Y-axis double-rotor linear motor module on the left side of the galvanometer ram and is also connected with the rotor slider of the X-axis linear module, the Z-axis motion mechanism is connected to the front side of the X-axis linear module, and the X-axis linear module is used for drawing the Z-axis motion mechanism to do linear motion along the running direction of the X-axis linear module so as to enable the Z-axis motion mechanism to move back and forth.
9. The laser pendulum bead weld processing apparatus of claim 8, wherein the Z-axis motion mechanism includes a Z-axis linear module and a Z-axis ram; the active cell slider of the Z-axis linear module is connected to the front side of the X-axis linear module, the Z-axis ram is connected to the front side of the Z-axis linear module, the second processing mechanism is connected to the lower portion of the Z-axis ram, and the Z-axis linear module is used for drawing the Z-axis ram to ascend or descend so that the second processing mechanism connected with the Z-axis ram can ascend or descend.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202122233129.5U CN215546622U (en) | 2021-09-15 | 2021-09-15 | Laser swinging head surfacing equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202122233129.5U CN215546622U (en) | 2021-09-15 | 2021-09-15 | Laser swinging head surfacing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115401400A (en) * | 2022-08-22 | 2022-11-29 | 宁波臻至机械制造有限公司 | Mould guide pillar surface repair equipment |
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2021
- 2021-09-15 CN CN202122233129.5U patent/CN215546622U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115401400A (en) * | 2022-08-22 | 2022-11-29 | 宁波臻至机械制造有限公司 | Mould guide pillar surface repair equipment |
| CN115401400B (en) * | 2022-08-22 | 2024-04-16 | 宁波臻至机械制造有限公司 | Mould guide pillar surface repair equipment |
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