CN215517328U - Beer malt saccharification device - Google Patents
Beer malt saccharification device Download PDFInfo
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- CN215517328U CN215517328U CN202121832212.8U CN202121832212U CN215517328U CN 215517328 U CN215517328 U CN 215517328U CN 202121832212 U CN202121832212 U CN 202121832212U CN 215517328 U CN215517328 U CN 215517328U
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- upper tank
- tank cavity
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Abstract
The utility model belongs to the technical field of beer product production, and particularly relates to a malt saccharification device; comprises a saccharification tank, a connecting pipeline and a stirring device; the saccharification tank comprises an upper tank cavity, a lower tank cavity and a partition plate; the baffle is arranged between the upper tank cavity and the lower tank cavity, and the periphery of the baffle is fixedly connected and sealed with the inner wall of the saccharification tank; the stirring device comprises a driving device and a stirrer; the driving device is arranged above the upper tank cavity, and the stirrer is arranged inside the upper tank cavity; the output end of the driving device penetrates through the shell at the top of the upper tank cavity and is connected with the input end of the stirrer; the stirring device is arranged, so that the mixture is uniformly stirred, the stirring effect is good, and the efficiency is high; the rotary sprayer is arranged on the spray pipe, the cleaning is thorough, the quality is improved, the grains can be washed, the productivity is improved, and the pipeline is cleaned.
Description
Technical Field
The utility model belongs to the technical field of beer product production, and particularly relates to a malt saccharification device.
Background
In beer production, mashing of barley malt has always been an important step, typically carried out as follows: firstly, heating and stirring the mixture of water, malt and the like to obtain malt mash, filtering the obtained malt mash to obtain wort, further boiling, and then entering the next working procedure; currently, the mashing process is generally carried out in two tanks, one tank is used for stirring the mixture to obtain malt mash, the other tank is used for filtering the malt mash and boiling wort, and the two mashing tanks have large occupied area and high production cost.
Now, the preparation of the malt mash in the saccharification procedure and the boiling process of the wort are combined in one tank, and the wort boiling process is divided into an upper part and a lower part, so that the saccharification process is optimized, the occupied area is reduced, and the cost is saved.
The Chinese utility model patent with the publication number of CN201981177U entitled "a beer saccharification equipment" discloses a beer saccharification equipment, which is provided with an upper tank and a lower tank, and a partition plate is arranged in the middle, so that the field is saved, but the stirring of the mixture is realized by pumping the mixture from the bottom by a water pump and circulating the mixture from the top, and the stirring effect is achieved by the circulation of the mixture discharged from the top, so that the stirring effect is poor, the time is long, and the stirring is not uniform; and the wort prepared in the upper tank is boiled in the lower tank and then discharged through the water pump, so the lower tank which is already prepared with malt mash is cleaned, but the lower tank is not provided with an effective cleaning device, only water is filled from the charging hole, the wort is required to be filled and then discharged, the water consumption is large, the cleaning is not thorough, and the product quality is seriously influenced by wastes such as wheat bran contained in the residual malt mash.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems of poor stirring effect, long time and uneven stirring in the prior art; the problem that the cleaning is not thorough and the quality of the product is seriously influenced is solved, and a beer malt saccharification device is provided.
In order to achieve the purpose, the utility model adopts the technical scheme that: a beer malt saccharification device comprises a saccharification tank, a connecting pipeline and a stirring device, wherein the stirring device is arranged at the top of the saccharification tank; the saccharification tank comprises an upper tank cavity, a lower tank cavity and a partition plate; the baffle is arranged between the upper tank cavity and the lower tank cavity, and the periphery of the baffle is fixedly connected and sealed with the inner wall of the saccharification tank; the stirring device comprises a driving device and a stirrer; the driving device is arranged above the upper tank cavity, and the stirrer is arranged inside the upper tank cavity; and the output end of the driving device penetrates through the shell at the top of the upper tank cavity to be connected with the input end of the stirrer.
Preferably, the device also comprises a water spraying pipe, wherein the water spraying pipe is arranged at the top of the upper tank cavity, the tail end of the water spraying pipe extends into the inner upper tank cavity, and the end, far away from the upper tank cavity, of the water spraying pipe is connected with a water spraying pump; and a spray head is arranged at one end of the spray pipe extending into the upper tank cavity.
Preferably, the upper tank cavity is internally provided with a heater, and one side of the upper tank cavity is also provided with a feed inlet.
Preferably, a filter screen is arranged in the lower tank cavity, and a vinasse outlet is also arranged on one side of the lower tank cavity.
Preferably, the connecting pipeline comprises a first connecting pipe, a second connecting pipe, a third connecting pipe and a water pump; one end of the first connecting pipe is communicated and connected with one side of the bottom of the upper tank cavity, and the other end of the first connecting pipe is communicated and connected with one side of the top of the lower tank cavity; one end of the second connecting pipe is communicated and connected with one side of the top of the upper tank cavity, the other end of the second connecting pipe is connected with the output end of the water pump, and the input end of the water pump is communicated and connected with the bottom of the lower tank cavity; one end of the third connecting pipe is communicated and connected with one side of the bottom of the upper tank cavity.
Preferably, the device further comprises a valve, wherein the valve comprises a first valve, a second valve and a third valve; the first valve is arranged on the first connecting pipe; the second valve is arranged on the second connecting pipe; and the third valve is arranged on the third connecting pipe.
Preferably, the stirrer comprises a stirring shaft and a spiral stirring blade, the stirring shaft is vertically arranged, and one end of the stirring shaft is connected with the output end of the driving device; the spiral stirring blade is arranged on the stirring shaft.
Compared with the prior art, the utility model has the advantages and positive effects that: (1) the stirring device is arranged, so that the mixture is uniformly stirred, the stirring effect is good, and the efficiency is high; meanwhile, when the tank is cleaned, the stirring device is started, so that the cleaning is facilitated; (2) the rotary spray nozzle is arranged on the spray pipe, the cleaning is thorough, the cleaned water and the residual malt mash are mixed and enter the lower tank cavity, and the residual vinasse filtered on the filter screen is washed, namely the vinasse is washed, so that the pipeline is cleaned while the production rate is improved, and the blocking condition is reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced,
FIG. 1 is a schematic view of the present apparatus 1;
FIG. 2 is a schematic view of the present apparatus;
FIG. 3 is a schematic view of the stirring device;
FIG. 4 is a schematic view of the structure of the stirrer
FIG. 5 is a schematic view of a configuration of a saccharification tank;
fig. 6 is a schematic view of the connecting line.
1-a saccharification tank; 11-upper tank cavity, 111-heater, 112-charging hole; 12-lower tank cavity; 121-a filter screen, and 122-a vinasse outlet; 13-a separator;
2-connecting a pipeline; 21-a first connecting pipe, 22-a second connecting pipe, 23-a third connecting pipe and 24-a water pump;
3-a stirring device; 31-driving device, 32-stirrer, 321-stirring shaft and 322-spiral stirring blade;
4-a water spray pipe;
51-valve one, 52-valve two, 53-valve three.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, the present invention will be further described with reference to the accompanying drawings and examples.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and thus the present invention is not limited to the specific embodiments of the present disclosure.
Examples
A beer malt saccharification device comprises a saccharification tank 1 and a connecting pipeline 2 as shown in figure 1, and further comprises a stirring device 3, wherein the stirring device 3 is arranged at the top of the saccharification tank 1;
as shown in FIG. 2, the saccharification tank 1 comprises an upper tank chamber 11, a lower tank chamber 12 and a partition plate 13; the baffle 13 is arranged between the upper tank cavity 11 and the lower tank cavity 12, and the periphery of the baffle 13 is fixedly connected and sealed with the inner wall of the saccharification tank 1.
The partition plate 13 is welded tightly around the tank body to avoid the communication of the upper and lower cavities.
As shown in fig. 3, the stirring device 3 includes a driving device 31 and a stirrer 32; the driving device 31 is arranged above the upper tank cavity 11, and the stirrer 32 is arranged inside the upper tank cavity 11; the output end of the driving device 31 penetrates through the shell at the top of the upper tank cavity 11 and is connected with the input end of the stirrer 32.
A bearing hole is formed in the central shell of the top of the upper tank cavity 11, a bearing is installed in the bearing hole, and the output end of the driving device 31 penetrates through the top of the upper tank cavity 11 through the bearing to be connected with the input end of the stirrer 32; the mixer 32 is driven by the driving device 31 to mix the mixture, and the mixing device 3 is started to be more beneficial to cleaning when the tank is cleaned.
As shown in fig. 1 and 3, the device further comprises a water spray pipe 4, wherein the water spray pipe 4 is arranged at the top of the upper tank cavity 11, the tail end of the water spray pipe 4 extends into the inner upper tank cavity 11, and the end of the water spray pipe 4, which is far away from the upper tank cavity 11, is connected with a water spray pump; and a spray head is arranged at one end of the spray pipe 4 extending into the upper tank cavity 11.
The spray nozzle arranged on the spray pipe 4 is a spiral spray nozzle, the cleaning is thorough, the cleaned water and the residual malt mash are mixed and enter the lower tank cavity 12 to wash the residual vinasse filtered on the filter screen 121, namely, the vinasse is washed, the pipeline is cleaned while the production rate is improved, and the wort boiled and discharged through the water pump 24 through the pipeline is not polluted.
As shown in fig. 5, a heater 111 is disposed in the upper tank cavity 11, and a charging opening 112 is further disposed on one side of the upper tank cavity 11.
As shown in fig. 5, a filter screen 121 is disposed in the lower tank cavity 12, and a distiller's grains outlet 122 is further disposed on one side of the lower tank cavity 12.
The vinasse outlet 122 is used for discharging the remaining vinasse after filtration; the heaters 111 may be provided in plural, but should be uniformly arranged to ensure that the mixture is uniformly heated.
As shown in fig. 6, the connection pipeline 2 includes a first connection pipe 21, a second connection pipe 22, a third connection pipe 23, and a water pump 24;
one end of the first connecting pipe 21 is communicated and connected with one side of the bottom of the upper tank cavity 11, and the other end of the first connecting pipe is communicated and connected with one side of the top of the lower tank cavity 12;
one end of the second connecting pipe 22 is communicated and connected with one side of the top of the upper tank cavity 11, the other end of the second connecting pipe is connected with the output end of the water pump 24, and the input end of the water pump 24 is communicated and connected with the bottom of the lower tank cavity 12;
one end of the third connecting pipe 23 is connected with one side of the bottom of the upper tank cavity 11.
As shown in fig. 6, the device further comprises a valve, wherein the valve comprises a first valve 51, a second valve 52 and a third valve 53; the first valve 51 is arranged on the first connecting pipe 21; the second valve 52 is arranged on the second connecting pipe 22; the third valve 53 is disposed on the third connection pipe 23.
A first valve 51 is arranged at one end of the first connecting pipe 21 close to the upper tank cavity 11; the second valve 52 is arranged at one end of the second connecting pipe 22 close to the upper tank cavity 11; the third connection pipe 23 is connected to the next process equipment.
As shown in fig. 4, the stirrer 32 includes a stirring shaft 321 and a helical stirring blade 322, the stirring shaft 321 is vertically arranged, and one end of the stirring shaft 321 is connected with the output end of the driving device 31; the helical stirring blade 322 is disposed on the stirring shaft 321.
The spiral stirring vane 322 rotates in the same direction as the rotation of the stirring shaft 321.
The device comprises the following process steps:
firstly, pouring a mixture of water, barley malt and the like into an upper tank cavity 11 from a feeding port 112, starting a stirring device 3 and a heater 111 after a certain amount of the mixture in the upper tank cavity 11 is fed, stopping pouring after the amount of the mixture reaches a specified value, closing the feeding port 112, the stirring device 3 and the heater 111, and continuing to operate to prepare malt mash; after preparation, the stirring device 3 and the heater 111 are closed;
opening the first valve 51 of the first connecting pipe 21, allowing the malt mash to enter the lower tank cavity 12, and filtering through the filter screen 121 to obtain wort;
a water spray pump connected with the water spray pipe 4 is started, the rotary spray head sprays water to clean the upper tank cavity 11, and meanwhile, the stirring device 3 and the heater 111 can be started, so that the cleaning is facilitated; the cleaned water enters the lower tank cavity 12; finishing cleaning;
closing the above opened device;
opening the second valve 52 and the water pump 24 on the second connecting pipe 22, pumping the wort into the upper tank cavity 11, closing the water pump 24 and the second valve 52, and then heating and boiling;
opening the third valve 53 of the third connecting line 23 and pumping the wort to the next process unit; closing the above opened device; the saccharification process is completed.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in other forms, and any person skilled in the art may apply the above-mentioned technical details to other fields by using the equivalent embodiments with equivalent changes or modifications, but any simple modification and equivalent changes made to the above embodiments according to the technical spirit of the present invention may still fall within the protection scope of the technical solution of the present invention.
Claims (7)
1. A beer malt saccharification device comprises a saccharification tank (1) and a connecting pipeline (2), and is characterized by also comprising a stirring device (3);
the saccharification tank (1) comprises an upper tank cavity (11), a lower tank cavity (12) and a partition plate (13); the baffle (13) is arranged between the upper tank cavity (11) and the lower tank cavity (12), and the periphery of the baffle (13) is fixedly connected and sealed with the inner wall of the saccharification tank (1); the stirring device (3) is arranged at the top of the upper tank cavity (11);
the stirring device (3) comprises a driving device (31) and a stirrer (32); the driving device (31) is arranged above the upper tank cavity (11), and the stirrer (32) is arranged inside the upper tank cavity (11); the output end of the driving device (31) penetrates through the shell at the top of the upper tank cavity (11) to be connected with the input end of the stirrer (32).
2. The beer malting apparatus of claim 1, further comprising a water spraying pipe (4), wherein the water spraying pipe (4) is arranged on the top of the upper tank chamber (11), the end of the water spraying pipe extends into the inner upper tank chamber (11), and the end of the water spraying pipe (4) far away from the upper tank chamber (11) is connected with a water spraying pump; and a spray head is arranged at one end of the spray pipe (4) extending into the upper tank cavity (11).
3. A beer malt saccharification apparatus according to claim 1, characterized in that a heater (111) is provided in the upper tank chamber (11), and a feed inlet (112) is further provided at one side of the upper tank chamber (11).
4. A beer malt saccharification equipment according to claim 3, characterized in that a filter screen (121) is provided in the lower tank chamber (12), and a lees outlet (122) is provided at one side of the lower tank chamber (12).
5. A beer malt saccharification equipment according to claim 4, characterized in that the connection pipeline (2) comprises a first connection pipe (21), a second connection pipe (22), a third connection pipe (23) and a water pump (24);
one end of the first connecting pipe (21) is communicated and connected with one side of the bottom of the upper tank cavity (11), and the other end of the first connecting pipe is communicated and connected with one side of the top of the lower tank cavity (12);
one end of the second connecting pipe (22) is communicated and connected with one side of the top of the upper tank cavity (11), the other end of the second connecting pipe is connected with the output end of the water pump (24), and the input end of the water pump (24) is communicated and connected with the bottom of the lower tank cavity (12);
one end of the third connecting pipe (23) is communicated and connected with one side of the bottom of the upper tank cavity (11).
6. The beer malting apparatus of claim 5, further comprising valves, said valves comprising valve one (51), valve two (52), and valve three (53); the first valve (51) is arranged on the first connecting pipe (21); the second valve (52) is arranged on the second connecting pipe (22); the third valve (53) is arranged on the third connecting pipe (23).
7. A beer malt saccharification equipment according to claim 3, characterized in that the stirrer (32) comprises a stirring shaft (321) and a helical stirring blade (322), the stirring shaft (321) is vertically arranged and one end is connected with the output end of the driving device (31); the spiral stirring blade (322) is fixedly connected to the stirring shaft (321).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121832212.8U CN215517328U (en) | 2021-08-06 | 2021-08-06 | Beer malt saccharification device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121832212.8U CN215517328U (en) | 2021-08-06 | 2021-08-06 | Beer malt saccharification device |
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| Publication Number | Publication Date |
|---|---|
| CN215517328U true CN215517328U (en) | 2022-01-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121832212.8U Active CN215517328U (en) | 2021-08-06 | 2021-08-06 | Beer malt saccharification device |
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| CN (1) | CN215517328U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115651782A (en) * | 2022-12-06 | 2023-01-31 | 邯郸学院 | Multifunctional distilled liquor solid-state fermentation and brewed liquor saccharification liquid preparation integrated tank |
| CN115948207A (en) * | 2023-01-10 | 2023-04-11 | 河南啤匠科技发展有限公司 | Circulating dispersion type saccharification tank and saccharification process thereof |
-
2021
- 2021-08-06 CN CN202121832212.8U patent/CN215517328U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115651782A (en) * | 2022-12-06 | 2023-01-31 | 邯郸学院 | Multifunctional distilled liquor solid-state fermentation and brewed liquor saccharification liquid preparation integrated tank |
| CN115651782B (en) * | 2022-12-06 | 2023-05-30 | 邯郸学院 | Multifunctional distilled liquor solid state fermentation and brewed liquor saccharification liquid preparation integrated tank |
| CN115948207A (en) * | 2023-01-10 | 2023-04-11 | 河南啤匠科技发展有限公司 | Circulating dispersion type saccharification tank and saccharification process thereof |
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