CN215509359U - Valve barrel installation alignment frock - Google Patents

Valve barrel installation alignment frock Download PDF

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Publication number
CN215509359U
CN215509359U CN202022987753.XU CN202022987753U CN215509359U CN 215509359 U CN215509359 U CN 215509359U CN 202022987753 U CN202022987753 U CN 202022987753U CN 215509359 U CN215509359 U CN 215509359U
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CN
China
Prior art keywords
valve sleeve
seat
screw
adjusting
support
Prior art date
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Active
Application number
CN202022987753.XU
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Chinese (zh)
Inventor
蔡卫东
杨典军
汪洋
胡旻辉
詹长江
仲庆龙
贾宇航
武桐桐
丁祖娇
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AVIC Jincheng Nanjing Engineering Institute of Aircraft Systems
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AVIC Jincheng Nanjing Engineering Institute of Aircraft Systems
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Priority to CN202022987753.XU priority Critical patent/CN215509359U/en
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Abstract

The utility model relates to a valve sleeve installation and alignment tool, which comprises a base, a turntable, a horizontal correction seat, a valve sleeve installation seat, a screw, a bracket and a dial indicator, wherein the turntable is arranged on the base; the base is provided with a horizontal plane, the screw rod is vertically fixed on the horizontal plane, and the support is in threaded fit with the screw rod; the rotary table is rotatably arranged on the horizontal plane, the horizontal correction seat is coaxially fixed on the rotary table, and the valve sleeve mounting seat is coaxially fixed on the horizontal correction seat; the valve sleeve mounting seat is provided with a vertical positioning shaft, and the positioning shaft is in clearance fit with the inner hole of the valve sleeve; the horizontal correction seat comprises an adjusting plate, a supporting plate and four adjusting screws. The valve sleeve mounting seat is simple and quick to operate, and the center of the valve sleeve mounting seat is provided with the thread positioning mandrel for mounting and positioning the valve sleeve, so that the valve sleeve can be quickly mounted and positioned.

Description

Valve barrel installation alignment frock
Technical Field
The utility model relates to the technical field of automatic line part installation and alignment, in particular to a valve sleeve installation and alignment tool.
Background
The valve sleeve part is characterized by a plurality of holes, wherein the valve sleeve part also comprises a plurality of spark square holes, and the square holes are required to ensure the dimensional requirement of the axial position and the coplanarity requirement. At present, the valve sleeve electric spark square hole is processed through a non-automatic line, the valve sleeve is positioned and clamped mainly through a V-shaped block, the electric spark square hole in one direction is processed, the valve sleeve needs to be turned over manually and needs to be repositioned, the efficiency is low, errors are easy to generate, and the valve sleeve electric spark square hole processing method cannot adapt to the installation and positioning requirements of an electric spark automatic line. In order to meet the requirements of the electric spark automation line, the valve sleeve must be pre-installed and aligned before entering the electric spark automation line, and after installation, the valve sleeve can flow along with the 3R positioning chuck without changing the alignment state of the valve sleeve.
Due to the deviation of the dimensional accuracy of the valve sleeve, when the valve sleeve is arranged on the valve sleeve mounting seat in a clearance fit manner, the axis of the valve sleeve is not strictly vertical relative to the plane of the mounting seat, and the valve sleeve can be skewed at a certain angle, so that the position accuracy and the coplanarity of the valve sleeve after the electric spark square hole is machined subsequently can be influenced. The four adjusting screws on the horizontal correcting seat are adjusted to drive the valve sleeve mounting seat to generate adjustment of a horizontal angle, so that the deflection of the axis of the valve sleeve relative to the plane of the mounting seat is offset, and the aim of mounting the valve sleeve axis and the plane of the mounting seat in a mutually perpendicular mode is fulfilled.
SUMMERY OF THE UTILITY MODEL
The purpose of the utility model is: the problems of low clamping and aligning efficiency and large error of the traditional valve sleeve are solved, the valve sleeve is rapidly clamped and aligned before the electric spark automatic line machining is realized, and the mutual perpendicularity of the axis of the valve sleeve and the plane of the mounting seat is ensured.
The technical scheme of the utility model is as follows:
the valve sleeve mounting and aligning tool comprises a base (1), a rotary table (2), a horizontal correcting seat, a valve sleeve mounting seat, a screw (6), a bracket and a dial indicator (7);
the base is provided with a horizontal plane, the screw (6) is vertically fixed on the horizontal plane, the support is in threaded fit with the screw, and the dial indicator is installed on the support;
the rotary table is rotatably arranged on the horizontal plane, the horizontal correction seat is coaxially fixed on the rotary table, and the valve sleeve mounting seat is coaxially fixed on the horizontal correction seat;
the valve sleeve mounting seat is provided with a vertical positioning shaft, and the positioning shaft is in clearance fit with the inner hole of the valve sleeve;
the horizontal correcting seat comprises an adjusting plate, a supporting plate and four adjusting screws, the lower end of each adjusting screw is rotatably supported on the supporting plate, the supporting plate and the turntable are fixedly installed, each adjusting screw penetrates through the adjusting plate and is in threaded fit with the adjusting plate, and the adjusting plate can axially move relative to the screw by rotating the adjusting screws; the four adjusting screws are uniformly distributed relative to the axis of the positioning shaft.
Furthermore, a bearing is arranged between the lower end of each adjusting screw and the support plate.
Furthermore, the support is a three-degree-of-freedom support.
Furthermore, the outer edge of the rotating disc is a sawtooth-shaped outer edge.
Furthermore, the support comprises a cantilever and a joint bearing, and the cantilever and the joint bearing can be locked.
Further, the turntable is rotatably arranged on the horizontal plane through a bearing.
The utility model has the advantages that: the valve sleeve mounting and aligning tool is simple and rapid to operate, the center of the valve sleeve mounting seat is provided with the thread positioning mandrel for mounting and positioning the valve sleeve, the valve sleeve can be rapidly mounted and positioned, the chuck is adjusted in the rotating direction and the screwing direction through the rotating chassis, and the quick measurement of the runout of different positions of valve sleeve parts in the axial direction can be realized by combining the height-adjustable dial indicator, so that the alignment is realized.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of an initial state of a horizontal correction seat;
FIG. 3 is a schematic view of the horizontal correction seat after adjustment;
wherein: the device comprises a base 1, a turntable 2, a valve sleeve mounting seat 3, a horizontal correcting seat 4, a bracket 5, a screw 6 and a dial indicator 7.
Detailed Description
The present invention is described in further detail below.
Embodiment 1, a valve sleeve installation alignment tool comprises a base 1, a turntable 2, a horizontal correction seat, a valve sleeve installation seat, a screw 6, a bracket 5 and a dial indicator 7;
the base is provided with a horizontal plane, the screw 6 is vertically fixed on the horizontal plane, the bracket is in threaded fit with the screw, and the dial indicator is installed on the bracket;
the rotary table is rotatably arranged on the horizontal plane, the horizontal correction seat is coaxially fixed on the rotary table, and the valve sleeve mounting seat is coaxially fixed on the horizontal correction seat;
the valve sleeve mounting seat is provided with a vertical positioning shaft, and the positioning shaft is in clearance fit with the inner hole of the valve sleeve;
the horizontal correcting seat comprises an adjusting plate, a supporting plate and four adjusting screws, the lower end of each adjusting screw is rotatably supported on the supporting plate, the supporting plate and the turntable are fixedly installed, each adjusting screw penetrates through the adjusting plate and is in threaded fit with the adjusting plate, and the adjusting plate can axially move relative to the screw by rotating the adjusting screws; the four adjusting screws are uniformly distributed relative to the axis of the positioning shaft.
And a bearing is arranged between the lower end of each adjusting screw and the support plate.
The support is a three-degree-of-freedom support.
The outer edge of the rotary disc is a sawtooth-shaped outer edge.
The thread positioning mandrel on the valve sleeve mounting seat is matched with the threads and the inner hole of the valve sleeve, and the thread positioning mandrel can be quickly replaced, so that the universal mounting and positioning of the valve sleeves with different inner diameters are easy to realize.
The valve sleeve mounting and aligning tool disclosed by the utility model is suitable for the requirements of an electric spark automation line, the valve sleeve can be quickly pre-mounted and aligned before entering the electric spark automation line, and can be rotated together with a 3R positioning chuck without changing the alignment state after being mounted, so that the efficiency and the precision are greatly improved, and the accurate positioning is provided for the automatic machining of the square hole of the valve sleeve on the subsequent electric spark automation line.

Claims (6)

1. The utility model provides a valve barrel installation alignment frock which characterized in that: comprises a base (1), a turntable (2), a horizontal correction seat, a valve sleeve mounting seat, a screw (6), a bracket and a dial indicator (7);
the base is provided with a horizontal plane, the screw (6) is vertically fixed on the horizontal plane, the support is in threaded fit with the screw, and the dial indicator is installed on the support;
the rotary table is rotatably arranged on the horizontal plane, the horizontal correction seat is coaxially fixed on the rotary table, and the valve sleeve mounting seat is coaxially fixed on the horizontal correction seat;
the valve sleeve mounting seat is provided with a vertical positioning shaft, and the positioning shaft is in clearance fit with the inner hole of the valve sleeve;
the horizontal correcting seat comprises an adjusting plate, a supporting plate and four adjusting screws, the lower end of each adjusting screw is rotatably supported on the supporting plate, the supporting plate and the turntable are fixedly installed, each adjusting screw penetrates through the adjusting plate and is in threaded fit with the adjusting plate, and the adjusting plate can axially move relative to the screw by rotating the adjusting screws; the four adjusting screws are uniformly distributed relative to the axis of the positioning shaft.
2. The valve sleeve mounting and aligning tool of claim 1, wherein: and a bearing is arranged between the lower end of each adjusting screw and the support plate.
3. A valve housing installation alignment fixture as claimed in claim 1 or 2, wherein: the support is a three-degree-of-freedom support.
4. A valve housing installation alignment fixture as claimed in claim 1 or 2, wherein: the outer edge of the rotary disc is a sawtooth-shaped outer edge.
5. A valve housing installation alignment fixture as claimed in claim 1 or 2, wherein: the support is including cantilever and joint bearing, and cantilever and joint bearing can lock.
6. A valve housing installation alignment fixture as claimed in claim 1 or 2, wherein: the turntable is rotatably arranged on the horizontal plane through a bearing.
CN202022987753.XU 2020-12-11 2020-12-11 Valve barrel installation alignment frock Active CN215509359U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022987753.XU CN215509359U (en) 2020-12-11 2020-12-11 Valve barrel installation alignment frock

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022987753.XU CN215509359U (en) 2020-12-11 2020-12-11 Valve barrel installation alignment frock

Publications (1)

Publication Number Publication Date
CN215509359U true CN215509359U (en) 2022-01-14

Family

ID=79785851

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022987753.XU Active CN215509359U (en) 2020-12-11 2020-12-11 Valve barrel installation alignment frock

Country Status (1)

Country Link
CN (1) CN215509359U (en)

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