CN215469500U - High-efficient automation line is used in thermos cup processing - Google Patents

Abstract

The utility model discloses a high-efficiency automatic production line for processing a vacuum cup, which comprises a plurality of processing devices arranged according to the vacuum cup flow processing procedure, wherein the processing devices adopt a double-station processing structure, a robot is arranged between every two adjacent processing devices, and the robot is provided with a double-cup-taking gripper which is used for simultaneously taking cups from the double stations of the previous processing device and loading the cups into the double stations of the next processing device; the efficient automatic production line for processing the vacuum cup solves various problems existing in the production process of the existing processing flow line of the vacuum cup, such as low efficiency, long waiting time for changing products and changing processes, or automatic production which cannot be realized by some equipment at all and is only suitable for the condition of manual operation; the vacuum cup processing industry is changed from the existing manual intensive type to the processing automation type, and the requirements of the existing factory on higher and higher production efficiency are met.

Description

High-efficient automation line is used in thermos cup processing

Technical Field

The utility model relates to the technical field of processing of vacuum cups, in particular to a high-efficiency automatic production line for processing a vacuum cup.

Background

The processing of thermos cup needs through many processes, and each process needs different processing equipment to accomplish, and different process processing equipment size of a dimension, efficiency can't be unified, links up between every process and adopts artifical or robot, forms a pipelined process flow, nevertheless has following shortcoming:

1. the manual connection is adopted, the processing efficiency is good, but the labor intensity of workers is high, the product efficiency and quality can be influenced by the proficiency and fatigue of the workers, and the labor cost is high;

2. the connection of the robots is realized, one robot is butted with one product, and the efficiency is not high; and the processing equipment is not uniform in size and is not attractive in arrangement.

3. Adopt the module to link up, arrange the space saving, but because too compact, equipment retooling is difficult, has processing equipment size non-unity equally, and the whole line is arranged the uneven not beautiful condition of irregularity to, because can only process a product simultaneously, machining efficiency is not high. Therefore, an efficient automatic production line for processing the vacuum cup is provided.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an efficient automatic production line for processing a vacuum cup, which aims to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: the production line includes a plurality of processing equipment of arranging according to thermos cup flow process, processing equipment adopts duplex position processing structure, and every two adjacent processing equipment between be provided with the robot, the robot is provided with and is used for getting the cup simultaneously and pack into the duplex pair of getting on next processing equipment duplex position with the duplex position of following a processing equipment and holds the hand.

Preferably, the processing equipment is integrated on a frame, and the frame further comprises a positioning column for fixing the processing equipment.

Preferably, the processing equipment comprises a 35T press, a double-station shaping machine I, a double-head weld seam measuring machine, a double-station threading machine, a double-station flat opening machine, a double-station flat bottom machine, a cover screwing positioning machine, a 35T double-head horizontal punch press and a double-station shaping machine II.

Preferably, the double-station flat-bottom machine and the double-station flat-bottom machine are both laser cutting machines.

Preferably, the device also comprises a feeding device, and the feeding device adopts a driving belt structure to convey the material to the processing station.

Compared with the prior art, the utility model has the beneficial effects that:

1. the utility model solves various problems of the existing production line of the vacuum cup in the production process, such as low efficiency, long waiting time for product changing and changing process adjustment, or incapability of realizing automatic production by some equipment, and suitability for manual operation. The vacuum cup processing industry is changed from the existing manual intensive type to the processing automation type, and the requirements of the existing factory on higher and higher production efficiency are met.

2. According to the utility model, double-station equipment is adopted, double products can be processed and produced simultaneously, the robot can take and place the double products simultaneously, and double cups are processed simultaneously, so that the working efficiency is greatly improved; and because the appearance size of the used equipment is uniform, the bottom positioning can be well carried out during installation, when the product replacement process needs to be replaced, the switching time between the equipment is fast, and the influence on the production capacity due to overlong switching time is reduced.

Drawings

FIG. 1 is a schematic view of a production line according to the present invention;

FIG. 2 is a schematic view of the structure of the processing apparatus of the present invention;

FIG. 3 is a view showing an arrangement of parts of the processing apparatus of the present invention.

In the figure: 1-processing equipment; 2-a robot; 3, taking a cup gripper; 4-a positioning column; 5-35T press; 6-a double-station shaping machine I; 7-double-head weld seam measuring machine; 8-double-station threading machine; 9-a double-station flat opening machine; 10-a double-station flat bottom machine; 11-a cap screwing positioning machine; 12-35T double-head horizontal punching machine; 13-a double-station shaper II; 14-feeding device.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides a thermos cup processing is with high-efficient automation line, the production line includes a plurality of processing equipment 1 of arranging according to thermos cup flow process, processing equipment 1 adopts duplex position processing structure, and every two adjacent processing equipment 1 between be provided with robot 2, robot 2 is provided with and is used for getting the cup simultaneously with the duplex position of a former processing equipment and packs into two on the next processing equipment duplex position and gets cup tongs 3, and two cups are got with putting with processing, and efficiency improves at double times.

The processing equipment 1 is integrated on a rack, so that the whole framework is neat and complete, and structurally, the structural distribution better meets the requirement of attractive arrangement of the existing automatic production line.

The frame still includes reference column 4, reference column 4 is used for fixing processing equipment 1. By means of two positioning columns 4 fixed on the floor, equipment can be positioned and installed only by pushing the upright columns at two opposite corners of the processing equipment 1 into the positioning columns 4 for locking.

The processing operation mode is as follows: the first robot 2 puts the double materials into the first processing equipment 1 through the cup taking gripper 3, after the first processing equipment 1 is started to finish processing, the second robot 2 clamps the materials processed by the first processing equipment 1 and places the materials into the third equipment, and so on until the product processing is finished;

when the replacement process needs to replace equipment: loosening the fixing bolts of the equipment positioning column 4 and the processing equipment 1, removing the old processing equipment 1, replacing the old processing equipment 1 with the new processing equipment 1, placing the new processing equipment 1 in the same position, and locking the bolts.

The machining equipment 1 comprises a 35T press 5, a double-station shaper I6, a double-head weld seam measuring machine 7, a double-station threading machine 8, a double-station flat opening machine 9, a double-station flat bottom machine 10, a cap screwing positioning machine 11, a 35T double-head horizontal punch press 12 and a double-station shaper II 13.

The 35T press 5 is used for extruding and forming the shoulder part of the cup from top to bottom after the mould is installed;

the double-station shaping machine I6 is used for carrying out fine adjustment and correction on the shoulder of the cup from the side surface after the mould is installed;

the double-head weld seam measuring machine 7 is used for positioning the weld seam of the cup body through vision, so that the weld seam is in a specific position when flowing to the next procedure;

the double-station threading machine 8 is used for extruding threads from the cup mouth through side extrusion after a thread die is installed;

the double-station flattening machine 9 is used for cutting off redundant parts at the upper end of the cup;

the double-station flat bottom machine 10 is used for cutting off the redundant part at the lower end of the cup;

the cap screwing positioning machine 11 is used for positioning the cup body, and the subsequent process needs to punch words at a specific position on the cup body, so that the specific position is well positioned by the cap screwing machine and then flows to the next process;

the 35T double-head horizontal punching machine 12 is used for punching characters on the cup body after a die is mounted.

And the double-station shaping machine II 13 extrudes the side surface of the cup mouth for final processing.

The double-station flat-bed machine 9 and the double-station flat-bed machine 10 are both laser cutting machines.

The device also comprises a feeding device 14 which adopts a transmission belt structure to convey materials to a processing station.

The processing process of the vacuum cup comprises the following steps: feeding by using a common belt line, and performing shoulder extrusion molding on the cup with the mold from top to bottom sequentially by using a 35T press 5; the double-station shaper I6 performs fine adjustment and correction on the shoulder of the cup from the side surface; the double-head weld seam measuring machine 7 positions the weld seam of the cup body through vision, so that the weld seam is in a specific position when flowing to the next procedure; after the double-station threading machine 8 is provided with a thread die, extruding the side surface to extrude threads from the cup mouth; the redundant part of the upper end of the cup is cut off by a double-station opening flattening machine 9; the double-station flat bottom machine 10 cuts off the redundant part at the lower end of the cup; the cap screwing positioning machine 11 is used for positioning the cup body and determining the specific position of the character punching on the cup body in the next procedure; the cup body is punched by a 35T double-head horizontal punch 12; and the double-station shaping machine II 13 extrudes the side surface of the cup mouth for final processing, and finally, the material is discharged through a discharging device.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. The utility model provides a thermos cup processing is with high-efficient automation line which characterized in that: the production line comprises a plurality of processing devices (1) arranged according to the vacuum cup flow processing procedure, wherein the processing devices (1) adopt a double-station processing structure, a robot (2) is arranged between every two adjacent processing devices (1), and the robot (2) is provided with a double-station cup taking gripper (3) which is used for simultaneously taking a cup from the double station of the last processing device and loading the cup into the double station of the next processing device.

2. The efficient and automatic production line for processing the vacuum cup as claimed in claim 1, wherein the production line comprises: the processing equipment (1) is integrated on a rack, the rack further comprises a positioning column (4), and the positioning column (4) is used for fixing the processing equipment (1).

3. The efficient and automatic production line for processing the vacuum cup as claimed in claim 1, wherein the production line comprises: the machining equipment comprises a 35T press (5), a double-station shaper I (6), a double-head weld seam measuring machine (7), a double-station thread machine (8), a double-station flat-end machine (9), a double-station flat-bottom machine (10), a cap screwing positioning machine (11), a 35T double-head horizontal punch press (12) and a shaper II (13).

4. The efficient and automatic production line for processing the vacuum cup as claimed in claim 3, wherein: and the double-station flat-bottom machine are both laser cutting machines.

5. The efficient and automatic production line for processing the vacuum cup as claimed in claim 1, wherein the production line comprises: the automatic feeding device is characterized by further comprising a feeding device (14), wherein the feeding device (14) adopts a transmission belt structure to convey materials to a processing station.

Images