CN215448375U

CN215448375U - Full-automatic online leakage detection equipment for gearbox shell

Info

Publication number: CN215448375U
Application number: CN202120209772.1U
Authority: CN
Inventors: 于翔
Original assignee: Individual
Current assignee: Shanghai Kaihang Mechanical Equipment Co ltd
Priority date: 2021-01-26
Filing date: 2021-01-26
Publication date: 2022-01-07
Anticipated expiration: 2031-01-26

Abstract

The utility model provides a full-automatic online leak detection device for a gearbox shell, which comprises a conveying line and a detection module, wherein the conveying line horizontally passes through the lower part of the detection module, the conveying line comprises a conveying roller and a conveying chain, a supporting plate is hinged to the conveying chain, a placing mold is fixedly assembled on the supporting plate, the lower part of a shell to be detected is hermetically placed on the placing mold, a sealing plate is tightly pressed on the upper part of the shell when a cylinder in the vertical direction on the detection module moves downwards, a transition cavity is processed in the sealing plate and is communicated with the interior of the shell, and the transition cavity is communicated with an air pump through a hose; the transition cavity is connected with the air pressure measuring module. Compared with the original leak detection machine, the device has the advantages of accurate detection, greatly reduced use procedures, greatly improved detection efficiency and greatly reduced detection cost.

Description

Full-automatic online leakage detection equipment for gearbox shell

Technical Field

The utility model relates to the technical field of automobile element detection equipment, in particular to full-automatic online leakage detection equipment for a gearbox shell.

Background

The engine gearbox comprises a shell wrapping internal elements, and when the engine works, the inside of the shell of the engine gearbox needs to be kept sealed, so that the shell of the engine gearbox needs to be subjected to airtightness detection after production is completed. Present engine housing gas tightness inspection needs take out the casing after accomplishing production from the production line, inspects one by one through special equipment, and traditional check-out set can only the clamping a casing at every turn, and the inspector can only inspect a casing once, need take out the casing from equipment after the inspection is accomplished, then again the clamping next casing, and the inspection process is very slow, and inspection efficiency is lower. The inspection cost is high, and the shell can be damaged to a certain extent by continuously clamping the shell.

Disclosure of Invention

Aiming at the problems, the utility model provides the full-automatic online leak detection device for the gearbox shell, which can directly place the gearbox shell on a conveying line and can be connected into a production line in the detection process.

The technical scheme adopted by the utility model for solving the technical problems is as follows: the full-automatic online leak detection device for the gearbox shell comprises a conveying line and a detection module, wherein the conveying line horizontally passes through the lower part of the detection module, the conveying line comprises a conveying roller and a conveying chain, the conveying chain is wound on the conveying roller and passes through the conveying chain, a supporting plate is hinged to the conveying chain, a placing mold is fixedly assembled on the supporting plate, the lower part of the shell to be detected is placed on the placing mold in a sealing mode, the detection module comprises a cylinder in the vertical direction, the telescopic end of the lower part of the cylinder is connected with a sealing plate, the sealing plate is over against the shell to be detected, the shell passes through the lower part of the sealing plate and is assembled on the placing mold, when the shell passes through the lower part of the sealing plate, the cylinder moves downwards to press the sealing plate on the upper part of the shell, a transition cavity is machined in the sealing plate and is communicated with the interior of the shell, and the transition cavity is communicated with an air pump through a hose; the transition cavity is connected with the air pressure measuring module.

Preferably, the placing die is made of an elastic rubber material, and a groove for placing the shell is designed in the placing die.

Preferably, the conveying chain is provided with transversely arranged top strips made of elastic materials, and the lower parts of the supporting plates are elastically propped against the top strips. The top strips are transversely and sequentially placed along the conveying chain.

Preferably, the side design of transfer chain has the garbage collection module, transfer chain upper portion design has the clamp to get the module.

Preferably, the waste collecting module is provided with an inclined discharging inclined plane.

The utility model has the beneficial effects that: when the full-automatic online leakage detecting device for the gearbox shell is used, a produced shell directly enters the lower part of the detection module through the placing die on a supporting plate of the conveying line, and is continuously conveyed forwards to the lower part process through the conveying line when the detection module is finished, so that the shell can synchronously run along with the production line of the conveying line and the shell, people do not need to independently detach the shell from the production line and independently detect the shell, meanwhile, the air cylinder on the detection module pushes the sealing plate structure to be matched with the placing die to realize the internal sealing of the shell, so that the shell has high pressure through the air pump, pressure difference is formed inside and outside the shell, when the shell has cracks, gas can leak outwards, so that the air pressure values of the shell are different when the shell has cracks and does not have the cracks, and further, the air pressure change in the shell is measured through the air pressure measuring module to judge whether the shell leaks gas or not, and the size of the crack on the shell can be inferred according to the size of the air pressure change. In addition the layer board is articulated with the conveying chain for the layer board can be followed the conveying chain and be the motion of buckling, and the layer board can be followed the conveying chain cycle operation, and need not lift the layer board off, uses convenience more. Compared with the original leak detection machine, the device has the advantages of accurate detection, greatly reduced use procedures, greatly improved detection efficiency and greatly reduced detection cost.

Drawings

FIG. 1 is a schematic structural diagram of a full-automatic online leak detection device for a transmission housing.

Detailed Description

The utility model is further illustrated by the following examples:

as shown in an embodiment in fig. 1, the full-automatic online leak detection device for the gearbox shell comprises a conveying line 1 and a detection module 2, wherein the conveying line 1 horizontally passes through the lower part of the detection module 2, the conveying line 1 comprises a conveying roller 11 and a conveying chain 12, and the conveying chain 12 is wound on and passes through the conveying roller 11; a supporting plate 13 is hinged to the conveying chain 12, a placing die 14 is fixedly assembled on the supporting plate 13, the lower portion of the shell 3 to be detected is placed on the placing die 14 in a sealing mode, the detection module 2 comprises a cylinder 21 in the vertical direction, the telescopic end of the lower portion of the cylinder 21 is connected with a closing plate 22, the closing plate 22 is opposite to the shell 3 to be detected which is assembled on the placing die and passes through the lower portion, when the shell 3 passes through the lower portion, the cylinder 21 moves downwards to press the closing plate 22 on the upper portion of the shell 3, a transition cavity 23 is machined in the closing plate 22, the transition cavity 23 is communicated with the interior of the shell 3, and the transition cavity 23 is communicated with the air pump 4 through a hose; the transition chamber 23 is connected to the air pressure measuring module 5. The casing 3 that this equipment mainly aims at is the casing that has open chamber on the upper and lower face, and these casings 3 only need seal the upper and lower face, just can have closed chamber in making casing 3.

In this embodiment, this equipment is mainly used for detecting gearbox housing 3, and this leak hunting equipment can directly link to each other with the production line of casing 3, and it is more convenient to use. When the full-automatic online leak detection device for the gearbox shell is used, the produced shell 3 directly enters the lower part of the detection module 2 through the placing die 14 on the supporting plate 13 of the conveying line 1, when the detection module 2 is finished, the shell is continuously conveyed to the lower part process through the conveying line 1, so that the shell 3 can synchronously run along with the production line of the conveying line 1 and the shell 3, people do not need to separately detect the shell 3 after independently dismounting the shell from the production line, meanwhile, the cylinder 21 on the detection module 2 pushes the sealing plate structure to be matched with the placing die to realize the internal sealing of the shell 3, so that the shell 3 can be internally provided with high pressure through the air pump 4, the inside and the outside of the shell 3 form pressure difference, when the shell 3 has cracks, gas can leak outwards, so that the internal pressure values of the shell 3 are different when the cracks exist and the cracks do not exist, and further, the air pressure change in the shell 3 is measured through the air pressure measurement module 5 to judge whether the air leakage exists in the shell 3, and the size of the crack occurring in the housing 3 can be inferred from the size of the change in the air pressure. In addition, the supporting plate 13 is hinged to the conveying chain 12, so that the supporting plate 13 can bend along with the conveying chain 12, the supporting plate 13 can rotate periodically along with the conveying chain 12, the supporting plate 13 does not need to be detached, and the use is more convenient. Compared with the original leak detection machine, the device has the advantages of accurate detection, greatly reduced use procedures, greatly improved detection efficiency and greatly reduced detection cost.

In a specific design, as shown in fig. 1, the placing mold 14 is made of an elastic rubber material, and a groove for placing the housing 3 is designed in the placing mold 14. Thus, the housing 3 is directly placed in the groove of the placing die 14 so that the housing 3 does not slide right and left. At the same time, the elastic material of the mold 14 makes the sealing effect better when the housing 3 is pressed up and down.

As shown in fig. 1, the conveying chain 12 is provided with a transversely arranged top strip 15 made of elastic material, and the lower part of the supporting plate 13 is elastically pressed against the top strip 15. The top bars 15 are placed in sequence transversely along the conveyor chain 12. When the supporting plate 13 is pressed downwards, the top strip 15 can elastically support the supporting plate 13, so that the pressure is integrally applied to the conveying chain 12, and no large pressure is applied to the hinge point of the supporting plate 13. The service life of the pallet 13 and the conveyor chain 12 is increased.

As shown in fig. 1, the side of the conveyor line 1 is designed with a waste collecting module 7, and the upper part of the conveyor line 1 is designed with a gripping module 6. When the shell 3 on the conveying line 1 is detected to be air leakage by the detection module 2, the clamping module 6 clamps and places the waste on the waste collection module 7. In the specific design, an inclined discharging inclined plane is designed on the waste collecting module 7. After the clamping module 6 clamps the cracked shell 3, the shell is placed on the inclined plane of the waste collecting module 7, so that the waste shell slides down from the inclined plane due to self weight, and therefore when the clamping module 6 discharges materials, no waste materials are accumulated on the inclined plane, and when the clamping module 6 places the waste materials, the placing height is small, and damage to the waste materials is small.

Claims

1. The full-automatic online leakage detection device for the gearbox shell comprises a conveying line (1) and a detection module (2), wherein the conveying line (1) horizontally passes through the lower part of the detection module (2), the conveying line (1) comprises a conveying roller (11) and a conveying chain (12), and the conveying chain (12) is wound on the conveying roller (11) to pass through; the method is characterized in that: the detection device is characterized in that a supporting plate (13) is hinged to the conveying chain (12), a placing die (14) is fixedly assembled on the supporting plate (13), the lower portion of a shell (3) to be detected is placed on the placing die (14) in a sealing mode, the detection module (2) comprises a cylinder (21) in the vertical direction, the telescopic end of the lower portion of the cylinder (21) is connected with a closing plate (22), the closing plate (22) is opposite to the shell (3) to be detected, the lower portion of the closing plate passes through the cylinder (21), the closing plate (22) is pressed on the upper portion of the shell (3) in a downward movement mode when the shell (3) passes through the lower portion of the cylinder, a transition cavity (23) is machined in the closing plate (22), the transition cavity (23) is communicated with the interior of the shell (3), and the transition cavity (23) is communicated with the air pump (4) through a hose; the transition cavity (23) is connected with the air pressure measuring module (5).

2. The gearbox housing full-automatic online leak detection device according to claim 1, characterized in that: the placing die (14) is made of elastic rubber materials, and a groove for placing the shell (3) is designed in the placing die (14).

3. The gearbox housing full-automatic online leak detection device according to claim 1, characterized in that: the conveying chain (12) is provided with top strips (15) made of elastic materials which are transversely arranged, and the lower parts of the supporting plates (13) are elastically propped against the top strips (15).

4. The gearbox housing full-automatic online leak detection device according to claim 1, characterized in that: the side design of transfer chain (1) has garbage collection module (7), transfer chain (1) upper portion design has presss from both sides and gets module (6).

5. The full-automatic online leak detection device for the transmission housing according to claim 4, wherein: an inclined discharging inclined plane is designed on the waste collecting module (7).