CN215438754U - Unmanned stacker-reclaimer control system - Google Patents
Unmanned stacker-reclaimer control system Download PDFInfo
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- CN215438754U CN215438754U CN202023171789.7U CN202023171789U CN215438754U CN 215438754 U CN215438754 U CN 215438754U CN 202023171789 U CN202023171789 U CN 202023171789U CN 215438754 U CN215438754 U CN 215438754U
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Abstract
The utility model provides an unattended stacker-reclaimer control system, which comprises a stacker and a reclaimer, and also comprises: the monitoring module is arranged on the stacker and the reclaimer and is used for collecting the on-site video information of the stacker and the reclaimer; the equipment monitoring module is used for acquiring the working parameters of each piece of equipment of the stacker and the reclaimer; the collision protection module is used for collecting the distance between the stacker-reclaimer and the material pile; and the monitoring module, the equipment monitoring module and the collision protection module are electrically connected with the control terminal. The utility model utilizes the monitoring module to monitor the working conditions of key points of the stacker and the reclaimer, utilizes the equipment monitoring module to monitor the working parameters of main equipment of the stacker and the reclaimer in real time so as to know the running conditions of the equipment, and utilizes the collision protection module to collect the distance between a cantilever of the stacker and a material pile so as to realize the collision protection of the stacker.
Description
Technical Field
The utility model relates to the technical field of limestone reclaimers, in particular to a control system of a stacker-reclaimer for cement production.
Background
In the process of taking limestone in cement production, limestone conveyed by a material piling adhesive tape machine is unloaded to an adhesive tape machine on a cantilever of a material piling machine, the material piling machine walks and unloads the material into a field at the same time to form a layered herringbone material pile, so that the first mixing action is completed, after the material piling machine piles the material in the field, the material is taken from the middle of the field by a material taking machine in a full-section manner, and the material is unloaded to a material taking belt conveyor to complete the second mixing of the material.
But the intellectualized level of the existing limestone stacker and reclaimer is not high, the stacking and reclaiming process is manually operated by a site worker, the central control can only realize the start-stop control, the running conditions of the stacker and reclaimer cannot be monitored, and in addition, the related collision protection in the daily operation process of the stacker is incomplete, so that the problem of high running risk exists.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problems, the utility model utilizes a monitoring module to monitor the working conditions of key points of a stacker-reclaimer, utilizes an equipment monitoring module to monitor the working parameters of main equipment of the stacker-reclaimer in real time so as to know the running conditions of the equipment, and utilizes a collision protection module to collect the distance between a cantilever of the stacker-reclaimer and a material pile so as to realize the collision protection of the stacker, and the specific technical scheme is as follows:
unmanned on duty's stacker-reclaimer control system, connect and reclaimer including the windrow, still include:
the monitoring module is arranged on the stacker and the reclaimer and is used for collecting the on-site video information of the stacker and the reclaimer;
the equipment monitoring module is used for acquiring the working parameters of each piece of equipment of the stacker and the reclaimer;
the collision protection module is used for collecting the distance between the stacker and the material pile; and
and the monitoring module, the equipment monitoring module and the collision protection module are electrically connected with the control terminal.
Preferably, the monitoring module includes:
the cameras are arranged on the stacker and the reclaimer and are used for collecting video information of key points of bodies of the stacker and the reclaimer; and
and the hard disk video recorder is electrically connected with the camera and is connected with the control terminal through the wireless communication device.
Preferably, the device monitoring module includes:
the current transmitter is arranged on a driving cable of the stacker and is used for collecting motor currents of the travelling mechanism, the cantilever belt conveyor and the cantilever amplitude-variable oil pump;
the inclinometer is arranged on the cantilever mechanism of the stacker and used for acquiring the cantilever angle;
the absolute value encoder is arranged on the driven wheel of the stacker and reclaimer travelling mechanisms and is used for acquiring position information of the stacker and reclaimer;
the temperature sensor is arranged on the stacker and used for collecting the temperatures of the speed reducer, the head and tail wheels and the variable amplitude hydraulic mechanism of the cantilever belt conveyor;
the vibration sensor is arranged on the stacker and used for acquiring vibration information of the speed reducer of the cantilever belt conveyor and the head and tail wheels;
the pressure sensor is arranged on the stacker and used for collecting oil pressure information of the variable amplitude hydraulic mechanism;
the current transmitter, the inclinometer, the absolute value encoder, the temperature sensor, the vibration sensor and the pressure sensor are electrically connected with the control terminal through the analog-to-digital converter.
Preferably, the collision protection module includes:
the ultrasonic sensor is arranged on two sides of a cantilever of the stacker and used for collecting the distance between the cantilever and the material pile, and the ultrasonic sensor is electrically connected with the control terminal through the analog-to-digital converter.
Preferably, the control terminal is a touch screen computer.
According to the technical scheme, the utility model has the following beneficial effects: through setting up monitoring module and establishing the wireless transmission network of heap, reclaimer stock yard ground basic station to in through control terminal monitoring heap, the field operation information of getting material, through the monitoring of increasing parameters such as electric current, temperature, vibration, pressure, angle, walking code, so that monitor the operation conditions of stacker and reclaimer, in addition, through setting up touch-sensitive screen formula display terminal, realize the demonstration of convenient operation and operation conditions.
Drawings
FIG. 1 is a system diagram of the present invention in its entirety;
FIG. 2 is a system diagram of a monitoring module;
FIG. 3 is a system diagram of a device monitoring module;
fig. 4 is a system diagram of a collision protection module.
In the figure: 00. the system comprises a stacker, 01, a reclaimer, 10, a monitoring module, 11, a camera, 12, a hard disk video recorder, 13, a wireless communication device, 20, an equipment monitoring module, 21, a current transmitter, 22, an inclinometer, 23, an absolute value encoder, 24, a temperature sensor, 25, a vibration sensor, 26, a pressure sensor, 30, a collision protection module, 31, an ultrasonic sensor, 40 and a control terminal.
Detailed Description
The present invention will be described in detail with reference to the drawings and specific embodiments, wherein prior to describing embodiments of the present invention in detail, the terms and terminology used herein are used to explain the same or similar structures and components with the same names or same reference numbers for illustrative purposes only.
Example (b):
unmanned on duty stacker-reclaimer control system, referring to fig. 1, including stacker 00 and reclaimer 01, still include:
the monitoring module 10 is arranged on the stacker and the reclaimer and is used for collecting the on-site video information of the stacker and the reclaimer;
the equipment monitoring module 20 is used for acquiring the working parameters of each piece of equipment of the stacker and the reclaimer;
the collision protection module 30 is used for collecting the distance between the stacker and the material pile; and
In this embodiment, referring to fig. 2, the monitoring module 10 includes:
the cameras 11 are arranged on the stocker 00 and the reclaimer 01 and used for collecting video information of key points of the stacker and reclaimer bodies, for example, the cameras 11 can be arranged on the traveling mechanisms of the stocker and the reclaimer and used for monitoring the running condition of equipment; and
the hard disk video recorder 12 is electrically connected with the camera and is connected with the control terminal 40 through the wireless communication device 13, video information collected by the camera 11 is connected to the hard disk video recorder through a network cable, then the video signal is transmitted to the ground of a stock ground through the wireless communication device, the video signal transmitted to the ground of the stock ground is converted into an optical signal through a photoelectric conversion device, and finally the optical signal is transmitted to the control terminal 40 through an optical fiber, so that an operator can monitor through the control terminal.
In this embodiment, referring to fig. 3, the device monitoring module 20 includes:
the current transmitter 21 is arranged on a driving cable of the stacker 00 and is used for acquiring motor current signals of the travelling mechanism, the cantilever belt conveyor and the cantilever amplitude-variable oil pump;
the inclinometer 22 is arranged on the stacker 00 cantilever mechanism and is used for acquiring the cantilever angle;
the absolute value encoder 23 is arranged on the driven wheel of the stacker and reclaimer travelling mechanisms and is used for acquiring position information of the stacker and reclaimer, and the running condition of the stacker-reclaimer operation can be monitored through the position information;
the temperature sensor 24 is arranged on the stacker and used for collecting the temperatures of the speed reducer, the head and tail wheels and the variable amplitude hydraulic mechanism of the cantilever belt conveyor;
the vibration sensor 25 is arranged on the stacker 00 and is used for acquiring vibration information of the speed reducer of the cantilever belt conveyor and the head and tail wheels;
the pressure sensor 26 is arranged on the stacker 00 and used for collecting oil pressure information of the variable amplitude hydraulic mechanism;
wherein, current transmitter 21, inclinometer 22, absolute value encoder 23, temperature sensor 24, vibration sensor 25, pressure sensor 26 all link to each other with control terminal 40 electrical property through analog-to-digital converter, above-mentioned all kinds of sensors are to the heap, the parameter such as reclaimer main equipment in-process electric current, temperature, vibration, pressure, angle, walking code is gathered, and then carry out signal conversion through analog-to-digital converter, and finally carry out signal display through control terminal 40, in order to reach the monitoring to heap, reclaimer running state, through the monitoring to above-mentioned parameter, can acquire heap, reclaimer equipment running information, be favorable to in time discovering the unusual equipment of operation, ensure the heap, the stable operation of reclaiming operation.
In this embodiment, referring to fig. 4, the collision protection module 30 includes:
In this embodiment, the control terminal 40 is a touch screen computer, and the operation status of the stacker and reclaimer can be displayed and the equipment can be conveniently and quickly operated through the control terminal.
As a preferred technical solution of the present invention, a PLC control cabinet for controlling the stacker and reclaimer is disposed on the ground of the stock yard, and the control cabinet is electrically connected to the control terminal 40.
The above-mentioned embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements made to the technical solution of the present invention by those skilled in the art without departing from the spirit of the present invention should fall within the protection scope defined by the claims of the present invention.
Claims (5)
1. Unmanned on duty stacker-reclaimer control system, including stacker (00) and reclaimer (01), its characterized in that still includes:
the monitoring module (10) is arranged on the stacker and the reclaimer and is used for collecting the on-site video information of the stacker and the reclaimer;
the equipment monitoring module (20) is used for acquiring the working parameters of each piece of equipment of the stacker and the reclaimer;
a collision protection module (30) for collecting the distance between the stacker and the stockpile; and
and the monitoring module, the equipment monitoring module and the collision protection module are electrically connected with the control terminal (40).
2. The stacker-reclaimer control system of claim 1, wherein said monitoring module (10) comprises:
the camera (11) is arranged on the stacker and the reclaimer and is used for collecting video information of key points of a stacker and reclaimer body; and
and the hard disk video recorder (12) is electrically connected with the video camera and is connected with the control terminal (40) through the wireless communication device (13).
3. The stacker-reclaimer control system of claim 2, wherein said equipment monitoring module (20) comprises:
the current transmitter (21) is arranged on a driving cable of the stacker (00) and is used for collecting motor currents of the traveling mechanism, the cantilever belt conveyor and the cantilever amplitude-variable oil pump;
the inclinometer (22) is arranged on the cantilever mechanism of the stacker (00) and is used for acquiring the cantilever angle;
the absolute value encoder (23) is arranged on a driven wheel of a travelling mechanism of the stacker (00) and the reclaimer (01) and is used for collecting position information of the stacker and the reclaimer;
the temperature sensor (24) is arranged on the stacker and used for collecting the temperatures of the speed reducer, the head and tail wheels and the variable amplitude hydraulic mechanism of the cantilever belt conveyor;
the vibration sensor (25) is arranged on the stacker (00) and is used for acquiring vibration information of the speed reducer of the cantilever belt conveyor and the head and tail wheels;
the pressure sensor (26) is arranged on the stacker (00) and is used for acquiring oil pressure information of the amplitude-variable hydraulic mechanism;
the current transmitter (21), the inclinometer (22), the absolute value encoder (23), the temperature sensor (24), the vibration sensor (25) and the pressure sensor (26) are electrically connected with the control terminal (40) through the analog-to-digital converter.
4. The stacker-reclaimer control system of claim 3, wherein said collision protection module (30) comprises:
the ultrasonic sensor (31) is arranged on two sides of a cantilever of the stacker (00) and used for collecting the distance between the cantilever and the material pile, and the ultrasonic sensor is electrically connected with the control terminal (40) through the analog-to-digital converter.
5. The stacker-reclaimer control system of any one of claims 1 to 4, wherein said control terminal (40) is a touch screen computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023171789.7U CN215438754U (en) | 2020-12-24 | 2020-12-24 | Unmanned stacker-reclaimer control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023171789.7U CN215438754U (en) | 2020-12-24 | 2020-12-24 | Unmanned stacker-reclaimer control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215438754U true CN215438754U (en) | 2022-01-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023171789.7U Active CN215438754U (en) | 2020-12-24 | 2020-12-24 | Unmanned stacker-reclaimer control system |
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| Country | Link |
|---|---|
| CN (1) | CN215438754U (en) |
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2020
- 2020-12-24 CN CN202023171789.7U patent/CN215438754U/en active Active
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