CN215415113U - Ceramic tile defect detecting machine - Google Patents
Ceramic tile defect detecting machine Download PDFInfo
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- CN215415113U CN215415113U CN202123083207.4U CN202123083207U CN215415113U CN 215415113 U CN215415113 U CN 215415113U CN 202123083207 U CN202123083207 U CN 202123083207U CN 215415113 U CN215415113 U CN 215415113U
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- tile
- conveying frame
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Abstract
The utility model relates to the technical field of tile detection, and particularly discloses a tile defect detector which comprises a conveying frame for conveying tiles, wherein a camera detection device is arranged above the conveying frame in the width direction, supports are arranged at two ends of the camera detection device and are respectively fixed at two sides of the conveying frame, and the camera detection device comprises a camera which can be telescopically arranged on the supports up and down; according to the tile defect detector, the camera detection device capable of stretching up and down is arranged above the conveying frame in the width direction, so that the distance between the camera detection device and the conveying frame can be conveniently adjusted, the tile defect detector can adapt to the defect detection of the surfaces of tiles with different thicknesses, manual debugging is reduced in the adjustment process, and the working efficiency is improved; the camera can better scan the ceramic tile surface, need not stop conveyor belt and shoot the image, improves work efficiency.
Description
Technical Field
The utility model relates to the technical field of tile detection, in particular to a tile defect detector.
Background
The ceramic tile is widely applied to indoor and outdoor decoration as a building material. During the ceramic tile production, need carry and high temperature fire the ceramic tile, the in-process makes the ceramic tile surface appear the defect very easily, like crackle, mar, concave convex point etc. all need detect before the ceramic tile shipment, and the defect that can only distinguish great characteristic is observed to the human eye, but to the defect of little characteristic, human eye is difficult to distinguish.
In the existing camera detection equipment, a plurality of cameras are usually fixed on a hood, the conveyed tiles are subjected to image shooting through a plurality of independent industrial cameras, then the defects are detected on line, the positions of the cameras in the equipment are fixed, manual re-debugging is needed for tiles with different thicknesses, and the work efficiency is low.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects in the prior art, the utility model provides a tile defect detector.
The technical scheme adopted by the utility model for solving the technical problems is as follows: a tile defect detector comprises a conveying frame for conveying tiles, wherein a camera detection device is arranged above the conveying frame in the width direction, supports are arranged at two ends of the camera detection device and are respectively fixed at two sides of the conveying frame, the camera detection device comprises a camera for scanning the surfaces of the tiles, and the camera can be telescopically arranged on the supports up and down; the camera comprises a bar-shaped frame, a circuit board installation cavity and a linear array image sensor installation cavity are arranged in the bar-shaped frame, a transparent plate is arranged at the lower end of the linear array image sensor installation cavity, and at least two cooling fans used for cooling the inside of the circuit board installation cavity are installed on the upper end face of the bar-shaped frame.
Further, both sides worm wheel lead screw lift is all installed to the support upper end, and this worm wheel lead screw lift includes transmission portion and lifter, and the transmission portion of both sides is connected through the transfer line, and the worm wheel lead screw lift of at least one side is connected with a driving motor, and first flange is installed to this lifter lower extreme, the both ends fixed mounting of camera is at the lower extreme of first flange.
Furthermore, the upper ends of the two sides of the strip-shaped frame are provided with second flanges connected with the first flanges.
Further, workstation fixed strip is all installed to carriage upper end both sides, the support lower extreme is installed on the workstation fixed strip, and the drive roll is installed to this workstation fixed strip one end, and the driven voller is installed to the other end, and this drive roll and driven voller are connected through conveyor belt, the camera sets up the top at conveyor belt.
Specifically, install the glass panels between the workstation fixed strip, this glass panels is used for the inboard of bearing conveyor belt's conveying face.
Specifically, the detection cover body is further arranged between the workbench fixing strips and covers the camera detection device.
The utility model has the beneficial effects that:
1. the camera detection device capable of stretching up and down is arranged above the conveying frame in the width direction, so that the distance between the camera detection device and the conveying frame can be adjusted conveniently, the defect detection of the surfaces of the ceramic tiles with different thicknesses can be adapted, manual debugging is reduced in the adjustment process, and the working efficiency is improved;
2. the camera can better scan the ceramic tile surface, need not stop conveyor belt and shoot the image, improves work efficiency.
Drawings
Fig. 1 is a schematic perspective view of a tile defect detecting machine according to the present invention.
Fig. 2 is a schematic view of a connection structure of the camera detection device.
Fig. 3 is a schematic perspective view of a camera detection device.
Fig. 4 is a schematic perspective view of a bar frame.
Fig. 5 is a schematic view of the internal structure of the bar frame.
In the figure: the device comprises a conveying frame 1, a conveying belt 2, a detection cover body 3, a workbench fixing strip 4, a support 5, a camera detection device 6, a worm gear lead screw lifter 7, a transmission part 8, a lifting rod 9, a first driving motor 10, a transmission rod 11, a first flange 12, a camera 13, a strip-shaped frame 14, a second flange 15, a cooling fan 16, a circuit board installation cavity 17, a linear array image sensor installation cavity 18, a transparent plate 19, a glass panel 20, a driving roller 21, a driven roller 22 and a second driving motor 23.
Detailed Description
The following further describes embodiments of the present invention with reference to the drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
With reference to fig. 1 to 5, a tile defect detecting machine includes a conveying frame 1 for conveying tiles, a camera detecting device 6 is installed above the conveying frame 1 in the width direction, brackets 5 are installed at two ends of the camera detecting device 6, the brackets 5 are respectively fixed at two sides of the conveying frame 1, the camera detecting device 6 includes a camera 13 for scanning the surface of the tiles, and the camera 13 is installed on the bracket 5 in a vertically telescopic manner; the camera detection device 6 capable of stretching up and down is arranged above the conveying frame 1 in the width direction, so that the distance between the camera detection device 6 and the conveying frame 1 can be adjusted conveniently, the detection of defects on the surfaces of ceramic tiles with different thicknesses can be adapted, manual debugging is reduced in the adjustment process, and the working efficiency is improved; the camera can better scan the ceramic tile surface, need not stop conveyor belt and shoot the image, improves work efficiency.
As shown in fig. 2 and fig. 3, worm wheel screw rod lifters 7 are mounted at the upper ends of the brackets 5 at both sides, each worm wheel screw rod lifter 7 includes a transmission part 8 and a lifting rod 9, the transmission parts 8 at both sides are connected through a transmission rod 11, the worm wheel screw rod lifter 7 at least one side is connected with a first driving motor 10, a first flange 12 is mounted at the lower end of the lifting rod 9, and both ends of the camera 13 are fixedly mounted at the lower end of the first flange 12; the worm gear lead screw lifter 7 drives the camera 13 to ascend and descend vertically, so that the ceramic tile scanner is suitable for ceramic tiles with different thicknesses, and scanned images are clearer.
It should be noted that the worm screw elevator 7 in this embodiment is a conventional one, and its internal structure is not described herein again.
As shown in fig. 4, the camera 13 includes a bar frame 14, the upper ends of both sides of the bar frame 14 are mounted with second flanges 15 connected with the first flange 12, and are connected with the first flange 12 through the second flanges 15, so as to be driven to lift through the worm screw elevator 7, and the structure is simple and practical.
As shown in fig. 5, a circuit board installation cavity 17 and a linear array image sensor installation cavity 18 are provided in the bar frame 14 so as to install a circuit board and a linear array image sensor, a transparent plate 19 is provided at a lower end of the linear array image sensor installation cavity 18, the transparent plate 19 may be a glass plate, light sources are installed on two sides above the transparent plate 19, the linear array image sensor and the light sources can scan the surface of a lower tile through the transparent plate 19, and at least two cooling fans 16 for cooling the inside of the circuit board installation cavity 17 are installed on an upper end surface of the bar frame 14.
The two sides of the upper end of the conveying frame 1 are respectively provided with a workbench fixing strip 4, the lower end of the bracket 5 is arranged on the workbench fixing strips 4, one end of each workbench fixing strip 4 is provided with a driving roller 21, the other end of each workbench fixing strip is provided with a driven roller 22, the driving roller 21 and the driven roller 22 are connected through a conveying belt 2, and the camera 13 is arranged above the conveying belt 2; carry the ceramic tile through conveyor belt 2, when the ceramic tile passes through camera 13, scan the formation of image through camera 13, need not shut down and shoot, work efficiency is high.
A glass panel 20 is arranged between the workbench fixing strips 4, and the glass panel 20 is used for supporting the inner side of the conveying surface of the conveying belt 2; when the ceramic tile is conveyed on the upper surface of the conveying belt 2, the conveying belt 2 is pressed downwards, and the height of the ceramic tile on the conveying belt 2 is kept unchanged under the support of the glass panel 20, so that the scanning of the camera 13 is prevented from being influenced.
Both sides still install the detection cover body 3 between the workstation fixed strip 4, this detection cover body 3 covers establishes on camera detection device 6, reduces external light and influences the image scanning effect.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, and the scope of protection is still within the scope of the utility model.
Claims (6)
1. The ceramic tile defect detector comprises a conveying frame (1) for conveying ceramic tiles, and is characterized in that a camera detection device (6) is installed above the conveying frame (1) in the width direction, supports (5) are installed at two ends of the camera detection device (6), the supports (5) are respectively fixed on two sides of the conveying frame (1), the camera detection device (6) comprises a camera (13) for scanning the surface of the ceramic tiles, and the camera (13) can be installed on the supports (5) in a vertically telescopic mode; the camera (13) comprises a bar-shaped frame (14), a circuit board mounting cavity (17) and a linear array image sensor mounting cavity (18) are arranged in the bar-shaped frame (14), a transparent plate (19) is arranged at the lower end of the linear array image sensor mounting cavity (18), and at least two cooling fans (16) used for cooling the inside of the circuit board mounting cavity (17) are mounted on the upper end face of the bar-shaped frame (14).
2. The tile defect detecting machine according to claim 1, wherein a worm screw lifter (7) is mounted at the upper end of each of the two brackets (5), the worm screw lifter (7) comprises a transmission part (8) and a lifting rod (9), the transmission parts (8) at the two sides are connected through a transmission rod (11), the worm screw lifter (7) at least one side is connected with a first driving motor (10), a first flange (12) is mounted at the lower end of the lifting rod (9), and two ends of the camera (13) are fixedly mounted at the lower end of the first flange (12).
3. A tile defect detecting machine according to claim 2, wherein the strip frame (14) is provided at both upper ends thereof with second flanges (15) connected to the first flanges (12).
4. The tile defect detecting machine according to claim 1, wherein the two sides of the upper end of the conveying frame (1) are provided with the workbench fixing strips (4), the lower end of the support (5) is arranged on the workbench fixing strips (4), one end of each workbench fixing strip (4) is provided with the driving roller (21), the other end of each workbench fixing strip is provided with the driven roller (22), the driving roller (21) and the driven roller (22) are connected through the conveying belt (2), and the camera (13) is arranged above the conveying belt (2).
5. A tile defect detecting machine according to claim 4, characterized in that a glass panel (20) is installed between the work table fixing strips (4), and the glass panel (20) is used for supporting the inner side of the conveying surface of the conveying belt (2).
6. A tile defect detector according to claim 4, wherein a detection cover body (3) is further installed between the workbench fixing strips (4) at two sides, and the detection cover body (3) is covered on the camera detection device (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123083207.4U CN215415113U (en) | 2021-12-09 | 2021-12-09 | Ceramic tile defect detecting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123083207.4U CN215415113U (en) | 2021-12-09 | 2021-12-09 | Ceramic tile defect detecting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215415113U true CN215415113U (en) | 2022-01-04 |
Family
ID=79666008
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123083207.4U Active CN215415113U (en) | 2021-12-09 | 2021-12-09 | Ceramic tile defect detecting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215415113U (en) |
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2021
- 2021-12-09 CN CN202123083207.4U patent/CN215415113U/en active Active
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| GR01 | Patent grant | ||
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| CP01 | Change in the name or title of a patent holder |
Address after: No.3, jishuiban Development Zone, Nanzhuang Town, Nanzhuang Village, Chancheng District, Foshan City, Guangdong Province Patentee after: Foshan ares Digital Equipment Co.,Ltd. Address before: No.3, jishuiban Development Zone, Nanzhuang Town, Nanzhuang Village, Chancheng District, Foshan City, Guangdong Province Patentee before: Foshan Ares Ceramic Technology Co.,Ltd. |