CN215407117U

CN215407117U - Resin decorative board

Info

Publication number: CN215407117U
Application number: CN202120157221.5U
Authority: CN
Inventors: 姚建冰
Original assignee: Zhejiang Shuimo Jiangnan New Material Technology Co ltd
Current assignee: Zhejiang Shuimo Jiangnan New Material Technology Co ltd
Priority date: 2021-01-20
Filing date: 2021-01-20
Publication date: 2022-01-04
Anticipated expiration: 2031-01-20

Abstract

The utility model belongs to the technical field of decorative plates, and particularly relates to a resin decorative plate and a manufacturing method thereof. The resin decorative plate comprises a bottom plate and a resin grinding layer, wherein a patterned glass layer is arranged between the bottom plate and the resin grinding layer, and the patterned glass layer is composed of a plurality of glass beads and resin. The resin decorative plate provided by the utility model has the advantages that the glass rod is not required to be completely melted, the glass bead is matched with the resin to form the patterned glass layer, the cost is greatly reduced, the process is simple, and the adhesion degree of the patterned glass layer and the bottom plate is improved.

Description

Resin decorative board

Technical Field

The utility model belongs to the technical field of decorative plates, and particularly relates to a resin decorative plate.

Background

The patterned glass process is to stick a plurality of small pieces of colored glass together, so the pattern composition mode of the glass is changeable, and the patterns arranged by the patterned glass process can be very regular and rich in decorative feeling and individuality. The glass is more and more popular as a beautiful glass manufacturing process, and the application of the glass to the decorative plate is a novel technology at present. However, in the prior art, the process for manufacturing the glass resin decorating plate is complex, glass rods containing cores need to be spliced together, typeset and fused into a flat plate, the cost is high, materials are wasted, and the general connectivity with a bottom plate is poor.

For example, the chinese patent application discloses a method for manufacturing a resin decorative sheet and a product thereof [ application No.: 201810080190.0], the utility model discloses a method for preparing a resin decorative plate, which is characterized in that the method comprises the following steps: (1) manufacturing a silica gel mold; (2) preparing slurry A; (3) preparing slurry B; (4) pouring the sizing agent A on a silica gel mold, brushing the sizing agent A uniformly to form a surface layer material, and then placing the surface layer material at normal temperature for 12-18min until the surface layer material is dried; (5) pouring the sizing agent B on the surface layer material, uniformly brushing, and paving a fiber layer when the sizing agent B is not dry; (6) uniformly brushing a layer of sizing agent A on the fiber layer; (7) uniformly brushing a layer of the mixture A on the back plate; (8) and (3) placing the back plate cover brushed with the mixture A on the fiber layer brushed with the slurry A, pressing for 20-60min by adding a weight of 30-70kg, and standing for 20-60 min.

The resin decorative board prepared by the utility model has the advantages of obviously improved overall strength, toughness and adhesiveness of each layer structure, improved overall service performance, strong practicability and wide application range. The above problems have not been solved.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the problems and provides a resin decorative plate.

The resin decorative plate comprises a bottom plate and a resin grinding layer, wherein a patterned glass layer is arranged between the bottom plate and the resin grinding layer, and the patterned glass layer is composed of a plurality of glass beads and resin.

In the resin decorative board, 1-1.5mm of resin is laid on the bottom board to form a fixed resin layer, the glass beads are arranged on the fixed resin layer, resin is filled among the glass beads to form a resin filling layer, and the color of the glass beads is not less than 3.

In the resin decorative board, the height of the glass bead is 2-28mm, the glass bead comprises a fixed plane and a pattern arc-shaped surface, the fixed plane is connected with the fixed resin layer, and one end of the resin filling layer, which is far away from the fixed resin layer, is a horizontal plane.

In the resin decorative plate, the glass bead is formed by hot pressing of a glass bead hot press on a core-containing glass block.

In foretell resin decorative board, glass bead hot press include the lift hot plate, with lift hot plate matched with glass bead profiled sheeting and set up in two cassettes of glass bead profiled sheeting below, the both ends of lift hot plate equally divide and do not link to each other with the lift axle, glass bead profiled sheeting set up a plurality of glass bead profiled cavities.

In foretell resin decorative board, glass bead shaping chamber be the arc chamber, the diameter of glass bead shaping chamber be greater than with the width that contains core glass piece, glass bead shaping plate in set up with a plurality of glass bead shaping chamber matched with zone of heating.

In the resin decorative plate, the lifting heating plate is provided with a core-containing glass block clamping position corresponding to the glass bead forming cavities, and the core-containing glass block clamping position is detachably connected with the lifting heating plate.

In the resin decorative plate, the two ends of the glass bead forming plate are respectively provided with the rotary reset mechanisms, and the two rotary reset mechanisms are respectively fixed on the two clamping seats.

In the resin decorative plate, the two ends of the glass bead forming plate are respectively provided with the rotary supporting arm and the positioning plate, and the positioning plates are matched with the fixing shafts of the corresponding rotary reset mechanisms.

In the resin decorative plate, the distance between the two clamping seats is matched with the width of the bottom plate, and the distance between the glass bead forming plate and the bottom plate when the glass bead forming plate rotates to the lowest position is more than 1-1.5 mm.

Compared with the prior art, the utility model has the advantages that:

1. the resin decorative plate provided by the utility model has the advantages that the glass rod is not required to be completely melted, the glass bead is matched with the resin to form the patterned glass layer, the cost is greatly reduced, the process is simple, and the adhesion degree of the patterned glass layer and the bottom plate is improved.

2. The method realizes the texture change of the thousand-flower glass by heating and melting the part of the core-containing glass block, saves materials and labor, and is easier to control the patterns of the thousand-flower glass.

3. The glass bead hot press provided by the utility model does not need to typeset the glass beads additionally, and the resin decorative plate is manufactured while the glass beads are manufactured, so that the production efficiency is improved, and the adhesion degree of the glass layer and the bottom plate is further improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view in another aspect of the present invention;

FIG. 3 is a schematic diagram of the structure of the apparatus provided by the present invention;

FIG. 4 is a schematic view of the structure of the part to be used in the present invention;

FIG. 5 is a schematic view of a portion of the structure of the present invention;

FIG. 6 is a schematic view of the use state of FIG. 3;

in the figure: the glass core-containing glass block clamping device comprises a bottom plate 1, a resin flattening layer 2, a glass layer 3, glass beads 31, a fixed resin layer 32, a resin filling layer 33, a fixed plane 311, a pattern arc-shaped surface 312, a core-containing glass block 4, a glass bead hot press 5, a lifting heating plate 51, a glass bead forming plate 52, a clamping seat 53, a lifting shaft 511, a glass bead forming cavity 521, a heating layer 522, a core-containing glass block clamping position 512, a rotary reset mechanism 523, a rotary support 524, a positioning plate 525, a fixed shaft 526, a rotary bearing 527 and a transmission rod.

Detailed Description

The present invention will be described in further detail with reference to examples, but the embodiments of the present invention are not limited thereto.

As shown in fig. 1, a resin decorative plate comprises a bottom plate 1 and a resin flattening layer 2, wherein a patterned glass layer 3 is arranged between the bottom plate 1 and the resin flattening layer 2, the patterned glass layer 3 is composed of a plurality of glass beads 31 and resin, the bottom plate 1 is rectangular, and the thickness of the bottom plate 1 is 3-5 mm.

The present embodiment realizes the pattern change of the glass beads 31 and the typesetting by the bonding of the glass beads 31 and the resin. The resin can be epoxy resin or PVB resin.

Specifically, a resin layer 32 is formed by laying 1-1.5mm of resin on the bottom plate 1, the glass beads 31 are arranged on the fixed resin layer 32, resin is filled among the glass beads 31 to form a resin filling layer 33, and the patterns of the glass beads 31 are not less than 3. The adhesion between the glass beads 31 and the base plate 1 is ensured by the fixing resin layer 32, the adhesion between the plurality of glass beads 31 is realized by the resin filling and flattening layer 33, and the surface of the glass layer 3 is flattened.

As shown in fig. 4 to 5, the height of the glass bead 31 is 2 to 28mm, the glass bead 31 includes a fixing plane 311 and a pattern arc surface 312, the fixing plane 311 is connected to the fixing resin layer 32, and one end of the resin filling layer 33 away from the fixing resin layer 32 is a horizontal plane. The height of the pattern arc surface 312 is flush with the height of the resin filling layer 33. The pattern arc 312 exhibits on the one hand a different glass texture and on the other hand also facilitates adhesion to the resin shim 33. The pattern arc face 312 is preferably semi-circular and not shown. In practical application, the size of the fixing plane 311 and the shape of the pattern arc-shaped surface 312 can be set according to requirements. Wherein the height of the glass bead 31 is determined by the height of the glass layer 3.

Specifically, the glass bead 31 is formed by hot-pressing a core-containing glass block 4 by a glass bead hot press 5. Since one end of the core-containing glass gob 4 is heated and melted to form the pattern arc face 312, the height after the glass bead 31 is made is lower than the height of the core-containing glass gob 4. The height of the core-containing glass piece 4 is preferably 2.8 to 30 mm.

In order to further optimize the manufacturing process of the glass resin decorative plate, the utility model also provides a glass bead hot press 5. The glass bead hot press 5 comprises a lifting heating plate 51, a glass bead forming plate 52 matched with the lifting heating plate 51 and two clamping seats 53 arranged below the glass bead forming plate 52, wherein two ends of the lifting heating plate 51 are connected with a lifting shaft 511 respectively, and the glass bead forming plate 52 is provided with a plurality of glass bead forming cavities 521.

The core-containing glass block 4 is placed in the glass bead forming cavity 521, and hot-pressing fusion of the core-containing glass block 4 can be realized through the combined action of the lifting heating plate 51 and the lifting heating plate 51.

Referring to fig. 6, the glass bead forming chamber 521 is an arc-shaped chamber, the diameter of the glass bead forming chamber 521 is larger than the width of the core glass block 4, and a heating layer 522 matched with the glass bead forming chambers 521 is arranged in the glass bead forming plate 52.

In order to fix the glass block 4 containing core conveniently, the lifting heating plate 51 is provided with glass block screens 512 corresponding to the glass bead forming cavities 521, and the glass block screens 512 containing core are detachably connected with the lifting heating plate 51. The core glass block clamping position 512 can be replaced to the required height according to actual requirements.

Referring to fig. 5, two ends of the glass bead forming plate 52 are respectively provided with a rotary reset mechanism 523, and the two rotary reset mechanisms 523 are respectively fixed on the two clamping seats 53. The rotary reset mechanism 523 is configured to rotate and reset the glass bead forming plate 52 by a fixed shaft 526, a rotary bearing 527, and a transmission rod 528, and a driving motor, not shown, is configured to rotate the glass bead forming plate 52 at an axis of 180 °. Since the freshly formed glass beads 31 have a certain viscosity, they do not fall off during rotation. After the glass bead 31 is completely cooled, the fixing plane 311 of the glass bead 31 is bonded to the base plate 1.

In order to facilitate the rotation, a rotating holding arm 524 is disposed at one end of the glass bead forming plate 52, a positioning plate 525 is disposed at the end of the glass bead forming plate 52 where the rotating holding arm 524 is not disposed, and the positioning plate 525 is engaged with a fixing shaft 526 of the corresponding rotating reset mechanism 523.

In order to facilitate the typesetting of the glass bead 31, the distance between the two clamping seats 53 is matched with the width of the bottom plate 1, and the distance between the glass bead forming plate 52 and the bottom plate 1 when the glass bead forming plate rotates to the lowest position is more than 1-1.5 mm.

The working principle of the utility model is as follows: s1, dividing a core-containing glass rod with not less than 3 designs and colors into core-containing glass blocks 4 with the thickness of 2.8-30mm, placing the core-containing glass blocks 4 in a plurality of glass bead forming cavities 521 of a glass bead forming plate 52, moving a lifting heating plate 51 downwards to fix the core-containing glass blocks 4, S2 sets the heating temperature of the glass bead forming plate 52, carrying out hot pressing on the core-containing glass blocks 4, pouring resin on a trimmed and dried bottom plate 1, placing the trimmed and dried bottom plate at a proper position between two clamping seats 53, moving the lifting heating plate 51 upwards after S3 glass beads 31 are formed, rotating the axis of the glass bead forming plate 52 by 180 degrees, cooling the glass beads 31, dropping the glass beads onto the resin-provided bottom plate 1, S4 pouring the resin to be flush with the glass beads 31 after the glass beads 31 completely drop to form a glass layer 3, S5 completely cooling the glass layer 3, then setting the resin and polishing, forming a resin grinding layer 2, and finishing to obtain the resin decorative plate.

Although the base plate 1, the resin flattening layer 2, the patterned glass layer 3, the glass bead 31, the fixing resin layer 32, the resin flattening layer 33, the fixing plane 311, the pattern arc-shaped surface 312, the cored glass block 4, the glass bead heat press 5, the elevating heating plate 51, the glass bead molding plate 52, the clamping base 53, the elevating shaft 511, the glass bead molding chamber 521, the heating layer 522, the cored glass block clamping position 512, the rotary return mechanism 523, the rotary holder 524, the positioning plate 525, the fixing shaft 526, the rotary bearing 527, and the transmission rod 528 are used more frequently, the possibility of using other terms is not excluded. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.

The foregoing is merely an example of the present invention and common general knowledge of the known specific materials and characteristics thereof has not been described herein in any greater extent. It should be noted that variations and modifications can be made by those skilled in the art without departing from the structure of the present invention. These should also be construed as the scope of the present invention, and they should not be construed as affecting the effectiveness of the practice of the present invention or the applicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims

1. The utility model provides a resin decorative board, includes bottom plate (1) and resin grinds flat bed (2), its characterized in that: the glass-ceramic composite plate is characterized in that a patterned glass layer (3) is arranged between the bottom plate (1) and the resin flattening layer (2), the patterned glass layer (3) is composed of a plurality of glass beads (31) and resin, the bottom plate (1) is rectangular, and the thickness of the bottom plate (1) is 3-5 mm.

2. The resin decorative panel according to claim 1, wherein: the glass fiber reinforced plastic composite material is characterized in that a resin layer (32) with the thickness of 1-1.5mm is laid on the bottom plate (1) to form a fixed resin layer (32), the glass beads (31) are arranged on the fixed resin layer (32), resin is filled among the glass beads (31) to form a resin filling and leveling layer (33), and the colors of the glass beads (31) are not less than 3.

3. The resin decorative panel according to claim 2, wherein: the height of the glass bead (31) is 2-28mm, the glass bead (31) comprises a fixed plane (311) and a pattern arc-shaped surface (312), the fixed plane (311) is connected with a fixed resin layer (32), and one end, far away from the fixed resin layer (32), of the resin filling and leveling layer (33) is a horizontal plane.

4. The resin decorative panel according to claim 1, wherein: the glass bead (31) is formed by hot pressing a core-containing glass block (4) through a glass bead hot press (5).

5. The resin decorative panel according to claim 4, wherein: glass bead hot press (5) including lift hot plate (51), with lift hot plate (51) matched with glass bead profiled sheeting (52) and set up in two cassette (53) of glass bead profiled sheeting (52) below, the both ends of lift hot plate (51) equally divide and do not link to each other with lift axle (511), glass bead profiled sheeting (52) set up a plurality of glass bead shaping chambeies (521).

6. The resin decorative panel according to claim 5, wherein: glass bead becomes die cavity (521) for the arc chamber, the diameter of glass bead becomes die cavity (521) be greater than the width that contains core glass piece (4), glass bead become profiled sheeting (52) in set up with a plurality of glass bead become die cavity (521) matched with zone of heating (522).

7. The resin decorative panel according to claim 6, wherein: the lifting heating plate (51) is provided with a core-containing glass block clamping position (512) corresponding to the glass bead forming cavities (521), and the core-containing glass block clamping position (512) is detachably connected with the lifting heating plate (51).

8. The resin decorative panel according to claim 7, wherein: the two ends of the glass bead forming plate (52) are respectively provided with a rotary reset mechanism (523), and the two rotary reset mechanisms (523) are respectively fixed on the two clamping seats (53).

9. The resin decorative panel according to claim 5, wherein: the two ends of the glass bead forming plate (52) are respectively provided with a rotary supporting arm (524) and a positioning plate (525), and the positioning plate (525) is matched with a fixed shaft (526) of a corresponding rotary reset mechanism (523).

10. The resin decorative panel according to claim 5, wherein: the distance between the two clamping seats (53) is matched with the width of the bottom plate (1), and the distance between the glass bead forming plate (52) and the bottom plate (1) when the glass bead forming plate rotates to the lowest position is larger than 1-1.5 mm.