CN215396312U - Hydrophone automatic demoulding device - Google Patents

Abstract

The utility model discloses an automatic demoulding device for a hydrophone, which relates to the field of advanced manufacturing and automation and comprises a main tool and the like, wherein the top of the main tool is provided with a top plate for fixedly mounting a servo electric cylinder, and the servo electric cylinder drives a lifting grab handle to move up and down; a hydrophone positioning hole is formed in the bottom plate and used for positioning and mounting a hydrophone to be demoulded, and a limiting tool is further fixed at the position, close to the hydrophone positioning hole, on the bottom plate so as to limit the up-and-down movement of the hydrophone; the main control board of the electric control case drives and controls the servo electric cylinder to move through the servo electric cylinder driving module, and the induction switch is installed on the bottom plate close to the limiting tool. The utility model effectively improves the demolding efficiency of the hydrophone, reduces the workload of workers, can automatically perform the demolding process of the hydrophone after debugging the initial installation position, and has stable operation of the stepping motor; the emergency stop switch is arranged, so that the safety is high; the automatic positioning device has the characteristics of high automation degree, high working efficiency, simplicity in operation, stability in operation, high positioning precision and the like.

Description

Hydrophone automatic demoulding device

Technical Field

The utility model relates to the field of advanced manufacturing and automation, in particular to an automatic demolding device for a hydrophone.

Background

With the continuous development of the technology field, the technical requirements are more and more, in order to meet the requirements of shore station construction, a shore early warning sonar system is served, remote detection and identification are realized, and the low-frequency detection capability is increasingly important. The vector hydrophone improves the capability of resisting isotropic noise of the system, and can realize far-field multi-target identification and the like. The research work on hydrophones is greatly appreciated. Therefore, multi-information detection including vector information is a development trend of sonar systems, and is increasingly emphasized by various navy countries, and the industry scale is rapidly developed. Under the trend, manufacturers increasingly pay more attention to the production efficiency of the hydrophone, and in the past production process, the hydrophone demolding procedure is manually completed, so that the production efficiency is low, the labor cost is increased, and the condition that the hydrophone is damaged by human errors exists.

SUMMERY OF THE UTILITY MODEL

The utility model aims to overcome the defects in the prior art, and provides the automatic demolding device for the hydrophone, which has the advantages of high automation degree, high working efficiency, simplicity in operation, stability in operation and high positioning precision.

The purpose of the utility model is achieved by the following technical scheme: the automatic demolding device for the hydrophone comprises a main body tool and an electric control cabinet arranged beside the main body tool, wherein a top plate is arranged at the top of the main body tool, a bottom plate is arranged at the bottom of the main body tool, and the top plate and the bottom plate are fixedly connected through a fixing frame; a servo electric cylinder is fixedly arranged on the top plate, a hook-shaped lifting gripper is fixedly arranged at the end part of a piston rod of the servo electric cylinder and used for hooking a glue pouring mold of a hydrophone to be demoulded, and the lifting gripper moves up and down under the driving of the servo electric cylinder; the bottom plate is provided with a hydrophone positioning hole for positioning and mounting a hydrophone to be demoulded, and a limiting tool is further fixed on the bottom plate close to the hydrophone positioning hole and is semicircular, and the inner wall of the bottom of the limiting tool is inwards sunken to form a clamping groove for matching with a step surface on the periphery of the hydrophone so as to limit the up-and-down movement of the hydrophone; the utility model discloses a portable electronic device, including automatically controlled quick-witted case, servo electric cylinder drive module, IO collection module, servo electric cylinder drive module and servo electric cylinder drive module, the servo electric cylinder drive module is connected with servo electric cylinder electricity, the master control board of automatically controlled quick-witted case passes through servo electric cylinder drive module drive control servo electric cylinder motion, be close to spacing frock department on the bottom plate and install inductive switch, a hydrophone in the spacing frock of real-time induction, and transmit the data of gathering to IO collection module through the electricity.

As a further technical scheme, the main control board of the electronic control cabinet communicates with the IO acquisition module and the servo electric cylinder driving module through an RS232 protocol.

As a further technical scheme, a foot switch and an emergency stop button are arranged on the electric control cabinet, the foot switch is electrically connected with the IO acquisition module, and the foot switch is provided with an upward movement switch and a downward movement switch which respectively control the rising and falling movements of the servo electric cylinder; the emergency stop button is electrically connected with the main control board of the electric control case and used for controlling the on-off of the power supply of the electric control case.

As a further technical scheme, the induction switch is fixed on the bottom plate through a fixed support in a threaded connection mode, and the induction switch is enabled to be over against the hydrophone installation position in the limiting tool.

As a further technical scheme, the limiting tool is fixed on the bottom plate through an inner hexagonal screw.

The utility model has the beneficial effects that: the demolding efficiency of the hydrophone is effectively improved, the workload of workers is reduced, the demolding process of the hydrophone can be automatically carried out after the initial installation position is debugged, and the stepping motor runs stably; the emergency stop switch is arranged, so that the safety is high; the automatic positioning device has the characteristics of high automation degree, high working efficiency, simplicity in operation, stability in operation, high positioning precision and the like.

Drawings

Fig. 1 is a schematic view of the working process of the present invention.

Fig. 2 is a schematic structural diagram of the present invention.

Fig. 3 is a front view of fig. 2.

Fig. 4 is a partially enlarged schematic view of fig. 2.

Fig. 5 is a schematic structural view of the limiting tool.

Fig. 6 is a schematic view of an installation structure of the main body tool and the hydrophone.

Fig. 7 is a schematic bottom structure diagram of the electronic control cabinet.

Description of reference numerals: the device comprises a main body tool 1, a top plate 1-1, a bottom plate 1-2, a fixing frame 1-3, hydrophone positioning holes 1-4, a servo electric cylinder 2, a lifting gripper 3, a glue pouring mold 4, a hydrophone 5, a step surface 5-1, a limiting tool 6, a clamping groove 6-1, a foot switch 7, an emergency stop button 8, an electric control cabinet 9, an induction switch 10, a fixing support 10-1 and a servo electric cylinder driving module 11.

Detailed Description

The utility model will be described in detail below with reference to the following drawings:

example (b): as shown in fig. 2, the automatic demolding device for the hydrophone comprises a main body tool 1 and an electric control cabinet 9 arranged beside the main body tool 1. As shown in fig. 6, a top plate 1-1 is arranged at the top of a main body tool 1, a bottom plate 1-2 is arranged at the bottom of the main body tool 1, and the top plate 1-1 and the bottom plate 1-2 are fixedly connected through a fixing frame 1-3; a servo electric cylinder 2 is fixedly installed on the top plate 1-1, a hook-shaped lifting gripper 3 is fixedly installed at the end part of a piston rod of the servo electric cylinder 2 and used for hooking a glue pouring mold 4 of a hydrophone 5 to be demoulded, and the lifting gripper 3 moves up and down under the driving of the servo electric cylinder 2; the bottom plate 1-2 is provided with hydrophone positioning holes 1-4 for positioning and mounting a hydrophone 5 to be demoulded, and the bottom plate 1-2 is fixed with a limiting tool 6 through hexagon socket head cap screws at a position close to the hydrophone positioning holes 1-4. Referring to the attached drawing 5, the limiting tool 6 is semicircular, and the inner wall of the bottom of the limiting tool is inwards recessed to form a clamping groove 6-1 which is used for matching with a step surface 5-1 on the periphery of the hydrophone 5 to limit the up-and-down movement of the hydrophone 5; a servo electric cylinder driving module 11 and an IO acquisition module are arranged in the electric control cabinet 9 and are respectively in electric connection with a main control board of the electric control cabinet 9 for communication (preferably, the main control board of the electric control cabinet 9 is in communication with the IO acquisition module and the servo electric cylinder driving module 11 through an RS232 protocol), the servo electric cylinder driving module 11 is electrically connected with the servo electric cylinder 2, the main control board of the electric control cabinet 9 drives and controls the servo electric cylinder 2 to move through the servo electric cylinder driving module 11, an induction switch 10 is arranged on the bottom plate 1-2 and close to the limiting tool 6, the induction switch 10 is fixed on the bottom plate 1-2 through a fixed support 10-1 in a threaded connection manner, so that the induction switch 10 is just opposite to the mounting position of the hydrophone 5 in the limiting tool 6, therefore, the hydrophone 5 in the limiting tool 6 is sensed in real time, and the existing signal of the hydrophone 5 is transmitted to the IO acquisition module through electric connection.

Preferably, a foot switch 7 and an emergency stop button 8 are arranged on the electronic control cabinet 9, the foot switch 7 is electrically connected with the IO acquisition module, and the foot switch 7 is provided with an upward movement switch and a downward movement switch for respectively controlling the upward movement and the downward movement of the servo electric cylinder 2; the emergency stop button 8 is electrically connected with a main control board of the electric control cabinet 9 and is used for controlling the on-off of a power supply of the electric control cabinet 9.

The working process of the utility model is as follows: the working flow chart of the utility model is shown in figure 1, an electric control cabinet 9 receives and reads data collected by an inductive switch 10, judges whether a hydrophone 5 to be stripped is placed above a limiting tool 6 or not through a program, and gives an alarm if the hydrophone 5 exists, and at the moment, a foot switch 7 cannot control a servo electric cylinder 2 to move; if no obstacle is above the limit tool 6, the electric control cabinet main control board can control the servo electric cylinder driving module 11 to transmit a specific pulse signal by stepping down the switch of the pedal switch 7 moving downwards, so that the lifting and pulling gripper 3 moves downwards to a specified position under the driving of the servo electric cylinder 2, the hydrophone 5 to be demoulded is placed on the limit tool 6 (aligned with the hydrophone positioning holes 1-4, meanwhile, the step surface 5-1 of the hydrophone 5 is clamped into the clamping groove 6-1 of the limit tool 6) after the lifting and pulling gripper 3 moves to the specified position, the lifting and pulling gripper 3 moves upwards under the driving of the servo electric cylinder 2, the hydrophone water cannot move upwards because the hydrophone water is limited by the limit tool 6, and the lifting and pulling gripper 3 continues to move upwards for a certain distance after hooking the glue pouring mold 4 by moving upwards, the glue-pouring mould 4 and the hydrophone 5 are separated, and demoulding is finished. And finally, taking out the glue pouring mould 4 and the hydrophone 5 respectively to finish the demoulding operation in one period.

It should be understood that equivalent alterations and modifications of the technical solution and the inventive concept of the present invention by those skilled in the art should fall within the scope of the appended claims.

Claims (5)

1. An automatic demoulding device for a hydrophone is characterized in that: the electric control cabinet comprises a main body tool (1) and an electric control cabinet (9) arranged beside the main body tool (1), wherein a top plate (1-1) is arranged at the top of the main body tool (1), a bottom plate (1-2) is arranged at the bottom of the main body tool (1), and the top plate (1-1) and the bottom plate (1-2) are fixedly connected through a fixing frame (1-3); a servo electric cylinder (2) is fixedly installed on the top plate (1-1), a hook-shaped lifting gripper (3) is fixedly installed at the end part of a piston rod of the servo electric cylinder (2) and used for hooking a glue pouring mold (4) of a hydrophone (5) to be demoulded, and the lifting gripper (3) moves up and down under the driving of the servo electric cylinder (2); the bottom plate (1-2) is provided with hydrophone positioning holes (1-4) for positioning and mounting a hydrophone (5) to be demoulded, a limiting tool (6) is further fixed on the bottom plate (1-2) close to the hydrophone positioning holes (1-4), the limiting tool (6) is semicircular, the inner wall of the bottom of the limiting tool is inwards sunken to form a clamping groove (6-1) for matching with a step surface (5-1) on the periphery of the hydrophone (5) to limit the up-and-down movement of the hydrophone (5); set up servo electric jar drive module (11) and IO collection module in automatically controlled machine case (9), the two carries out the communication with the main control board electric connection of automatically controlled machine case (9) respectively, servo electric jar drive module (11) are connected with servo electric jar (2) electricity, the main control board of automatically controlled machine case (9) passes through servo electric jar drive module (11) drive control servo electric jar (2) motion, be close to spacing frock (6) department on bottom plate (1-2) and install inductive switch (10), a hydrophone (5) in the spacing frock (6) of real-time induction, and transmit the data of gathering to IO collection module through the electricity connection.

2. The hydrophone automatic demolding device of claim 1, wherein: and the main control board of the electric control case (9) is communicated with the IO acquisition module and the servo electric cylinder driving module (11) through an RS232 protocol.

3. The hydrophone automatic demolding device of claim 1, wherein: a foot switch (7) and an emergency stop button (8) are arranged on the electric control cabinet (9), the foot switch (7) is electrically connected with the IO acquisition module, and the foot switch (7) is provided with an upward movement switch and a downward movement switch which respectively control the ascending movement and the descending movement of the servo electric cylinder (2); the emergency stop button (8) is electrically connected with a main control board of the electric control cabinet (9) and is used for controlling the on-off of a power supply of the electric control cabinet (9).

4. The hydrophone automatic demolding device of claim 1, wherein: the induction switch (10) is fixed on the bottom plate (1-2) through a fixed support (10-1) in a threaded connection mode, and the induction switch (10) is enabled to be opposite to the installation position of the hydrophone (5) in the limiting tool (6).

5. The hydrophone automatic demolding device of claim 1, wherein: the limiting tool (6) is fixed on the bottom plate (1-2) through an inner hexagonal screw.

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