CN215319421U - A general mould for prefabricated superimposed sheet preparation - Google Patents
A general mould for prefabricated superimposed sheet preparation Download PDFInfo
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- CN215319421U CN215319421U CN202121466592.8U CN202121466592U CN215319421U CN 215319421 U CN215319421 U CN 215319421U CN 202121466592 U CN202121466592 U CN 202121466592U CN 215319421 U CN215319421 U CN 215319421U
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Abstract
The utility model relates to a general mold for manufacturing a prefabricated laminated slab, which comprises a mold bottom mold, a mold top mold, a magnetic box, a fixed tooling part and a high-strength bolt assembly, wherein the lower end of the edge of the magnetic box is inwards sunken to form a notch; the fixing tool piece comprises a fixing bottom plate and a fixing top plate, a U-shaped fixing preformed hole is formed in the fixing bottom plate, the fixing bottom plate is connected with the fixing top plate through welding, the high-strength bolt assembly is arranged in the fixing preformed hole, and the fixing tool piece is fixedly connected with the upper portion of the magnetic box through the high-strength bolt assembly. The utility model has the advantages of reasonable structure, ingenious design, convenient operation, energy conservation, emission reduction, standardized components, mass production, high product qualification rate, enterprise benefit improvement and good market prospect and development space for the prior art.
Description
Technical Field
The utility model relates to the field of fabricated concrete buildings, in particular to a universal mold for manufacturing prefabricated laminated slabs.
Background
The prefabricated building refers to a building construction mode of a building with use functions, wherein part or all components of the building are produced in a component prefabricating factory and then are transported to a construction site in a corresponding transportation mode, and the components are assembled by adopting a reliable installation mode and an installation machine. Compared with field construction, prefabricated assembly type construction has the advantages of convenience in construction, high engineering progress, small influence on the surrounding environment, easiness in ensuring the quality of building components and the like, is mainly applied to industrial buildings in China in the past, and is adopted in civil buildings, particularly residential buildings in recent years.
At present, the manufacturing of the prefabricated laminated slab still stays at a steel mould stage, the steel laminated slab mould is manufactured by generally cutting angle steel to a fixed size and washing out the position of a fixed reinforcing steel bar by using a hole washing machine, the mould manufactured by the method can only be suitable for manufacturing one laminated slab component, after the laminated slab component is manufactured, the mould can only spend time and expense to transform and can be applied to the next component, or directly used as waste steel for treatment, the purchasing cost of the mould is equivalent to the treatment of the waste steel, resources are indirectly wasted, and the cost is increased; the positions of the output ribs are fixed, steel bar binding process operation can be carried out only after the die is fixed, the mesh welding machine of a component production factory can complete the steps of partial steel bar meshes through mechanical equipment production, the steel bar meshes are bound manually, manpower is wasted, and the mesh welding machine in a factory building is idle; the steel mould reaches the weight that needs 2 people to lift or mechanically lift, causes to have 2-3 people's cooperation turnover moulds during production, wastes the manual work, occupies mechanical station.
How to design a general mould for manufacturing a prefabricated laminated slab, which has the advantages of reasonable structure, ingenious design, light operation, energy conservation and emission reduction, standardized components, high universality rate, mass production and high product qualification rate, is the problem to be solved at present.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problems that the existing steel laminated slab die is fixed in size, can only be suitable for manufacturing a laminated slab component, is fixed in the position of a rib, is heavy and the like, the utility model provides the universal die for manufacturing the prefabricated laminated slab, and aims of reasonable structure, ingenious design, light and convenient operation, energy conservation and emission reduction, standardized components, high universality rate, mass production and high product qualification rate are achieved.
The technical scheme adopted by the utility model for solving the technical problems is as follows: a general mold for manufacturing a prefabricated laminated slab comprises a mold bottom mold, a mold top mold, a magnetic box, a fixing tool and a high-strength bolt assembly, wherein the lower end of the edge of the magnetic box is inwards sunken to form a notch for placing the mold bottom mold; the bottom die of the die comprises a first supporting tube and a first silica gel strip, the top die of the die comprises a second supporting tube and a second silica gel strip, one side of the first supporting tube is horizontally clamped in a notch at the lower end of the magnetic box to form a bottom fixing structure, the lower part of the first silica gel strip is bonded on the first supporting tube, the upper part of the second silica gel strip is bonded on the second supporting tube, and a gap for placing a laminated plate reinforcing mesh sheet is reserved between the first supporting tube and the second supporting tube; the fixed tooling part comprises a fixed top plate, a U-shaped fixed preformed hole is formed in the fixed top plate, a high-strength bolt assembly is arranged in the fixed preformed hole, the extending end of the fixed top plate is pressed on a second supporting pipe of the top die of the die, the fixed end of the fixed top plate is fixedly connected with the upper portion of the magnetic box through the high-strength bolt assembly, and the high-strength bolt assembly is screwed up to firmly fasten a laminated plate reinforcing mesh piece clamped between the bottom die of the die and the top die of the die.
The first supporting pipe and the second supporting pipe are made of magnesium alloy materials.
And the first silica gel strip and the second silica gel strip are semi-adhesive silica gel strips.
And a snowflake steel plate is arranged on the outer side of the second supporting pipe.
The lower part of the fixed top plate is provided with a fixed bottom plate, the fixed bottom plate is provided with a U-shaped fixed preformed hole which is the same as that of the fixed top plate, and the fixed bottom plate is connected with the fixed top plate through welding.
The high strength bolt assembly includes a high strength bolt shank and a high strength bolt cap.
Compared with the prior art, the utility model has the beneficial effects that:
1) the magnetic box type high-strength bolt combined die comprises a die bottom die, a die top die, a magnetic box, a fixed tooling part and a high-strength bolt combined part, wherein the lower end of the edge of the magnetic box is inwards sunken to form a notch for placing the die bottom die; the utility model can be used for producing the laminated plate moulds of different laminated plates by random conversion, has a double-layer structure and does not need to consider the problem of rib spacing;
2) the universal mould is made of magnesium alloy materials, the mould is light and convenient, 1-2 people can operate and assemble the mould, the turnover of the mould can be easily moved, and the mould does not need to be lifted and carried by machinery;
3) the method is not only used for producing the laminated plate, but also can be used for producing all the laminated plates within the size of the die edge mold, the laminated plate edge mold can be customized by a professional manufacturer, the universal rate is obviously improved, and the cost is reduced;
4) the general mould of superimposed sheet preparation has promoted factory equipment greatly and has used, rational in infrastructure, design benefit, and the operation is light, energy saving and emission reduction, standardized component, the universal rate is high, practices thrift the cost, reduces artifical consumption.
Drawings
FIG. 1 is a schematic front view of the mold assembly of the present invention;
FIG. 2 is a schematic cross-sectional view of a universal laminate mold;
FIG. 3 is a schematic diagram of the mold bottom and top mold segments;
FIG. 4 is a schematic cross-sectional view of a magnetic cassette;
FIG. 5 is a schematic bottom view of the fixture;
FIG. 6 is a schematic side view of the fixture;
the labels in the figure are: 1. the high-strength bolt comprises a bottom die, 101, a first supporting pipe, 102, a first silica gel strip, 2, a top die, 201, a second supporting pipe, 202, a second silica gel strip, 203, a snowflake steel plate, 3, a magnetic box, 4, a fixing tool, 401, a fixing base plate, 402, a fixing top plate, 403, a fixing reserved hole, 5, a high-strength bolt assembly, 501, a high-strength bolt rod, 502, a high-strength bolt cap, 6 and a laminated plate reinforcing mesh.
Detailed Description
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
A general mold for manufacturing a prefabricated laminated slab comprises a mold bottom mold 1, a mold top mold 2, a magnetic box 3, a fixing tool 4 and a high-strength bolt assembly 5, wherein the lower end of the edge of the magnetic box 3 is inwards sunken to form a notch for placing the mold bottom mold 1; the bottom die 1 of the die comprises a first supporting tube 101 and a first silica gel strip 102, the top die 2 of the die comprises a second supporting tube 201 and a second silica gel strip 202, one side of the first supporting tube 101 is horizontally clamped in a notch at the lower end of the magnetic box 3 to form a bottom fixing structure, the lower part of the first silica gel strip 102 is adhered to the first supporting tube 101, the upper part of the second silica gel strip 202 is adhered to the second supporting tube 201, and a gap for placing the laminated plate steel bar mesh 6 is reserved between the first supporting tube 101 and the second supporting tube 201; the fixed tooling part 4 comprises a fixed top plate 401, a U-shaped fixed preformed hole 403 is formed in the fixed top plate 401, a high-strength bolt assembly 5 is arranged in the fixed preformed hole 403, the extending end of the fixed top plate 401 is pressed on a second supporting tube 201 of the top die 2 of the die, the fixed end of the fixed top plate 401 is fixedly connected with the upper portion of a magnetic box 3 through the high-strength bolt assembly 5, and the high-strength bolt assembly 5 is screwed tightly to firmly fasten a laminated plate reinforcing mesh sheet 6 clamped between the bottom die 1 of the die and the top die 2 of the die.
The above is the basic implementation mode of the utility model, and further improvement, perfection and limitation can be made on the basis of the above: for example, the first support pipe 101 and the second support pipe 201 are made of magnesium alloy materials.
The above is the basic implementation mode of the utility model, and further improvement, perfection and limitation can be made on the basis of the above: if the first silicone rubber strip 102 and the second silicone rubber strip 202 adopt semi-adhesive silicone rubber strips.
The above is the basic implementation mode of the utility model, and further improvement, perfection and limitation can be made on the basis of the above: for example, snowflake steel plates 203 are arranged on the outer side of the second supporting pipe 201.
The above is the basic implementation mode of the utility model, and further improvement, perfection and limitation can be made on the basis of the above: for example, a fixed bottom plate 402 is provided at the lower portion of the fixed top plate 401, a U-shaped fixed preformed hole 403 similar to that of the fixed top plate 401 is formed in the fixed bottom plate 402, and the fixed bottom plate 402 is connected to the fixed top plate 401 by welding.
The above is the basic implementation mode of the utility model, and further improvement, perfection and limitation can be made on the basis of the above: such as the high strength bolt assembly 5, includes a high strength bolt shank 501 and a high strength bolt cap 502.
In practical application, the operation process of the utility model is as follows: selecting a mobile mold table on a PC production line, placing the outlines of the laminated slab components on four mold bottom molds 1 according to the sizes of the laminated slabs required by customers, manually or mechanically placing the bound laminated slab reinforcing mesh 6 on the existing 102 semi-viscous silica gel strips, accurately placing the bound laminated slab reinforcing mesh 6 in place according to the requirements of the laminated slab reinforcing mesh 6 through the assistance of a box ruler, taking up four laminated slab mold top molds 2, placing the laminated slab reinforcing mesh 6 according to the positions, pressing the second silica gel strips 202 on the laminated slab reinforcing mesh 6, directly pressing the extension ends of the fixed tooling parts 4 on the 2 laminated slab mold top molds for compaction, firmly fastening the laminated slab reinforcing mesh 6 clamped between the mold bottom molds 1 and the mold top molds 2 through screwing up the high-strength bolt assembly 5, and transferring to a casting station for casting after the mold is completely combined.
In specific application, the size of the top side die can be replaced according to different laminated plate members by modifying the material of the universal laminated plate die. The materials used by the universal laminated plate die can be replaced by aluminum alloy, stainless steel and square steel pipes, and the materials are modified according to different prices of materials at different places.
The laminated plate has the advantages of reasonable structure, ingenious design, convenience in operation, energy conservation and emission reduction, standardized components, mass production, high product qualification rate, and capability of improving enterprise benefits, solving the technical problems of time and labor waste, few use and turnover times, high replacement cost, increased personnel operation cost, influence on the texture of finished products, easiness in occurrence of defective products, high defective rate, influence on enterprise benefits and the like in the manufacturing process of the conventional laminated plate, and having good market prospect and development space for the prior art.
The preferred embodiments and examples of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the embodiments and examples described above, and various changes can be made within the knowledge of those skilled in the art without departing from the concept of the present invention.
Claims (6)
1. The utility model provides a general mould for prefabricated superimposed sheet preparation which characterized in that: the die comprises a die bottom die (1), a die top die (2), a magnetic box (3), a fixed tooling part (4) and a high-strength bolt assembly (5), wherein the lower end of the edge of the magnetic box (3) is inwards sunken to form a notch for placing the die bottom die (1); the die bottom die (1) comprises a first supporting tube (101) and a first silica gel strip (102), the die top die (2) comprises a second supporting tube (201) and a second silica gel strip (202), one side of the first supporting tube (101) is horizontally clamped in a notch at the lower end of the magnetic box (3) to form a bottom fixing structure, the lower portion of the first silica gel strip (102) is bonded on the first supporting tube (101), the upper portion of the second silica gel strip (202) is bonded on the second supporting tube (201), and a gap for placing a laminated plate reinforcing mesh (6) is reserved between the first supporting tube (101) and the second supporting tube (201); fixed frock piece (4) are including fixed roof (401), set up fixed preformed hole (403) of U font on fixed roof (401), high strength bolt sub-assembly (5) set up in fixed preformed hole (403), the end that stretches out of fixed roof (401) is pressed on second stay tube (201) of mould top mould (2), the upper portion fixed connection of high strength bolt sub-assembly (5) and magnetism box (3) is passed through to the stiff end of fixed roof (401), through screwing up high strength bolt sub-assembly (5) in order to firmly fasten superimposed sheet reinforcing bar net piece (6) of centre gripping between mould bottom mould (1) and mould top mould (2).
2. A universal mold for prefabricated laminated slab manufacture as claimed in claim 1 wherein: the first supporting pipe (101) and the second supporting pipe (201) are made of magnesium alloy materials.
3. A universal mold for prefabricated laminated slab manufacture as claimed in claim 1 wherein: the first silica gel strip (102) and the second silica gel strip (202) are semi-adhesive silica gel strips.
4. A universal mold for prefabricated laminated slab manufacture as claimed in claim 1 wherein: and a snowflake steel plate (203) is arranged on the outer side of the second supporting pipe (201).
5. A universal mold for prefabricated laminated slab manufacture as claimed in claim 1 wherein: the lower part of the fixed top plate (401) is provided with a fixed bottom plate (402), the fixed bottom plate (402) is provided with a U-shaped fixed preformed hole (403) which is the same as that of the fixed top plate (401), and the fixed bottom plate (402) is connected with the fixed top plate (401) through welding.
6. A universal mold for prefabricated laminated slab manufacture as claimed in claim 1 wherein: the high-strength bolt assembly (5) comprises a high-strength bolt shank (501) and a high-strength bolt cap (502).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121466592.8U CN215319421U (en) | 2021-06-30 | 2021-06-30 | A general mould for prefabricated superimposed sheet preparation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121466592.8U CN215319421U (en) | 2021-06-30 | 2021-06-30 | A general mould for prefabricated superimposed sheet preparation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215319421U true CN215319421U (en) | 2021-12-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121466592.8U Active CN215319421U (en) | 2021-06-30 | 2021-06-30 | A general mould for prefabricated superimposed sheet preparation |
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| Country | Link |
|---|---|
| CN (1) | CN215319421U (en) |
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2021
- 2021-06-30 CN CN202121466592.8U patent/CN215319421U/en active Active
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