CN215289972U - Small-size plane steel gate panel robot of decontaminating - Google Patents
Small-size plane steel gate panel robot of decontaminating Download PDFInfo
- Publication number
- CN215289972U CN215289972U CN202121100477.9U CN202121100477U CN215289972U CN 215289972 U CN215289972 U CN 215289972U CN 202121100477 U CN202121100477 U CN 202121100477U CN 215289972 U CN215289972 U CN 215289972U
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- frame
- gate panel
- steel gate
- small
- rotating brush
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 39
- 239000010959 steel Substances 0.000 title claims abstract description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 238000004140 cleaning Methods 0.000 claims abstract description 39
- 230000009193 crawling Effects 0.000 claims abstract description 9
- 239000007921 spray Substances 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 6
- 239000010813 municipal solid waste Substances 0.000 claims 9
- 238000012423 maintenance Methods 0.000 abstract description 6
- 230000001680 brushing effect Effects 0.000 abstract description 4
- 238000005406 washing Methods 0.000 abstract description 4
- 241000237536 Mytilus edulis Species 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 235000020638 mussel Nutrition 0.000 description 2
- 238000005201 scrubbing Methods 0.000 description 2
- 241000195493 Cryptophyta Species 0.000 description 1
- 244000007853 Sarothamnus scoparius Species 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000001363 water suppression through gradient tailored excitation Methods 0.000 description 1
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Abstract
The utility model relates to a small-size plane steel gate panel robot of decontaminating solves the daily maintenance of small-size plane steel gate panel and relies on artifical the completion, problem that intensity of labour is big, work efficiency is low. The device comprises a frame, crawler crawling modules are respectively arranged on the left side and the right side of the frame, a jet cleaning module is arranged at the front end of the frame, a camera for acquiring image information of the steel gate panel is arranged at the rear end of the frame, and a rotating brush cleaning module is arranged in the middle of the frame. The utility model realizes the automatic cleaning of the steel gate panel, and the device has simple structure, light size and convenient carrying; this device adopts external water source, and the water source is sufficient, washs the washing mode of brushing the inter combination with efflux, can realize the clearance of stubborn attachment, and it is effectual to decontaminate.
Description
Technical Field
The utility model belongs to the hydraulic equipment field relates to a gate maintenance device, in particular to radial steel gate panel chassis of crawling.
Background
The hydraulic steel gate is a hydraulic steel component for controlling water level, is an important structural component of hydraulic buildings such as hydropower stations, reservoirs, water gates and the like, accounts for about 20% of the manufacturing cost of the whole hydraulic engineering, and even accounts for more than half of the manufacturing cost of hydraulic engineering of individual rivers, seas and lakes. The panel is a main working part of the gate, the working area is large, the panel is used as a metal component and is influenced by alternation of dry and wet environments, water quality, floating algae in water, mussel and the like, the surface can be attached with soil dirt, moss, mussel and the like with different degrees, the appearance is not only influenced, but also phenomena such as corrosion and the like can easily occur, the structural strength and the bearing capacity of the small gate can be reduced for a long time, and in addition, the damage degree and the operation and maintenance cost of the small gate can be increased due to the reasons such as large environmental influence, poor matching infrastructure condition, non-standard management and maintenance and the like; in the detection of the gate panel, it is required to clean the surface of a part to be detected to remove surface deposits, dirt, scale, and the like, and in addition, in the case of a panel which has been corroded, recoating is required to improve the service life and safety, and the corroded surface needs to be cleaned in advance.
At present, the surface of the panel of the small-sized gate is cleaned mainly by manpower, and the cleaning is completed by simple tools such as brooms, scrapers and scraping plates, so that the working efficiency is low, the cleaning is not uniform and incomplete, and a guardrail (provided with a gate of a traffic bridge), a ship or a butt strap (not provided with the gate of the traffic bridge) needs to be climbed. Potential safety hazards exist in operation, the labor intensity of workers is high, and meanwhile the maintenance cost is increased.
Disclosure of Invention
The utility model aims to solve the problem that the daily maintenance of small-size plane steel gate panel relies on artifical the completion, and intensity of labour is big, work efficiency is low, provides a small-size plane steel gate panel robot of decontaminating, can creep on plane steel gate panel, carries out the panel and decontaminates, replaces manual work, reduces intensity of labour and eliminates the potential safety hazard.
The utility model provides a technical scheme that its technical problem adopted is: the utility model provides a small-size plane steel gate panel robot of decontaminating which characterized in that: including the frame, the left and right sides of frame is equipped with the track respectively and creeps the module, and the front end of frame is equipped with efflux cleaning module, and the rear end of frame is equipped with the camera of acquireing steel gate panel image information, and the middle part of frame is equipped with changes brush cleaning module.
An operator places the robot on a steel gate panel to enable the robot to be adsorbed on the steel gate panel and opens a camera at the rear end of the frame, and a water pump of the jet flow cleaning module is connected with a water tank arranged outside a bank through a water inlet pipe; operating personnel remote operation carriage walks to needs clear dirty department on the steel gate panel, and control efflux cleaning module is to steel gate panel water spray or spout the washing liquid, and the control is changeed the steel gate panel rotation of brushing cleaning module laminating and is scrubbed, and the slow forward walking of while control frame realizes the clear dirty process of walking, limit water spray, limit scrubbing, and the camera acquires the image information who washs the position, judges whether need the secondary to wash.
Preferably, the crawler crawling module comprises crawler wheels arranged on the side face of the frame, at least one crawler wheel is a driving wheel, a crawler motor is arranged on the frame and corresponds to the driving wheel, a crawler is sleeved on the crawler wheels, and magnetic suction blocks are embedded on the crawler at equal intervals. The magnetic block ensures that the crawler belt can be adsorbed on the steel gate panel, and the crawler belt motor is the power for driving the frame to walk.
Preferably, the crawler wheels are arranged on the same side face of the frame, and the crawler wheels at the foremost end and the rearmost end are driving wheels. The driving wheels are respectively arranged at the front end and the rear end of the crawler belt and respectively used as driving sources for advancing and backing. When power is insufficient, the track motors at the front end and the rear end can be synchronously started to rotate in the same direction, larger driving force is provided, and when the vehicle needs to be reversed, the driving wheel can reversely rotate under the reverse driving of the track motors.
Preferably, the jet cleaning module comprises a water pump arranged at the front part of the frame, the inlet end of the water pump is provided with a water inlet pipe connected with an external water source, the outlet end of the water pump is connected with a nozzle through a water spraying pipe, the nozzle is fixed at the front end of the frame through a support, and the water spraying direction of the nozzle is vertical downward.
Preferably, the plurality of nozzles are provided, and the nozzles are uniformly arranged in the left-right direction at the front end of the frame.
Preferably, the camera lens is arranged vertically downward or obliquely downward to the rear side.
Preferably, the rotating brush cleaning module comprises a brush seat arranged in the middle of the frame, a rotating brush is arranged below the brush seat, and a rotating brush motor for driving the rotating brush is further arranged on the brush seat.
Preferably, a lifting motor for controlling the brush holder to lift is further arranged between the brush holder and the frame. The brush seat is not cleaned on the frame, and is lifted in a pure motion mode, so that the forward resistance is reduced.
Preferably, the driving structure of the rotating brush motor and the rotating brush is one of the following schemes:
in the first scheme, one or more rotating brushes are arranged, each rotating brush is correspondingly provided with a rotating brush motor, and the rotating brush motors are fixed on a base;
according to the second scheme, a plurality of rotating brushes are arranged, each rotating brush is driven by the same rotating brush motor, a rotating brush motor is fixed in the middle of the base, and the output end of the rotating brush motor and the upper end of each rotating brush are driven by gears;
scheme three, the base includes fixing base and lower rotation seat, changes the brush and sets up a plurality ofly and all fix on rotating the seat down, changes the brush motor and fixes on last fixing base and drive rotation seat rotation down.
Preferably, the frame is further provided with a remote control module.
The utility model realizes the automatic cleaning of the steel gate panel, and the device has simple structure, light size and convenient carrying; this device adopts external water source, and the water source is sufficient, washs the washing mode of brushing the inter combination with efflux, can realize the clearance of stubborn attachment, and it is effectual to decontaminate.
Drawings
The present invention will be further explained with reference to the accompanying drawings.
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of a bottom structure of the present invention.
Fig. 3 is a schematic diagram of an internal structure of the present invention.
Fig. 4 is a schematic structural view of a rotary brush cleaning module of the present invention.
Fig. 5 is a schematic view of the frame structure of the position of the rotary brush cleaning module of the present invention.
In the figure: 1. the frame, 2, the track module of crawling, 3, the track, 4, magnetism piece of inhaling, 5, athey wheel, 6, efflux cleaning module, 7, the water pump, 8, the nozzle, 9, change brush cleaning module, 10, the camera, 11, change the brush, 12, track motor, 13, change the brush motor, 14, elevator motor, 15, change brush motor shaft perforation.
Detailed Description
The present invention will be further described with reference to the following specific embodiments and accompanying drawings.
Example (b): a small-sized plane steel gate panel cleaning robot, as shown in figure 1. This device includes frame 1, and the left and right sides of frame 1 is equipped with track crawling module 2 respectively, and the front end of frame is equipped with efflux cleaning module 6, and the rear end of frame is equipped with the camera 10 that acquires steel gate panel image information, and the middle part of frame is equipped with changes brush cleaning module 9. Still be provided with remote control module on the frame, the operating personnel remote control of being convenient for. The control mode is similar to that of a common remote control car, and different key signals are used for controlling starting and stopping of equipment such as a motor and a water pump.
The crawler crawling module 2 is shown in fig. 1 and 3, and the crawler crawling modules on the left side and the right side of the frame 1 are symmetrical in structure. The crawler crawling module 2 includes a crawler 3, crawler wheels 5, and a crawler motor 12. The crawler wheels 5 are arranged on the same side face of the frame 1 and are respectively arranged at the foremost end and the rearmost end of the side face of the frame, the crawler wheels 5 are driving wheels, crawler motors 12 are respectively arranged on the frame corresponding to each driving wheel, and the crawler motors are positive and negative rotating motors. The crawler 3 is sleeved on the two crawler wheels 5, and the crawler is embedded with magnetic blocks 4 at equal intervals.
The jet cleaning module 6 is shown in fig. 1 and 5, the jet cleaning module 6 comprises a water pump 7 arranged at the front part of the frame, the inlet end of the water pump is provided with a water inlet pipe connected with an external water source, the outlet end of the water pump is connected with a nozzle 8 through a water spraying pipe, the nozzle is fixed at the front end of the frame through a support, and the water spraying direction of the nozzle is vertical downward. Four nozzles 8 are arranged, and the nozzles are uniformly arranged at the front end of the frame 1 along the left-right direction. The water inlet pipe and the water spray pipe are both rubber hoses and are not shown in the figure.
As shown in fig. 1-5, the brush cleaning module 9 has a circular mounting position in the middle of the frame 1, and the circular mounting position is rectangular and provided with four brush motor shaft through holes 15. A brush holder is embedded on the circular mounting position in the middle of the frame 1, and a lifting motor 14 is arranged between the middle of the bottom surface of the brush holder and the upper surface of the circular mounting position of the frame 1. Four rotating brush motors 13 are uniformly arranged on the bottom surface of the brush holder around the lifting motor 14, and output shafts of the rotating brush motors penetrate through motor shaft through holes 15 of the rotating brush to the lower part of the frame 1 and are respectively connected with rotating brushes 11.
An operator places the robot on a steel gate panel to enable the robot to be adsorbed on the steel gate panel and opens a camera at the rear end of the frame, and a water pump of the jet flow cleaning module is connected with a water tank arranged outside a bank through a water inlet pipe; operating personnel remote operation carriage walks to needs clear dirty department on the steel gate panel, and control efflux cleaning module is to steel gate panel water spray or spout the washing liquid, and the control is changeed the steel gate panel rotation of brushing cleaning module laminating and is scrubbed, and the slow forward walking of while control frame realizes the clear dirty process of walking, limit water spray, limit scrubbing, and the camera acquires the image information who washs the position, judges whether need the secondary to wash.
Claims (10)
1. The utility model provides a small-size plane steel gate panel robot of decontaminating which characterized in that: including the frame, the left and right sides of frame is equipped with the track respectively and creeps the module, and the front end of frame is equipped with efflux cleaning module, and the rear end of frame is equipped with the camera of acquireing steel gate panel image information, and the middle part of frame is equipped with changes brush cleaning module.
2. The small-sized plane steel gate panel trash cleaning robot according to claim 1, wherein: the crawler crawling module comprises crawler wheels arranged on the side faces of the frame, at least one crawler wheel is a driving wheel, a crawler motor is arranged on the frame corresponding to the driving wheel, a crawler is sleeved on the crawler wheels, and magnetic suction blocks are embedded on the crawler at equal intervals.
3. The small-sized plane steel gate panel trash cleaning robot according to claim 2, wherein: the crawler wheels are arranged on the same side face of the frame, and the crawler wheels at the foremost end and the rearmost end are driving wheels.
4. A small-sized flat steel gate panel trash cleaning robot according to claim 1, 2 or 3, wherein: the jet flow cleaning module comprises a water pump arranged at the front part of the frame, the inlet end of the water pump is provided with a water inlet pipe connected with an external water source, the outlet end of the water pump is connected with a nozzle through a water spraying pipe, the nozzle is fixed at the front end of the frame through a support, and the water spraying direction of the nozzle is vertical downward.
5. The small-sized plane steel gate panel trash cleaning robot according to claim 4, wherein: the spray nozzles are arranged in a plurality of numbers, and all the spray nozzles are uniformly arranged at the front end of the frame along the left-right direction.
6. A small-sized flat steel gate panel trash cleaning robot according to claim 1, 2 or 3, wherein: the camera lens is vertically arranged downwards or obliquely arranged towards the lower part of the rear side.
7. A small-sized flat steel gate panel trash cleaning robot according to claim 1, 2 or 3, wherein: the rotating brush cleaning module comprises a brush seat arranged in the middle of the frame, a rotating brush is arranged below the brush seat, and a rotating brush motor for driving the rotating brush is further arranged on the brush seat.
8. The small-sized plane steel gate panel trash cleaning robot according to claim 7, wherein: and a lifting motor for controlling the brush holder to lift is arranged between the brush holder and the frame.
9. The small-sized plane steel gate panel trash cleaning robot according to claim 7, wherein: the driving structure of the rotating brush motor and the rotating brush is one of the following schemes:
in the first scheme, one or more rotating brushes are arranged, each rotating brush is correspondingly provided with a rotating brush motor, and the rotating brush motors are fixed on a base;
according to the second scheme, a plurality of rotating brushes are arranged, each rotating brush is driven by the same rotating brush motor, a rotating brush motor is fixed in the middle of the base, and the output end of the rotating brush motor and the upper end of each rotating brush are driven by gears;
scheme three, the base includes fixing base and lower rotation seat, changes the brush and sets up a plurality ofly and all fix on rotating the seat down, changes the brush motor and fixes on last fixing base and drive rotation seat rotation down.
10. A small-sized flat steel gate panel trash cleaning robot according to claim 1, 2 or 3, wherein: the frame is also provided with a remote control module.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202121100477.9U CN215289972U (en) | 2021-05-21 | 2021-05-21 | Small-size plane steel gate panel robot of decontaminating |
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CN202121100477.9U CN215289972U (en) | 2021-05-21 | 2021-05-21 | Small-size plane steel gate panel robot of decontaminating |
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CN215289972U true CN215289972U (en) | 2021-12-24 |
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CN202121100477.9U Active CN215289972U (en) | 2021-05-21 | 2021-05-21 | Small-size plane steel gate panel robot of decontaminating |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115069621A (en) * | 2022-07-20 | 2022-09-20 | 河南工业大学 | Magnetic adsorption type cleaning robot |
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2021
- 2021-05-21 CN CN202121100477.9U patent/CN215289972U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115069621A (en) * | 2022-07-20 | 2022-09-20 | 河南工业大学 | Magnetic adsorption type cleaning robot |
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