CN215282932U - Single-station automatic vulcanizing device for rubber processing - Google Patents

Abstract

The utility model relates to the technical field of vulcanizing devices, in particular to a single-station automatic vulcanizing device for rubber processing, which comprises a workbench and a material framework cache device arranged on the side surface of the workbench, wherein a vulcanizing assembly bracket is arranged on the upper frame of the workbench, an upper die upper and lower mechanism is fixed above the vulcanizing assembly bracket through bolts, an upper die body is arranged on the upper frame of the output end of the upper die upper and lower mechanism, a sealing cover is sleeved on the outer wall of the lower end of the upper die body, and a lower die body is arranged below the sealing cover; the bottom of going up the mould body has increased the sealed cowling, and the vacuum tube carries out the evacuation to the mould, and the waste gas that rubber produced at the vulcanization in-process can unify the extraction through the vacuum tube, avoids vulcanizing the direct loss of waste gas inside the workshop, avoids causing the injury to the staff, goes up the inside of mould body and lower mould body and has all increased the hot plate, heats the inside material of mould through the hot plate for the inside temperature of mould is more stable.

Description

Single-station automatic vulcanizing device for rubber processing

Technical Field

The utility model relates to a vulcanizer technical field specifically is a single-station automatic vulcanizing device for rubber processing.

Background

The rubber is subjected to vulcanization process treatment according to the requirements of customers in the processing process; the vulcanization process is generally divided into four stages, namely induction, pre-vulcanization, normal vulcanization and oversulfurization; in order to realize the reaction, energy must be added to make the rubber reach a certain vulcanization temperature, and then the rubber is subjected to heat preservation within the vulcanization temperature range to complete the whole vulcanization reaction; in the vulcanization reaction process, the rubber material forms a three-dimensional network structure through cross-linking between raw rubber molecules, and the rubber treated by the vulcanization process has the characteristics of no stickiness, no easy breakage and the like;

the existing rubber processing technology process can use a vulcanizing device, and rubber is transported and temperature-regulated by a hydraulic system, a vacuum system and a heating system in the vulcanizing device, but some problems still appear in the using process of the existing vulcanizing device; thirdly, the equipment can not automatically feed materials, frequent feeding and discharging are required for workers, the labor input cost is high, fourthly, the vulcanized gas can not be intensively discharged in the using process of the equipment, the energy consumption is too high, and the waste gas is dissipated into the air and is easily sucked by the workers, so that the health of the workers is influenced, and the long-term work of the workers is not facilitated;

in view of the problems exposed during the use of the current vulcanizing device, there is a need to improve and optimize the structure of the existing vulcanizing device.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model provides a rubber processing is with single-station automatic vulcanization device has simple structure, heats characteristics stable, degree of automation height and gas concentration emission.

In order to achieve the above object, the utility model provides a following technical scheme: a single-station automatic vulcanizing device for rubber processing comprises a workbench and a material framework caching device, wherein a vulcanizing assembly support is erected on the workbench, an upper die up-down mechanism is arranged at the upper end of the vulcanizing assembly support, an upper die body is erected at the output end of the upper die up-down mechanism, a sealing cover is sleeved on the outer wall of the lower end of the upper die body, a lower die body is arranged below the sealing cover, a slide rail bar is erected on the upper surface of the workbench, the lower die body is placed on the slide rail bar in a sliding mode, a lower die in-out telescopic rod is arranged on one side of the lower die body, one end of the lower die in-out telescopic rod is erected and fixed on the workbench, and the output end of the lower die in-out telescopic rod is connected with the lower die body and pushes the lower die body to slide horizontally on the slide rail bar;

as the utility model discloses a single-station automatic vulcanizing device is preferred technical scheme for rubber processing, material skeleton memory device includes the vibration dish, and it is fixed that the vibration dish end passes through the supporting seat, and the vibration dish places one side at the workstation, the discharge end outer wall of vibration dish has the skeleton to transplant the cylinder through the bolt fastening.

As the utility model discloses a preferred technical scheme of single-station automatic vulcanization device for rubber processing, the upper surface that one side of material skeleton memory device is located the workstation has erect unloader, unloader includes horizontal adjustment frame and adjusting screw, horizontal adjustment frame passes through the support to be fixed on the workstation, and adjusting screw passes through support horizontal installation in horizontal adjustment frame's side, and horizontal adjustment frame's one end is fixed with servo transplanting motor, just servo transplanting motor's output shaft is connected with adjusting screw, and adjusting screw's outer wall has cup jointed horizontal sliding support, and horizontal sliding support is put on the shelf and is equipped with first regulation telescopic push rod, and first regulation telescopic push rod's output put on the shelf is equipped with first connecting block, and the bottom of first connecting block is passed through the bolt fastening and is had last unloading clamping jaw.

As the utility model discloses a preferred technical scheme of simplex position automatic vulcanization device for rubber processing, the telescopic link is adjusted to the second that has still erect on the horizontal slip support, and the telescopic link is adjusted to the second is installed in the one side that is located horizontal slip support and is close to servo transplanting motor, and the second is adjusted the output of telescopic link and is put on the shelf and be equipped with the second connecting block, and the bolt fastening is passed through to the bottom of second connecting block has the sizing material sucking disc.

As the utility model discloses a preferred technical scheme of simplex position automatic vulcanization device for rubber processing, the release agent sprinkler is installed through the linking bridge to the one end that horizontal slip support is close to servo transplanting motor.

As the utility model discloses a preferred technical scheme of simplex position auto-vulcanization device for rubber processing, rubber material conveyor has still been erect on the workstation, rubber material conveyor includes sizing material conveying mechanism, sizing material conveying mechanism includes sizing material conveyor motor and sizing material carriage, and sizing material conveyor motor erects on the workstation through the support frame with the sizing material carriage, and from the top down has set gradually two sizing material conveying rollers in the sizing material carriage, and sizing material conveyor motor establishes in one side of sizing material carriage, and a sizing material conveying roller in sizing material conveyor motor's the output shaft and the sizing material carriage passes through belt drive and is connected.

As the utility model discloses a preferred technical scheme of simplex position auto-vulcanization device for rubber processing, the upper surface that one side that sizing material conveying mechanism is close to the vulcanization subassembly support is located the workstation has erect the sizing material cutterbar, sizing material cutterbar top is erect and is equipped with the cutting cylinder, the flexible serving of cutting cylinder is fixed with the cutting knife.

As the utility model discloses a preferred technical scheme of simplex position auto-vulcanization device for rubber processing, the sizing material sideslip pushes away the roller and erects the upper surface at the workstation, just the sizing material sideslip pushes away the roller and establishes the one side that is close to the vulcanization subassembly support at the sizing material cutterbar, and the sizing material sideslip pushes away and is connected with sizing material on the output of roller and pushes away the frame, and the sizing material pushes away the upper surface frame that the frame below is located the workstation and is equipped with supplementary slide rail, and the sizing material pushes away the promotion that the frame pushed away the roller through the sizing material sideslip and horizontal displacement on supplementary slide rail.

As the utility model discloses a preferred technical scheme of simplex position automatic vulcanization device for rubber processing, the discharge end tip of vibration dish still has the baffle box through bolted connection, and one side outer wall of being close to the vibration dish discharge end of baffle box runs through and is fixed with skeleton detection sensor, the skeleton is transplanted and is fixed with on the cylinder is close to the output of baffle box and pushes away material magnet.

As the utility model discloses a preferred technical scheme of simplex position automatic vulcanization device for rubber processing, the lateral wall of lower mould body still is equipped with the vacuum tube, just the one end of vacuum tube is linked together with the inside of lower mould body, the vacuum tube other end is connected with external vacuum pump.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the device transports the material framework through the material framework caching device, clamps the material and the finished product through the feeding and discharging device, transports the rubber material through the rubber material conveying device, processes the product through the vulcanization component support, and the whole equipment is simple in structure, low in equipment cost investment and good in market competitiveness.

2. Vibration dish shakes the transportation to the material skeleton in the device use, and skeleton detection sensor detects the material skeleton in transit to transplant the cylinder through the skeleton and carry the material skeleton next position, do not need the manual material of placing of staff at this in-process, effectual reduction staff's intensity of labour promotes economic effect.

3. Go up the unloading clamping jaw among the unloader and can press from both sides the material skeleton and get to get the material to the product finished product, the sizing material sucking disc shifts the sizing material, and the release agent sprinkler sprays the release agent and is convenient for the product drawing of patterns, and each part cooperates when the device uses, carries out full automatic operation, effectual lifting means degree of automation, lifting means productivity.

4. Go up the inside of mould body and lower mould body and all add the hot plate, heat the inside material of mould through the hot plate, make the inside temperature of mould more stable, the bottom of going up the mould body has added the sealed cowling, the sealed cowling is at last mould body, seal the mould when lower mould body compound die, the vacuum tube carries out the evacuation to the mould, and the other end of vacuum tube is connected with exhaust treatment device, the waste gas that rubber produced at the vulcanization in-process can be unified the extraction through the vacuum tube, avoid vulcanizing waste gas direct loss inside the workshop, effectually avoid the staff to inhale, avoid causing the injury to the staff.

Drawings

In order that the present invention may be more readily and clearly understood, the following detailed description of the present invention is provided in connection with the accompanying drawings.

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the structure of the device of the present invention;

FIG. 3 is a schematic structural view of a rubber processing apparatus of the present invention;

FIG. 4 is a schematic view of a vulcanized part structure according to the present invention;

fig. 5 is a schematic structural view of a loading and unloading device in the present invention;

fig. 6 is a schematic structural view of the material framework conveying device of the present invention;

FIG. 7 is a schematic structural view of a sizing material conveying device according to the present invention;

FIG. 8 is a schematic structural view of a sizing material cutting knife according to the present invention;

in the figure: 1. a work table; 2. a material framework caching device; 201. a vibrating pan; 202. a skeleton detection sensor; 203. a framework transplanting cylinder; 3. a loading and unloading device; 31. a horizontal adjusting frame; 32. adjusting the lead screw; 301. a release agent sprayer; 302. feeding and discharging clamping jaws; 303. a sizing material sucker; 304. a servo transplanting motor; 305. a horizontally sliding support; 4. a sizing material conveying device; 401. a sizing material buffer storage rack; 402. a sizing material conveying mechanism; 4021. a sizing material conveying motor; 4022. a sizing material conveying frame; 403. a sizing cutter; 4031. cutting the air cylinder; 4032. a cutting knife; 404. the sizing material transversely moves the push roller; 4041. a sizing material pushing frame; 4042. an auxiliary slide rail; 5. a vulcanization assembly support; 501. the lower die enters and exits the telescopic rod; 502. an upper die up-down mechanism; 503. a vacuum tube; 504. a sealing cover; 505. an upper die body; 506. a lower die body; 507. a slide rail bar.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Examples

As shown in fig. 1-8, the single-station automatic vulcanizing device for rubber processing described in the present invention comprises a work table 1 and a material frame buffer device 2 disposed on the side of the work table 1, a vulcanizing assembly support 5 is erected on the work table 1, an upper mold up-and-down mechanism 502 is fixed above the vulcanizing assembly support 5 by bolts, the upper mold up-and-down mechanism 502 is a telescopic cylinder whose telescopic end can move up and down, an upper mold body 505 is erected on the output end of the upper mold up-and-down mechanism 502, and the upper mold up-and-down mechanism 502 makes the upper mold body 505 complete height adjustment by driving the up-and-down movement of the output end;

a sealing cover 504 is sleeved on the outer wall of the lower end of the upper die body 505, a lower die body 506 is arranged below the sealing cover 504, the sealing cover 504 is driven to sink together when the upper die body 505 sinks, the sealing cover 504 is sleeved on the upper surface of the lower die body 506, and at the moment, a gap between the upper die body 505 and the lower die body 506 is sealed;

a slide rail bar 507 is erected on the upper surface of the workbench 1, the slide rail bar 507 is a U-shaped long strip-shaped component, a lower die body 506 is placed on the upper surface of the U-shaped slide rail bar 507 and slides horizontally on the slide rail bar 507 and the upper die body 506 and the lower die body 506, a lower die in-and-out telescopic rod 501 is arranged on one side of the lower die body 506, one end of the lower die in-and-out telescopic rod 501 is erected and fixed on the workbench 1, and the output end of the lower die in-and-out telescopic rod 501 is connected with the lower die body 506 and pushes the lower die body 506 to slide horizontally on the slide rail bar 507;

the hot plate has all been placed to the inside of upper die body 505 and lower die body 506 in this embodiment, and the hot plate is nickel-chromium alloy resistance wire and constitutes, and the hot plate passes through the power supply of cable and vulcanizer and keeps electric connection, and self generates heat at hot plate circular telegram in-process for the inside of last die body 505 and lower die body 506 heaies up, and the vulcanizer of being convenient for vulcanizes the material.

Specifically, the material framework caching device 2 comprises a vibration disc 201, the end of the vibration disc 201 is fixed through a support seat and is placed on one side of the workbench 1, and a framework transplanting cylinder 203 is fixed on the outer wall of the discharging end of the vibration disc 201 through a bolt; the bottom end of the vibration disc 201 in this embodiment is provided with a vibration motor, the vibration motor is electrically connected with a power supply of the vulcanizing device through a cable, and the vibration disc 201 vibrates to convey materials through the vibration of the vibration motor and discharges the materials from the discharge end;

specifically, the end part of the discharge end of the vibration disc 201 is further connected with a guide chute through a bolt, the outer wall of one side of the guide chute, which is close to the discharge end of the vibration disc 201, is fixedly penetrated with a skeleton detection sensor 202, and the output end of the skeleton transplanting cylinder 203, which is close to the guide chute, is fixedly provided with a pushing magnet; when the material arrives at the inside of baffle box from the inside of vibration dish 201 in this embodiment, skeleton detection sensor 202 circular telegram operation to sense the inside that the material skeleton has arrived the baffle box, the cylinder 203 is transplanted to the skeleton this moment can operate, and the cylinder 203 is transplanted to the skeleton drives pushing away the material magnet displacement of its tip when operation, pushes away the material magnet and holds the material skeleton through self magnetism, and pushes away the synchronous displacement of material magnet displacement in-process drive material skeleton.

Specifically, a feeding and discharging device 3 is erected on the upper surface of a workbench 1 on one side of a material framework caching device 2, the feeding and discharging device 3 comprises a horizontal adjusting frame 31 and an adjusting screw rod 32, the horizontal adjusting frame 31 is fixed on the workbench 1 through a support, the adjusting screw rod 32 is horizontally arranged on the side surface of the horizontal adjusting frame 31 through a support, a servo transplanting motor 304 is fixed at one end of the horizontal adjusting frame 31, an output shaft of the servo transplanting motor 304 is connected with the adjusting screw rod 32, and a horizontal sliding support 305 is sleeved on the outer wall of the adjusting screw rod 32;

in this embodiment, the servo transplanting motor 304 can drive the adjusting screw 32 to rotate by driving the output shaft thereof to rotate during the operation process, and the horizontal sliding bracket 305 on the side wall of the adjusting screw 32 performs horizontal displacement during the rotation process of the adjusting screw 32;

a first adjusting telescopic push rod is erected on the horizontal sliding support 305, a first connecting block is erected at the output end of the first adjusting telescopic push rod, and a feeding and discharging clamping jaw 302 is fixed at the bottom end of the first connecting block through a bolt;

the feeding and discharging clamping jaw 302 in this embodiment is an electric clamping jaw, and when the feeding and discharging clamping jaw is powered on, the clamping jaw can be opened and closed, when a material framework is pushed out from the interior of the guide chute by the pushing magnet, the material framework is clamped by the clamping jaw, then the feeding and discharging clamping jaw 302 is moved to the position right above the lower die body 506 by the horizontal sliding support 305 through horizontal displacement, and the feeding and discharging clamping jaw 302 releases the material framework at this time, so that the material framework falls into the interior of the lower die body 506;

specifically, a second adjusting telescopic rod is further erected on the horizontal sliding support 305 and is installed on one side, close to the servo transplanting motor 304, of the horizontal sliding support 305, a second connecting block is erected on the output end of the second adjusting telescopic rod, a glue sucking disc 303 is fixed to the bottom end of the second connecting block through a bolt, and a second adjusting telescopic push rod drives an output shaft of the second adjusting telescopic rod to stretch when the second adjusting telescopic push rod is powered on, so that the height of the second connecting block is driven to change, and further the height of the glue sucking disc 303 is changed;

specifically, one end of the horizontal sliding bracket 305 close to the servo transplanting motor 304 is provided with a release agent sprayer 301 through a connecting bracket;

in the embodiment, the horizontal positions of the sizing material suction cup 303 and the release agent sprayer 301 are synchronously changed in the horizontal sliding process of the horizontal sliding bracket 305;

specifically, a sizing material conveying device 4 is further erected on the workbench 1, the sizing material conveying device 4 comprises a sizing material conveying mechanism 402, the sizing material conveying mechanism 402 comprises a sizing material conveying motor 4021 and a sizing material conveying frame 4022, the sizing material conveying motor 4021 and the sizing material conveying frame 4022 are erected on the workbench 1 through supporting frames, two sizing material conveying rollers are sequentially erected in the sizing material conveying frame 4022 from top to bottom, the sizing material conveying motor 4021 is arranged on one side of the sizing material conveying frame 4022, and an output shaft of the sizing material conveying motor 4021 is in transmission connection with one sizing material conveying roller in the sizing material conveying frame 4022 through a belt;

a sizing material buffer storage frame 401 is arranged on the ground on one side of the workbench 1, sizing material can be wound on the sizing material buffer storage frame 401 and used for buffering sizing material and facilitating release of the sizing material, and the sizing material buffer storage frame 401 can integrally rotate ninety degrees when used, so that the direction of the sizing material released by the sizing material buffer storage frame 401 is consistent with the rotation direction of a sizing material conveying roller on a sizing material conveying frame 4022, and the sizing material buffer storage frame 401 is more convenient to release the sizing material;

the rubber material is wound on the rubber material caching frame 401, when the rubber material is released from the rubber material caching frame 401, the rubber material conveying motor 4021 is electrified to operate and drives the output shaft of the rubber material conveying motor to rotate, the output shaft drives the belt to operate, the belt drives the rubber material conveying roller to rotate, and the rubber material on the inner side of the rubber material conveying roller is conveyed in the rotating process of the rubber material conveying roller.

Specifically, a rubber material cutter 403 is erected on the upper surface of the workbench 1 at one side of the rubber material conveying mechanism 402 close to the vulcanization component bracket 5, a cutting cylinder 4031 is erected at the top end of the rubber material cutter 403, and a cutting knife 4032 is fixed on the telescopic end of the cutting cylinder 4031;

when the rubber is conveyed to the inner side of the rubber cutter 403 through the rubber conveying roller, the cutting cylinder 4031 is electrified to operate, the height of the cutting knife 4032 is synchronously sunk by driving the output shaft to sink, a rubber bracket for supporting is erected at the bottom end of the rubber cutter 403 below the cutting knife 4032, and when the cutting knife 4032 cuts the rubber, the rubber is prevented from sinking along with the height of the cutting knife 4032, so that the rubber can be conveniently cut;

specifically, the glue stock transverse pushing roller 404 is erected on the upper surface of the workbench 1, the glue stock transverse pushing roller 404 is arranged on one side of the glue stock cutter 403 close to the vulcanizing assembly bracket 5, the output end of the glue stock transverse pushing roller 404 is connected with a glue stock pushing frame 4041, an auxiliary sliding rail 4042 is erected on the upper surface of the workbench 1 below the glue stock pushing frame 4041, and the glue stock pushing frame 4041 horizontally moves on the auxiliary sliding rail 4042 by the pushing of the glue stock transverse pushing roller 404;

after the rubber is cut by the cutting knife 4032, the cut rubber fragments fall onto the upper surface of the rubber pushing frame 4041, at the moment, the rubber transverse pushing roller 404 is electrified and extends to push the rubber pushing frame 4041 to horizontally displace, the rubber pushing frame 4041 pushes the rubber on the upper surface of the rubber pushing frame to be right below the rubber sucker 303, the rubber is sucked by the rubber sucker 303, then the rubber sucker 303 is moved to be right above the lower die body 506 by the horizontal sliding support 305 through horizontal displacement, and the rubber sucker 303 releases the rubber at the moment so that the rubber falls into the lower die body 506;

specifically, the side wall of the lower die body 506 is further connected with a group of vacuum tubes 503, one end of the group of vacuum tubes 503 is communicated with the inside of the lower die body 506, two vacuum tubes are arranged in the group of vacuum tubes and are respectively used for air suction and air inflation, and the other end of the vacuum tube 503 is connected with an external vacuum pump; in this embodiment, the sidewall of the upper mold body 505 is connected with another group of vacuum tubes 503, one end of each vacuum tube 503 is communicated with the inside of the upper mold body 505, and the other ends of the two groups of vacuum tubes 503 are connected with an external vacuum pump; the vacuum pipe 503 absorbs the gas in the mold, so that the waste gas generated in the vulcanization process is prevented from being directly discharged to the air in a workshop, and the suction of surrounding workers is avoided.

In this embodiment, the bottom surface of workstation 1 still has the material containing box through the bolt fastening, the top of material containing box is located there is the hopper of seting up the feeding on workstation 1, after the product processing, and after accomplishing the drawing of patterns, go up unloading clamping jaw 302 and press from both sides the product from the inside of lower mould body 506 when getting out, go up unloading clamping jaw 302 and pass through horizontal sliding support 305 horizontal slip adjusting position, can be so that go up unloading clamping jaw 302 and carry the finished product and reach the hopper top, later can loosen the clamping jaw, the inside of hopper is fallen to the finished product that processes, through the inside of hopper inner wall guide landing material containing box, accomplish the collection of finished product that processes, at this in-process, the staff need not open vulcanizer and just can take out the finished product that processes, the staff of being more convenient for uses equipment.

The utility model discloses a theory of operation and use flow: when the vulcanizing device is used, a worker firstly places a material framework in the material framework caching device 2, a vibration motor is additionally arranged at the bottom end of a vibration disc 201, the vibration motor carries out vibration conveying on the material framework in the vibration disc 201 in the electrifying operation process, the material framework is discharged through the discharge end of the vibration disc 201 after being vibrated, the framework detection sensor 202 detects the material framework in a guide chute in the process of discharging and conveying the material framework to the guide chute, when the material framework is detected to be input into the guide chute, the framework transplanting cylinder 203 operates, the material framework has certain magnetism and can be adsorbed by a pushing magnet under the magnetic field force, and the framework transplanting cylinder 203 pushes the material framework to the next position through the pushing magnet at the end part of the framework transplanting cylinder;

at the moment, the feeding and discharging device 3 operates, a servo transplanting motor 304 on the feeding and discharging device 3 is powered on and drives an output shaft of the servo transplanting motor to rotate when the feeding and discharging device 3 operates, the servo transplanting motor 304 drives an adjusting screw rod 32 to rotate in the operation process, a horizontal sliding support 305 sleeved on the side surface of the adjusting screw rod 32 slides in the horizontal direction in the rotation process, the horizontal sliding support 305 adjusts a feeding and discharging clamping jaw 302 on the side surface of the horizontal sliding support to be above a material framework, the feeding and discharging clamping jaw 302 completes self height adjustment through a second adjusting telescopic rod on the horizontal sliding support 305 and clamps the material framework through a clamping jaw of the horizontal sliding support 305, the horizontal sliding support 305 drives the feeding and discharging clamping jaw 302 to move after clamping, the feeding and discharging clamping jaw 302 reaches the straight line of the movement of the lower die body 506, and the lower die body 506 slides on a slide rail 507 under the pushing of a lower die in and out telescopic rod 501, and reaches the position right below the feeding and discharging clamping jaw 302, and the framework material can be placed in the lower die body 506 by the feeding and discharging clamping jaw 302;

a rubber material roll is placed on the rubber material caching frame 401, one end of the rubber material roll extends through the inner sides of two rubber material conveying rollers, a rubber material conveying motor 4021 in a rubber material conveying mechanism 402 drives an output shaft of the rubber material conveying motor to rotate in the operation process, a belt drives the rubber material conveying rollers to operate, rubber material conveying is further completed, a rubber material cutter 403 sinks after the rubber material conveying is completed, the rubber material is cut by a cutting knife 4032, the rubber material falls onto a rubber material pushing frame 4041 after being cut, a rubber material transverse pushing roller 404 operates and pushes the rubber material pushing frame 4041 and the cut rubber material to transversely move, the cut rubber material is conveyed to the lower surface of a rubber material sucking disc 303, the rubber material is sucked by the rubber material sucking disc 303, and the rubber material is placed inside a lower die body 506 through the rubber material sucking disc 303;

when the vulcanization component support 5 runs, the lower die enters and exits the telescopic rod 501 to push the lower die body 506 to the lower part of the feeding and discharging device 3, the feeding and discharging clamping jaws 302 place a material framework inside the lower die body 506, the rubber sucker 303 places rubber inside the lower die body 506, when the lower die enters and exits the telescopic rod 501 to pull back and reset the lower die body 506, the upper die up-down mechanism 502 drives the upper die body 505 to run, the upper die body 505 is attached to the lower die body 506, the height of the sealing cover 504 is lowered down and the upper die body 505 and the lower die body 506 are closed, the vacuum tube 503 carries out continuous vacuum pumping on the die, the upper die up-down mechanism 502 carries out pressurization and pressure maintaining on the die, the heating plates inside the upper die body 505 and the lower die body 506 are heated, and at the moment, the device carries out high-temperature vulcanization on products;

after the product is vulcanized, the upper die up-down mechanism 502 moves upwards to a height, so that the upper die body 505 and the lower die body 506 are separated, the lower die enters and exits the telescopic rod 501 to operate to push the lower die body 506 to horizontally displace, the lower die body 506 is moved out of the vulcanizing assembly bracket 5, the release agent sprayer 301 sprays a release agent on the lower die body 506 at the moment, the product inside the lower die body 506 can be conveniently demoulded, after the product demould is completed, the product is clamped out of the lower die body 506 by the feeding and discharging clamping jaws 302, and the rubber vulcanization processing flow is completed.

The above mentioned is only the preferred embodiment of the present invention, not as the further limitation of the present invention, and all the equivalent changes made by the contents of the specification and the drawings are within the protection scope of the present invention.

Claims (10)

1. The utility model provides a simplex position automatic vulcanization device for rubber processing, includes workstation (1) and material skeleton memory device (2), its characterized in that: a vulcanizing assembly support (5) is erected on the workbench (1), an upper die up-down mechanism (502) is arranged at the upper end of the vulcanizing assembly support (5), an upper die body (505) is erected at the output end of the upper die up-down mechanism (502), a sealing cover (504) is sleeved on the outer wall of the lower end of the upper die body (505), a lower die body (506) is arranged below the sealing cover (504), a slide rail bar (507) is erected on the upper surface of the workbench (1), the lower die body (506) is arranged on the slide rail strips (507) in a sliding way, one side of the lower die body (506) is provided with a lower die in-out telescopic rod (501), one end of the lower die, which enters and exits the telescopic rod (501), is fixed with the workbench (1), the output end of the lower die in-out telescopic rod (501) is connected with the lower die body (506) and pushes the lower die body (506) to horizontally slide on the slide rail strips (507).

2. The single-station automatic vulcanizing device for rubber processing according to claim 1, characterized in that: material skeleton buffer memory device (2) are including vibration dish (201), vibration dish (201) end is fixed through the supporting seat, just one side at workstation (1) is placed in vibration dish (201), the discharge end outer wall of vibration dish (201) is provided with skeleton transplantation cylinder (203).

3. The single-station automatic vulcanizing device for rubber processing according to claim 1, characterized in that: a feeding and discharging device (3) is erected on the upper surface of the workbench (1) at one side of the material framework caching device (2), the loading and unloading device (3) comprises a horizontal adjusting frame (31) and an adjusting screw rod (32), the horizontal adjusting frame (31) is fixed on the workbench (1) through a bracket, the adjusting screw rod (32) is horizontally arranged on the side surface of the horizontal adjusting frame (31) through the bracket, one end of the horizontal adjusting frame (31) is fixed with a servo transplanting motor (304), and the output shaft of servo transplanting motor (304) is connected with regulation lead screw (32), and the outer wall cover of adjusting lead screw (32) has horizontal slip support (305), and horizontal slip support (305) are put on the shelf and are equipped with first regulation telescopic push rod, and the output of first regulation telescopic push rod is put on the shelf and is equipped with first connecting block, and the bottom of first connecting block is passed through the bolt fastening and is had last unloading clamping jaw (302).

4. The single-station automatic vulcanizing device for rubber processing according to claim 3, characterized in that: still erect the second on horizontal sliding support (305) and adjust the telescopic link, the second is adjusted the telescopic link and is installed and be located one side that horizontal sliding support (305) go up and be close to servo transplanting motor (304), and the second connecting block has been erect to the output of second regulation telescopic link, and the bottom of second connecting block is passed through the bolt and is fixed with sizing material sucking disc (303).

5. The single-station automatic vulcanizing device for rubber processing according to claim 3, characterized in that: one end of the horizontal sliding bracket (305) close to the servo transplanting motor (304) is provided with a release agent sprayer (301) through a connecting bracket.

6. The single-station automatic vulcanizing device for rubber processing according to claim 1, characterized in that: the rubber material conveying device is characterized in that a rubber material conveying device (4) is further erected on the workbench (1), the rubber material conveying device (4) comprises a rubber material conveying mechanism (402) and a rubber material transverse pushing roller (404), the rubber material conveying mechanism (402) comprises a rubber material conveying motor (4021) and a rubber material conveying frame (4022), the rubber material conveying motor (4021) and the rubber material conveying frame (4022) are erected on the workbench (1) through a supporting frame, two rubber material conveying rollers are sequentially erected in the rubber material conveying frame (4022) from top to bottom, the rubber material conveying motor (4021) is arranged on one side of the rubber material conveying frame (4022), and an output shaft of the rubber material conveying motor (4021) is in transmission connection with one rubber material conveying roller in the rubber material conveying frame (4022) through a belt.

7. The single-station automatic vulcanizing device for rubber processing according to claim 6, characterized in that: one side, close to the vulcanization assembly support (5), of the rubber conveying mechanism (402) is provided with a rubber cutter (403) in a supporting mode, the upper surface of the workbench (1) is provided with the rubber cutter (403), the top end of the rubber cutter (403) is provided with a cutting cylinder (4031) in a supporting mode, and a cutting knife (4032) is fixed on the telescopic end of the cutting cylinder (4031).

8. The single-station automatic vulcanizing device for rubber processing according to claim 6, characterized in that: the rubber material transverse pushing roller (404) is erected on the upper surface of the workbench (1), the rubber material transverse pushing roller (404) is arranged on one side, close to the vulcanizing component support (5), of the rubber material cutter (403), the rubber material transverse pushing roller (404) is connected to the output end of the rubber material transverse pushing roller (404), an auxiliary sliding rail (4042) is erected on the upper surface, located on the workbench (1), below the rubber material pushing frame (4041), and the rubber material pushing frame (4041) horizontally moves on the auxiliary sliding rail (4042) through pushing of the rubber material transverse pushing roller (404).

9. The single-station automatic vulcanizing device for rubber processing according to claim 2, characterized in that: the discharge end tip of vibration dish (201) still is connected with the baffle box, and the one side outer wall that is close to vibration dish (201) discharge end of baffle box runs through to be fixed with skeleton detection sensor (202), skeleton is transplanted and is fixed with on the output that cylinder (203) is close to the baffle box and pushes away material magnet.

10. The single-station automatic vulcanizing device for rubber processing according to claim 1, characterized in that: the side wall of the lower die body (506) is provided with a vacuum tube (503), one end of the vacuum tube (503) is communicated with the interior of the lower die body (506), and the other end of the vacuum tube (503) is connected with an external vacuum pump.

Images