CN215279642U

CN215279642U - High-efficiency wire winding machine

Info

Publication number: CN215279642U
Application number: CN202120420414.5U
Authority: CN
Inventors: 张家龙; 张家凤
Original assignee: Hangzhou Yicheng Metal Mesh Belt Co ltd
Current assignee: Hangzhou Yicheng Metal Mesh Belt Co ltd
Priority date: 2021-02-25
Filing date: 2021-02-25
Publication date: 2021-12-24
Anticipated expiration: 2031-02-25

Abstract

The application relates to a high-efficiency wire winding machine, which comprises a supporting platform, a wire winding mechanism and a cutting mechanism, wherein the wire winding mechanism and the cutting mechanism are arranged on the supporting platform; the wire winding mechanism comprises a wire winding driving piece, a wire winding mold rod and a driven wire winding mold which are arranged on the supporting platform, a forming hole is formed in the driven wire winding mold, and one end of the wire winding mold rod penetrates through the forming hole; the shutdown mechanism is including cutting off the subassembly and removing the subassembly, cuts off the subassembly including cutting off the lower mould, cuts off lower mould and supporting platform sliding connection, removes the subassembly including removing the lead screw, removes the lead screw and cuts off lower mould threaded connection, removes the subassembly still including locating the supporting platform on be used for driving and remove lead screw pivoted removal driving piece. The wire winding driving piece drives the wire winding mold rod to rotate and cooperates with the driven wire winding mold to form the steel wire; the movable driving piece drives the movable screw rod to rotate, the movable lower die is driven to move, so that the steel wire is cut off while moving, and the cutting off in a pause mode is avoided as much as possible. This application has the effect that promotes production efficiency.

Description

High-efficiency wire winding machine

Technical Field

The application relates to the technical field of winding equipment, in particular to a high-efficiency winding machine.

Background

At present, the existing wire winding machine generally places a whole circle of steel wire directly on a turntable for fixation, one end of the steel wire on the turntable enters different forming dies on a winding machine through a guide wheel, and the forming dies are used for processing the straight steel wire into spiral wire winding after being driven to rotate by the winding machine.

The utility model discloses a chinese utility model patent that publication number is CN207494454U discloses an automatic guipure wire winding machine of unloading, it includes the frame, establish the coiler in the frame, drive rotatory forming die, carry out the leading wheel that leads, carry out the controller that controls to the coiler to getting into forming die's steel wire through the coiler, be equipped with first straining device in the frame, the discharge end that the frame is located forming die is equipped with an automatic cutout mechanism, is equipped with a pair of steel wire that gets into first straining device in the frame and leads and the second straining device of tensioning, and one side of frame is equipped with a pair of wire winding and carries out automatic collection's unloader, and automatic cutout mechanism passes through controller control cut-off frequency. The double-tensioning device has double tensioning effects, can solve the problems that the steel wire is bent in the feeding process and needs manual blanking, and is simple in structure, simple and convenient to operate, high in working efficiency, low in labor intensity, low in production cost, high in finished product qualification rate and accurate in cutting length.

However, when the steel wire is cut, the steel wire still moves forward, which easily causes the blockage of the steel wire, for example, the steel wire is cut after being suspended, thereby solving the blockage problem but reducing the production efficiency.

In view of the above-mentioned related art, the inventors consider that the prior art has a problem that clogging is easily caused or production efficiency is lowered during cutting.

SUMMERY OF THE UTILITY MODEL

In order to improve the cutting problem of a filament winding machine, the application provides a high-efficiency filament winding machine.

The application provides a high efficiency filament winder adopts following technical scheme:

a high-efficiency filament winder comprises a supporting platform, a filament winding mechanism and a cutting mechanism, wherein the filament winding mechanism and the cutting mechanism are arranged on the supporting platform; the wire winding mechanism comprises a wire winding driving piece arranged on the supporting platform, a wire winding mold rod driven by the wire winding driving piece to rotate, and a driven wire winding mold arranged on one side of the wire winding driving piece, wherein a forming hole is formed in the driven wire winding mold, and one end of the wire winding mold rod penetrates through the forming hole; the cutting mechanism is located one side that the wire winding driving piece was kept away from to driven wire winding mould, cutting mechanism is including cutting off the subassembly and removing the subassembly, cut off the subassembly including cutting off the lower mould, cut off lower mould and supporting platform sliding connection, remove the subassembly including locating the removal lead screw that cuts off the lower mould downside, remove the lead screw and cut off lower mould threaded connection, remove the subassembly still including locating on the supporting platform and be used for driving removal lead screw pivoted removal driving piece.

By adopting the technical scheme, the steel wire is wound on the wire winding mold rod, and the wire winding driving piece drives the wire winding mold rod to rotate and is used for forming the steel wire under the combined action of the wire winding driving piece and the wire winding mold; then the steel wire penetrates into a cutting mechanism, a movable driving piece drives a movable screw rod to rotate, a movable lower die is driven to move, and then a cutting assembly cuts off the steel wire; the steel wire is cut off while moving, so that the blockage of steel wire production is reduced, the cutting off in a pause mode is avoided as much as possible, and the production efficiency is improved.

Optionally, the cutting assembly further comprises a cutting die frame arranged on the cutting lower die, a cutting cylinder is arranged on the cutting die frame, a piston rod of the cutting cylinder penetrates through the cutting die frame and faces the cutting lower die, a cutting blade is arranged at the end of the piston rod of the cutting cylinder, and a horizontally penetrating through groove and a vertically penetrating cutting groove are formed in the cutting lower die; the cutting blade slides in the cutting groove when descending into the cutting groove.

By adopting the technical scheme, the steel wire passes through the passing groove of the cutting lower die, and then the cutting cylinder drives the cutting blade to descend into the cutting groove to cut the steel wire, so that the steel wire is stably cut.

Optionally, the supporting platform is provided with two supporting slide rails at the bottom of the cutting lower die, the two supporting slide rails are provided, the cutting lower die is provided with two moving chutes at positions corresponding to the two supporting slide rails, and the supporting slide rails are located in the moving chutes and are connected with the cutting lower die in a sliding manner.

Through adopting above-mentioned technical scheme, cut off the relative supporting platform slip of lower mould, the cooperation that removes the spout and support the slide rail makes to cut off the lower mould and remove more stably.

Optionally, the cross section of the part of the support slide rail located in the movable slide groove is trapezoidal, the bottom edge of the support slide rail cross section far away from the support platform is a long edge, the cross section of the corresponding movable slide groove is also trapezoidal, and the bottom edge of the movable slide groove is a long edge.

Through adopting above-mentioned technical scheme, support the slide rail and inlay and establish in removing the spout, the restriction cuts off the displacement of lower mould along vertical direction, makes to cut off the laminating of lower mould and supports the slide rail and remove, makes to cut off the lower mould and remove the in-process more stable.

Optionally, a first material passing plate is arranged on one side, close to the cutting mechanism, of the driven wire winding die, and the first material passing plate is located on the lower side of the forming hole in the vertical direction; and a second material passing plate is arranged on one side, close to the driven wire winding die, of the cutting lower die, the second material passing plate is positioned on the lower side of the through groove along the vertical direction, the second material passing plate is positioned on the lower side of the first material passing plate, and the upper surface of the second material passing plate abuts against the lower surface of the first material passing plate.

Through adopting above-mentioned technical scheme, the steel wire is come out by driven wire winding mould, and first flitch and the second of crossing can support the steel wire and lead to cutting off the subassembly, makes the steel wire cut off more smoothly, and the flitch can slide first flitch of crossing relatively in the second simultaneously, does not influence the removal of cutting off the subassembly.

Optionally, a third material passing plate is arranged on one side of the cutting lower die, which is far away from the driven wire winding die, and the height of the third material passing plate in the vertical direction is consistent with that of the first material passing plate.

Through adopting above-mentioned technical scheme, the steel wire passes and cuts off the back of lower mould, and the third flitch of crossing can smoothly derive the steel wire, makes steel wire production process more smooth and easy.

Optionally, one side of the lower cutting die, which is far away from the driven wire winding die, is provided with a material receiving mechanism, the material receiving mechanism comprises a material receiving panel, one end, which is close to the lower cutting die, of the material receiving panel is located on the lower side of the third material passing plate, and the upper surface of the material receiving panel is abutted to the lower surface of the third material passing plate.

Through adopting above-mentioned technical scheme, connect the flitch and can make stable the deriving of steel wire to preliminarily collect, connect the dull and stereotyped butt of material steel wire derivation not to interrupt when the downside of flitch is crossed to the third, do not influence the slip that cuts off the lower mould yet.

Optionally, the material receiving plate is provided with a material pushing cylinder, the end of the material pushing cylinder is provided with a material pushing plate, the supporting platform is provided with a material receiving box with an opening at the upper side, and one side of the material receiving box is located at the lower side of the material receiving plate.

Through adopting above-mentioned technical scheme, push away the material cylinder and drive the scraping wings and will connect the steel wire on the material flat board to push to the collecting box in, make the steel wire by stable collection.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the steel wire penetrates into the cutting mechanism, the movable driving piece drives the movable screw rod to rotate, the movable lower die is driven to move, and then the cutting assembly cuts off the steel wire; the steel wire is cut off while moving, so that the blockage of steel wire production is reduced, the cutting off in a pause mode is avoided as much as possible, and the production efficiency is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of a high-efficiency filament winding machine according to an embodiment of the present application.

Description of reference numerals: 1. a support platform; 11. supporting the slide rail; 2. a wire winding mechanism; 21. a wire winding driving member; 22. a filament winding mold rod; 23. a driven wire winding die; 231. forming holes; 24. a first material passing plate; 3. a cutting mechanism; 31. cutting off the assembly; 311. cutting off the lower die; 3111. passing through the slot; 3112. cutting off the groove; 3113. a moving chute; 312. cutting off the die frame; 313. cutting off the air cylinder; 314. cutting off the blade; 315. a second material passing plate; 316. a third material passing plate; 32. a moving assembly; 321. moving the screw rod; 322. moving the driving member; 4. a material receiving mechanism; 41. a material receiving flat plate; 42. a material receiving support frame; 43. a material pushing cylinder; 44. a material pushing plate; 45. and a material receiving box.

Detailed Description

The present application is described in further detail below with reference to fig. 1.

The embodiment of the application discloses a high efficiency wire winding machine.

Referring to fig. 1, the high-efficiency filament winding machine comprises a supporting platform 1, a filament winding mechanism 2, a cutting mechanism 3 and a material receiving mechanism 4, wherein the filament winding mechanism 2, the cutting mechanism 3 and the material receiving mechanism 4 are sequentially arranged on the supporting platform 1. The steel wire is wound, cut and collected, and the steel wire winding process is completed.

In order to wind the steel wire stably, the winding mechanism 2 comprises a winding driving member 21, a winding die rod 22 and a driven winding die 23; the driven wire winding die 23 is fixed on the supporting platform 1 through bolts, and the driven wire winding die 23 is provided with a through forming hole 231. The wire winding driving member 21 is located on one side of the driven wire winding die 23 away from the cutting mechanism 3, the wire winding driving member 21 can be a motor, and the wire winding driving member 21 is fixed on the supporting platform 1 through bolts. One end of the wire winding mold rod 22 is fixedly connected with the output shaft of the wire winding driving member 21 through a coupler, and the other end of the wire winding mold rod 22 is inserted into the forming hole 231. The output shaft of the winding driving member 21 rotates to drive the winding rod 22 to rotate, and the winding rod 22 brings the steel wire into the forming hole 231 to cooperate with the driven winding mold 23 to form the steel wire in a winding manner. So that the steel wire is stably wound and formed.

To provide stable cutting of the wire, the cutting mechanism 3 includes a cutting assembly 31. The cutting unit 31 includes a cutting lower die 311, a cutting die holder 312, a cutting cylinder 313, and a cutting blade 314. The cutting die holder 312 is fixed to the cutting lower die 311 by bolts, the cutting cylinder 313 is fixed to the cutting die holder 312 by bolts, a piston rod of the cutting cylinder 313 penetrates the cutting die holder 312 in the vertical direction and is slidably connected to the cutting die holder 312, and the cutting blade 314 is fixed to an end of the piston rod of the cutting cylinder 313 by screw connection. Cut off lower mould 311 and seted up along the direction that the steel wire gos forward and pass groove 3111, the steel wire of being convenient for passes, cut off lower mould 311 and seted up along the vertical direction of cutter and cut off groove 3112, can insert in the groove 3112 of cutting off and cut off the steel wire jointly with the cooperation of cutting off lower mould 311 when making cutting off blade 314 descend. When the wire passes through the passing groove 3111 of the lower cutting die 311, the cutting cylinder 313 drives the cutting blade 314 to descend to cut the wire, so that the wire is stably cut.

To allow the wire to advance while being cut, the cutting mechanism 3 further includes a moving assembly 32. Two parallel supporting slide rails 11 are welded and fixed on the supporting platform 1, the cutting lower die 311 is located on the upper side of the supporting slide rails 11, one side of the cutting lower die 311, which is close to the supporting slide rails 11, is provided with a moving slide groove 3113 corresponding to the supporting slide rails 11, one side of the supporting slide rails 11, which is close to the cutting lower die 311, is embedded in the moving slide groove 3113, and the cutting lower die 311 can stably slide relative to the supporting platform 1. The cross section of the sliding chute 3113 is trapezoidal, the base of the sliding chute 3113 is longer, the opening of the sliding chute 3113 is shorter, the corresponding part of the support slide rail 11 in the sliding chute 3113 is also trapezoidal, and the cross section of the part of the support slide rail 11 in the sliding chute is the same as the shape of the sliding chute 3113, so that the displacement of the cutting lower die 311 in the vertical direction is limited, and the cutting lower die 311 can slide stably in contact with the support slide rail 11. The moving assembly 32 comprises a moving screw rod 321 and a moving driving piece 322, the moving screw rod 321 is positioned between the two support slide rails 11, the moving screw rod 321 is positioned at the lower side of the cutting lower die 311, the moving screw rod 321 is in threaded connection with the cutting lower die 311 through a nut pair, the nut pair is welded and fixed with the cutting lower die 311, and the moving screw rod 321 is in threaded connection with the nut pair, so that the moving screw rod 321 drives the cutting lower die 311 to move when rotating; the movable driving member 322 is disposed at one end of the movable screw rod 321, the movable driving member 322 can be a servo motor, the movable driving member 322 is fixed on the supporting platform 1 through a bolt, and an output shaft of the movable driving member 322 is fixedly connected with the movable screw rod 321 through a coupler. The movable driving piece 322 drives the movable screw rod 321 to rotate, so that the cutting lower die 311 moves relative to the supporting platform 1, when a steel wire is cut off, the cutting assembly 31 can advance along with the advance of the steel wire, the blockage and the halt are avoided as far as possible, and the production efficiency is improved.

In order to stably collect the cut steel wires, the receiving mechanism 4 comprises a receiving flat plate 41, a receiving support frame 42, a pushing cylinder 43 and a receiving box 45, the receiving flat plate 41 is positioned on one side of the cutting mechanism 3 away from the wire winding mechanism 2, the receiving support frame 42 is fixed on the support platform 1 through bolts, the receiving flat plate 41 is fixed on the receiving support frame 42 through welding, the pushing cylinder 43 is fixed on one side of the receiving flat plate 41 through bolts, and the pushing plate 44 is fixedly connected with the pushing cylinder 43 through threads. The upper side of the material receiving box 45 is provided with an opening, the material receiving box 45 is positioned on one side of the material receiving flat plate 41 far away from the material pushing cylinder 43, one side wall of the material receiving box 45 is positioned below the material receiving flat plate 41, and the material receiving box 45 is fixed on the supporting platform 1 through bolts. When the steel wire is received on the receiving flat plate 41, the pushing cylinder 43 acts to drive the pushing plate 44 to push the steel wire into the receiving box 45, so that the steel wire is stably received in the receiving box 45.

In order to make the wire advance smoothly, the wire winding mechanism 2 further includes a first material passing plate 24, and the cutting assembly 31 further includes a second material passing plate 315 and a third material passing plate 316. The first material passing plate 24 is located on one side of the driven wire winding die 23 close to the cutting lower die 311, the first material passing plate 24 is fixedly connected with the driven wire winding die 23 through welding, and the first material passing plate 24 is located on the lower side of the forming hole 231 in the vertical direction. The second material passing plate 315 is located on one side of the cutting lower die 311 close to the driven filament winding die 23, the second material passing plate 315 is fixed on the cutting lower die 311 by welding, the second material passing plate 315 is located on the lower side of the through groove 3111, the second material passing plate 315 is located on the lower side of the first material passing plate 24, and the upper surface of the second material passing plate 315 abuts against the lower surface of the first material passing plate 24. The third material passing plate 316 is located on one side of the cutting lower die 311 away from the second material passing plate 315, the third material passing plate 316 is fixed on the cutting lower die 311 by welding, the third material passing plate 316 and the second material passing plate 315 are symmetrically arranged, the third material passing plate 316 is located on the upper side of the material receiving flat plate 41, and the lower surface of the third material passing plate 316 abuts against the upper surface of the material receiving flat plate 41. The wire is fed out from the driven wire winding die 23 of the wire winding mechanism 2 to the passing groove 3111 of the cutting lower die 311 and then to the receiving plate 41, and is stably supported and advanced, so that the wire is advanced more smoothly. The second material passing plate 315 is in contact with the first material passing plate 24 and can slide relatively, and the third material passing plate 316 is in contact with the material receiving flat plate 41 and can slide relatively, so that the movement of the cutting lower die 311 is not affected.

The implementation principle of the high-efficiency wire winding machine in the embodiment of the application is as follows:

in the first step, the wire winding is formed, the output shaft of the wire winding driving member 21 rotates to drive the wire winding mold rod 22 to rotate, the wire winding mold rod 22 brings the steel wire into the forming hole 231, and the steel wire is wound and formed by cooperating with the driven wire winding mold 23. So that the steel wire is stably wound and formed.

Secondly, cutting off the steel wire on line, wherein when the steel wire passes through the passing groove 3111 of the cutting lower die 311, the cutting cylinder 313 drives the cutting blade 314 to descend to cut off the steel wire, so that the steel wire is cut off stably; meanwhile, the movable driving piece 322 drives the movable screw rod 321 to rotate, so that the cutting lower die 311 moves relative to the supporting platform 1, when the steel wire is cut off, the cutting assembly 31 can advance along with the advance of the steel wire, the blockage and the halt are avoided as far as possible, and the production efficiency is improved.

And thirdly, collecting, namely when the steel wires are placed on the material receiving flat plate 41, the material pushing cylinder 43 acts to drive the material pushing plate 44 to push the steel wires into the material receiving box 45, so that the steel wires are stably collected into the material receiving box 45.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. A high efficiency wire winding machine which characterized in that: comprises a supporting platform (1), a wire winding mechanism (2) and a cutting mechanism (3) which are arranged on the supporting platform (1); the wire winding mechanism (2) comprises a wire winding driving piece (21) arranged on the supporting platform (1), a wire winding mold rod (22) driven by the wire winding driving piece (21) to rotate, and a driven wire winding mold (23) arranged on one side of the wire winding driving piece (21), a forming hole (231) is formed in the driven wire winding mold (23), and one end of the wire winding mold rod (22) is arranged in the forming hole (231) in a penetrating mode; cutting mechanism (3) are located one side of keeping away from wire winding driving piece (21) from driven wire winding mould (23), cutting mechanism (3) are including cutting off subassembly (31) and removal subassembly (32), cut off subassembly (31) including cutting off lower mould (311), cut off lower mould (311) and supporting platform (1) sliding connection, remove subassembly (32) including locating removal lead screw (321) of cutting off lower mould (311) downside, remove lead screw (321) and cut off lower mould (311) threaded connection, removal subassembly (32) are still including locating on supporting platform (1) and are used for driving removal lead screw (321) pivoted removal driving piece (322).

2. A high efficiency filament winding machine according to claim 1, wherein: the cutting assembly (31) further comprises a cutting die frame (312) arranged on the cutting lower die (311), a cutting cylinder (313) is arranged on the cutting die frame (312), a piston rod of the cutting cylinder (313) penetrates through the cutting die frame (312) and faces the cutting lower die (311), a cutting blade (314) is arranged at the end part of the piston rod of the cutting cylinder (313), and a horizontally penetrating through groove (3111) and a vertically penetrating cutting groove (3112) are formed in the cutting lower die (311); the cutting blade (314) slides in the cutting groove (3112) when being lowered into the cutting groove (3112).

3. A high efficiency filament winding machine according to claim 2, characterized in that: support slide rail (11) have been seted up in supporting platform (1) bottom of cutting off lower mould (311), it is equipped with two to support slide rail (11), cut off lower mould (311) and seted up two and remove spout (3113) in the position that corresponds with two support slide rails (11), support slide rail (11) be located and remove spout (3113) in with cut off lower mould (311) sliding connection.

4. A high efficiency filament winding machine according to claim 3, characterized in that: the partial section of the support slide rail (11) in the movable sliding chute (3113) is in a trapezoid shape, the bottom edge of the section of the support slide rail (11) far away from the support platform (1) is a long edge, the section of the corresponding movable sliding chute (3113) is also in a trapezoid shape, and the bottom edge of the movable sliding chute (3113) is a long edge.

5. A high efficiency filament winding machine according to claim 2, characterized in that: a first material passing plate (24) is arranged on one side, close to the cutting mechanism (3), of the driven wire winding die (23), and the first material passing plate (24) is located on the lower side of the forming hole (231) in the vertical direction; one side of the cutting lower die (311) close to the driven wire winding die (23) is provided with a second material passing plate (315), the second material passing plate (315) is located on the lower side of the passing groove (3111) along the vertical direction, the second material passing plate (315) is located on the lower side of the first material passing plate (24), and the upper surface of the second material passing plate (315) abuts against the lower surface of the first material passing plate (24).

6. A high efficiency filament winding machine according to claim 5, characterized in that: and a third material passing plate (316) is arranged on one side of the cutting lower die (311) far away from the driven wire winding die (23), and the height of the third material passing plate (316) in the vertical direction is consistent with that of the first material passing plate (24).

7. A high efficiency filament winding machine according to claim 6, wherein: one side of the cutting lower die (311) far away from the driven wire winding die (23) is provided with a material receiving mechanism (4), the material receiving mechanism (4) comprises a material receiving panel (41), one end, close to the cutting lower die (311), of the material receiving panel (41) is located on the lower side of a third material passing plate (316), and the upper surface of the material receiving panel (41) abuts against the lower surface of the third material passing plate (316).

8. A high efficiency filament winding machine according to claim 7, wherein: connect to be equipped with on the material flat board (41) to push away material cylinder (43), the tip that pushes away material cylinder (43) is equipped with scraping wings (44), it is material case (45) that the opening set up that the upside is to be equipped with on supporting platform (1), material case (45) one side is located connects material flat board (41) downside.