CN215255720U - Point-bonded sealed hollow diaphragm glass - Google Patents

Point-bonded sealed hollow diaphragm glass Download PDF

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Publication number
CN215255720U
CN215255720U CN202022700914.2U CN202022700914U CN215255720U CN 215255720 U CN215255720 U CN 215255720U CN 202022700914 U CN202022700914 U CN 202022700914U CN 215255720 U CN215255720 U CN 215255720U
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glass
spacing
sealing
bonded
point
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戴长虹
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Weihai Runfeng Glass Co ltd
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Wenzhou Prospective Glass Technology Co ltd
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Abstract

A point-bonded and sealed hollow glass with a diaphragm comprises two pieces of glass, a spacing strip, a diaphragm, a molecular sieve, a bonding seal between the glass and the spacing strip and a bonding seal at the periphery of the glass, wherein the spacing strip is directly bonded at the periphery of a bonding surface of the first piece of glass in a subsection mode in a point bonding mode to form a closed frame, the diaphragm is bonded at the other side of the spacing strip in a line bonding mode, and the diaphragm is instantly flattened and tightened by utilizing hot tightening equipment; bonding a spacing bar on the other surface of the diaphragm to form a spacing frame, and bonding a second piece of glass on the other surface of the spacing bar; and integrally sealing the two pieces of glass and the outer side edges of the spacing strips by one or more of sealing glue, structural glue, sealing tape and sealing adhesive tape. The utility model discloses not only process flow is simple, mechanized and degree of automation is high, and production cycle is short moreover, production efficiency is high and product quality is good, can also improve cavity glass's life greatly.

Description

Point-bonded sealed hollow diaphragm glass
Technical Field
The utility model relates to a production field of hollow glass, especially a point glues sealed-in diaphragm hollow glass.
Background
In order to further improve the heat insulation and sound insulation performance of the hollow glass, the applicant proposes a double-glass membrane hollow glass with application number 2020107254343, but in subsequent production practices, the membrane hollow glass has many defects as the existing common hollow glass, for example, during the use process, especially in a low-temperature cold environment, the phenomenon of fogging or condensation often occurs in the hollow layer of the hollow glass, the phenomenon of water storage seriously occurs, the heat insulation performance and the visual effect of the hollow glass are greatly influenced, the service life of the hollow glass is greatly shortened, and the occurrence of the phenomenon is closely related to the production and assembly process of the hollow glass and the technical maturity degree of workers. The main reasons for unstable quality of the existing hollow glass are that the production and assembly process is laggard, the mechanization and automation degree is low, and the quality is limited by the responsibility and the operation level of workers. Therefore, the improvement of the mechanization and automation degree of the production of the hollow glass is the key for improving the quality of the hollow glass.
The existing production process of hollow glass is simple, the process influencing the production mechanization and the automation degree lies in the placement of the spacing frame, although the existing automatic placement machine of the spacing frame has high cost and cannot be popularized and applied in a large range, the existing automatic placement machine of the spacing frame still adopts manual installation; the manual installation is adopted, so that the production efficiency is low, the product quality cannot be guaranteed, and particularly, for large-size products, the spacer frame is easy to deform and droop, so that the spacer frame of the large-size hollow glass is difficult to guarantee to be parallel to the edge of the glass, the attractiveness is influenced, the consistency of structural adhesive is also influenced, and the sealing performance and the mechanical strength of the hollow glass are further influenced. Therefore, the automatic placement of the spacing frame is realized by a simple and easy method, and the method is the key for improving the mechanization and automation degree of hollow glass production, the production efficiency and the product quality.
The edge sealing of the existing hollow glass generally adopts two sealing steps, the first step is that butyl rubber is generally adopted between a spacing frame and the glass, the butyl rubber belongs to non-setting adhesive, has better water vapor barrier capability and is a main factor for blocking water vapor from entering a hollow layer; however, the spacing frame is made of spacing strips and has at least one seam, and two sides of the seam are not sealed by butyl rubber, so that the sealing defect exists; the first sealing not only has a sealing gap, but also integrally connects the glass and the spacing frame together through the sealant, so that the heat insulation performance is poor; the second sealing is arranged between the outer side of the spacing frame and the two pieces of glass, generally, structural adhesives such as silicone adhesive, polysulfide adhesive and the like are adopted, the main function of the structural adhesives is to provide bonding strength, the sealing performance of the structural adhesives is poorer than that of butyl adhesive, and the more main defect is that the curing time is long, at least 24-48 hours of static curing time is needed, the hollow glass cannot move in the period, otherwise, the dislocation between the two pieces of glass is easily caused, the butyl adhesive sealing layer is damaged, and the mechanical property of the structural adhesives is also adversely affected. Therefore, the main defects of the edge sealing of the existing hollow glass include that firstly, the sealing performance of the butyl rubber is good but the hollow layer is not sealed in a totally-closed manner, the structural rubber can seal the hollow layer in a totally-closed manner but the sealing performance is poor, secondly, the curing time of the structural rubber is too long, the production efficiency is seriously influenced, the product quality is also adversely influenced, thirdly, the partition frame and the glass are bonded in a continuous manner, the heat insulation performance is poor, a cold bridge is easily formed, and the heat loss of the edge of the hollow glass is caused to be large, the hollow glass is easy to condense and the like.
The existing spacing frame of the hollow glass is added with a molecular sieve as a drying agent to absorb water vapor in the hollow layer and water vapor entering the hollow layer through the edge of the hollow glass, generally, the molecular sieve is filled after the spacing frame is made, the molecular sieve can always absorb water in the environment in the period from the filling of the molecular sieve to the lamination of the glass, and because the period is as long as ten minutes to dozens of minutes, the molecular sieve can absorb a large amount of water in the outside air in the environment with higher humidity, especially in the environment with high temperature and high humidity in summer, the service life of the hollow glass is greatly shortened, and the service life of the hollow glass is influenced.
The edges and corners of the existing hollow glass are exposed outside, and are easy to collide to generate gaps and microcracks in the carrying process, the glass belongs to a brittle material, and the breakage of common glass and the self-explosion of toughened glass are mostly caused by the microcracks, so the exposed edges and corners of the hollow glass are important factors for damaging the glass.
The service life of the existing hollow glass marked in the national standard is only 15 years, the service life of a building is as long as 70 years, and the used hollow glass needs to be replaced for many times in the life cycle of the building, so that not only is a large amount of waste of manpower, material resources and financial resources caused, but also a lot of unnecessary troubles are brought to a user. The service life of the hollow glass is only related to the glass and the edge sealing structure, the glass is made of inorganic materials, has very stable performance and can have the same service life as a building, and therefore, the service life of the hollow glass is determined by the reliability and the durability of the edge sealing of the hollow glass. Therefore, the key to save energy and reduce consumption in the building field is to prolong the service life of the hollow glass, especially to improve the edge sealing quality and performance of the hollow glass.
The application takes the prior application (application No. 2020107254343) as the background technology, and innovates and reforms the edge sealing material, the edge sealing structure, the edge sealing process and the production line equipment of the hollow glass of the diaphragm, thereby having important significance for improving the production automation level of the hollow glass of the diaphragm, shortening the production period, improving the product performance, reducing the production cost, increasing the productivity and the yield and prolonging the service life of the hollow glass of the diaphragm.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome the above-mentioned problem that exists among the prior art, provide a point and glue sealed diaphragm cavity glass, not only process flow is simple, mechanization and degree of automation are high, and production cycle is short moreover, production efficiency is high and product quality is good, can also improve cavity glass's life greatly.
In order to realize the technical purpose, the technical effect is achieved, the utility model discloses a realize through following technical scheme:
a point-bonded and sealed diaphragm hollow glass comprises glass, spacing strips, diaphragms, a molecular sieve, point-bonded and sealed parts between the glass and the spacing strips, sealed parts between the diaphragms and the spacing strips and bonded and sealed peripheries of the glass, and is characterized in that the glass is divided into two parts, the length and the width of the two parts are equal, the spacing strips are directly bonded to the peripheries of bonding surfaces of a first piece of glass in a point-bonded mode in a subsection mode and form a closed frame, or the spacing strips are bonded to the peripheries of the bonding surfaces of the first piece of glass in a point-bonded mode after being manufactured into the spacing frame, the diaphragms are bonded to the other surfaces of the spacing strips in a line-bonded mode, and the diaphragms are instantly flattened and tightened by utilizing a hot tightening device in a mode of directly heating the diaphragms; after the diaphragm is thermally stretched, adhering a spacing bar on the other surface of the diaphragm in a point adhesion or line adhesion mode to form a spacing frame or directly adhering the spacing frame, adhering a second piece of glass on the other surface of the spacing bar in a point adhesion mode, aligning the peripheries of the two pieces of glass, adhering the glass and the spacing bar, the spacing bar and the diaphragm together through sealant or structural adhesive, and respectively forming a closed hollow layer between the two pieces of glass and the diaphragm; the spacing bars are cavity bars, and the molecular sieve is poured into the cavities of the spacing bars in an online filling mode; one or more of a sealant, a structural adhesive, a sealing tape and a sealing adhesive tape are adopted to carry out integral sealing on the two pieces of glass and the outer side edge part of the spacing strip, one, two or more sealing is formed on the hollow layer, and the hollow glass after edge sealing can be directly transported and used without curing and solidification.
Furthermore, a positioning strip or a positioning groove is arranged at the bonding position of the periphery of the glass and the spacing frame, the positioning strip is a discontinuous line segment or is continuous to form a closed positioning frame, and the positioning groove is a discontinuous groove or a continuous ring groove; when the positioning strip is positioned at the edge of the inner ring of the spacing frame, the positioning strip is in close contact with the spacing frame, and can prevent the spacing frame from moving towards the direction of the inner ring; when the positioning strip or the positioning groove is positioned below the spacing frame, the spacing frame is provided with a bulge or a groove which is matched with the positioning strip or the positioning groove, so that the positioning strip or the positioning groove can limit the translation of the spacing frame;
further, the diaphragm is fixed on the spacing frame in one or two modes of bonding, welding or clamping.
Furthermore, the width of the sealing tape or the sealing adhesive tape is equal to the thickness of the hollow layer of the hollow glass or equal to the thickness of the hollow glass, and preferably equal to the thickness of the hollow glass, so that the sealing tape or the sealing adhesive tape not only has good sealing effect, but also has the functions of protecting the glass and preventing the corners of the glass from colliding; the sealing tape is preferably a metal foil tape or a composite material tape, such as a stainless steel tape, an aluminum foil tape, an aluminum-plastic composite tape or an aluminum-plastic glass fiber composite tape, and the like, the two ends of the sealing tape are butted or lapped, the lapped sealing effect is better, and the butted or lapped parts need to be sealed and fixed by using adhesive tapes or adhesives; the sealing adhesive tape is preferably an aluminum foil adhesive tape or a composite aluminum foil adhesive tape or an aluminum-plastic glass fiber composite adhesive tape, the adhesive on the sealing adhesive tape is compatible with the structural adhesive, the structural adhesive and the aluminum-plastic glass fiber composite adhesive tape do not undergo a chemical reaction, the adhesive on the sealing adhesive tape also has a waterproof function, and the aluminum foil waterproof adhesive tape or the aluminum foil composite waterproof adhesive tape or the aluminum-plastic glass fiber composite waterproof adhesive tape is preferably selected; the width of the sealing adhesive tape can be larger than the thickness of the hollow glass, the sealing adhesive tape wraps the side face of the hollow glass and is adhered to the edge parts of the two surfaces of the hollow glass and is U-shaped, and the sealing adhesive tape preferably can cover the spacing strips, so that the sealing adhesive and the spacing strips can be prevented from being irradiated by ultraviolet rays and infrared rays, better sealing performance, better protection and higher mechanical strength are provided for the hollow glass, and the hollow glass can be moved and used no matter whether the structural adhesive is cured or not, so that the quality of the hollow glass is improved, the production period is shortened, and the production efficiency is improved;
furthermore, the sealing tape or the sealing tape is wrapped by a layer of sealing tape, the sealing tape wraps the side face of the hollow glass and is U-shaped, the spacer bar can be preferably covered, the sealing tape and the spacer bar can be prevented from being irradiated by ultraviolet rays and infrared rays, better sealing performance, better protection and higher mechanical strength are provided for the hollow glass, the hollow glass can be moved and used no matter whether the structural adhesive is cured, and therefore the quality of the hollow glass is improved, the production period is shortened, and the production efficiency is improved.
Wherein:
the glass is made of common glass, ultra-white glass, toughened glass, semi-toughened glass, Low-e glass, ground glass, colored glass, coated glass, patterned glass, colored glaze glass, color-changing glass, heat-resistant glass, wired glass, laminated glass, coated glass, fireproof glass, composite glass or vacuum glass and the like, and can also be made of photovoltaic glass, such as transparent cadmium telluride photovoltaic glass or opaque crystalline silicon photovoltaic glass, thin film photovoltaic glass and the like;
when the hollow glass is formed by the glass, one, two or three of the above varieties are adopted;
the glass is plane glass or cambered surface glass.
The spacing bars are warm edge spacing bars, aluminum spacing bars or stainless steel spacing bars and the like which are prepared by adopting a die, and the warm edge spacing bars are preferably selected, so that the hollow glass is more favorable for heat insulation and heat preservation and the edge part is prevented from dewing.
The spacing strips are single spacing strips or composite spacing strips, the composite spacing strips are formed by connecting two or more spacing strips together through glue, a connecting piece or a buckle structure, and the connection is spaced point connection or continuous line connection.
The step bonding of the spacer is to cut the spacer into four sections according to the shape (generally rectangular) and size of the glass, and to directly bond the four sections to the periphery of the glass surface to form a spacer frame, preferably by using special equipment such as a manipulator.
When the spacing bars form the spacing frame in a segmented manner, gaps are formed between the adjacent spacing bars, and the gaps are smaller than the diameter of the molecular sieve, so that the molecular sieve is prevented from flowing out of the gaps;
when the spacing bars form the spacing frame in a segmented mode, gaps are formed between every two adjacent spacing bars, air holes are preferably not formed in the spacing bars, and the molecular sieve can absorb water vapor in the hollow layer from the gaps.
The point bonding mode is that a point gluing machine is utilized to point structural glue or sealant on the bonding surface of the glass or the spacing bar, the diameter of each glue point is generally 1-3mm, the diameter of the glue point after glass sheet combination, plate pressing or rolling is generally 3-6mm, the thickness is generally 0.2-1mm, the central distance between two adjacent glue points is generally 20-200mm, and the data are determined according to the size of the glass, the bonding strength of the structural glue or the sealant, the use condition and the use of the hollow glass and the like.
And the molecular sieve is poured after the spacing bars are installed and before the glass is laminated, or is poured after the glass is laminated.
The hollow layer is provided with a single cavity, two cavities and multiple cavities, the thickness of one cavity in the hollow layer is 3-30 mm, preferably 6-15mm, so that the hollow layer has good heat insulation performance while the thickness of the hollow glass is reduced as much as possible;
the thicknesses of the cavities of the hollow layers of the double-cavity or multi-cavity hollow glass are equal or unequal, preferably unequal, and if the thicknesses of the cavities of the hollow layers are sequentially increased from the environment side, the thicknesses of the cavities of the hollow layers can be taken according to an equal difference or equal ratio array, so that the breathing phenomenon of the hollow glass can be effectively improved, and the heat insulation and sound insulation performance is improved;
the hollow layer can be filled with gas to replace air, such as inert gas argon or greenhouse gas carbon dioxide, and the like, so as to improve the heat preservation, heat insulation performance and oxidation resistance, prevent the film from being oxidized, and the like;
a support, an ornament or an aerogel plate and the like can be placed in the hollow layer, and an aqueous solution, hydrogel or aerogel and the like can be filled in the hollow layer;
the hollow layer can be vacuumized to a negative pressure state, and the gas pressure of the hollow layer is preferably 0.5-0.8 atmospheric pressure, so that the breathing phenomenon of the hollow glass can be eliminated, and the glass can be prevented from bearing excessive atmospheric pressure;
the hollow layer can be provided with devices such as light, images and the like.
The sealant is preferably a sealant with good air tightness, such as butyl adhesive, hot melt adhesive, UV adhesive, pressure sensitive adhesive, AB adhesive, instant adhesive, silicone adhesive, polyurethane adhesive, polysulfide adhesive, acrylic adhesive, anaerobic adhesive, neoprene adhesive, PVC adhesive, asphalt adhesive, phenolic resin adhesive or epoxy resin adhesive.
The structural adhesive is preferably a structural adhesive with short curing time and fast mechanical performance, such as a hot melt adhesive, a UV adhesive, a pressure-sensitive adhesive, an AB adhesive, an instant adhesive, a silicone adhesive, a polyurethane adhesive, a polysulfide adhesive, an acrylic adhesive, a phenolic resin adhesive or an epoxy resin adhesive.
The sealing tape is preferably a metal foil tape or a composite material tape, such as a stainless steel tape, an aluminum foil tape or an aluminum-plastic composite tape or an aluminum-plastic glass fiber composite tape, and the like, two ends of the sealing tape are butted or lapped, the lapped sealing effect is better, and the butted or lapped parts need to be sealed and fixed by adhesive tapes or adhesives;
the sealing adhesive tape is preferably an aluminum foil adhesive tape or a composite aluminum foil adhesive tape or an aluminum-plastic glass fiber composite adhesive tape, the adhesive on the sealing adhesive tape is compatible with the structural adhesive, the structural adhesive and the aluminum-plastic glass fiber composite adhesive tape do not undergo a chemical reaction, the adhesive on the sealing adhesive tape also has a waterproof function, and the aluminum foil waterproof adhesive tape or the aluminum foil composite waterproof adhesive tape or the aluminum-plastic glass fiber waterproof adhesive tape is preferably selected;
the sealing tape and the sealant are provided with one or more layers, and one or more sealing is carried out on the hollow layer of the hollow glass.
The diaphragm and the suspension film are plastic films, such as pvc, pe, ps, pp, pc, pet or pof films and the like, and pc and pet films with high light transmittance and low haze are preferred;
the diaphragm and the suspension film can be common films or functional films, such as hot mirror films, color printing films, luminescent films, color changing films, infrared ray blocking films, ultraviolet ray blocking films, water vapor blocking films and the like.
The utility model discloses an advantage and beneficial effect do:
the utility model discloses a be interrupted gummed point and glue the mode and replace current continuous gummed full mode of gluing, make area of contact between space bar and the glass reduce several times to tens of times, the heat-conducting area between the two also correspondingly reduced several times to tens of times promptly, therefore make the heat-proof quality of cavity glass limit portion increase substantially, the sound insulation performance also improves to some extent.
The utility model adopts the spacer to replace the spacer to be directly bonded on the glass, which not only saves the process of manufacturing the spacer, but also can realize the automatic arrangement of the spacer by simple equipment such as a mechanical arm, is beneficial to mechanical and automatic production, has fast arrangement speed and high installation precision, and can ensure the straightness of the spacer no matter how large the glass is; the spacing bars are used for replacing the spacing frames, gaps can be reserved at the joints of the adjacent spacing bars, and the spacing bars with the thermal expansion coefficient larger than that of the glass, such as metal spacing bars, can be weakened or prevented from being expanded and deformed in summer due to sunlight irradiation and temperature rise to cause damage to a sealing adhesive layer and reduction of the service life of the hollow glass; the spacer bars are used for replacing the spacer frames, gaps can be reserved at joints of the adjacent spacer bars, and the molecular sieves in the spacer bars can adsorb water vapor in the hollow layer through the gaps, so that the process of forming air holes in the spacer bars is omitted, the production process of the hollow glass is further simplified, and the production efficiency is improved;
the utility model discloses a sealed glue, structural adhesive and various different combinations of sealing strip and sealing tape bond fixedly and seal the edge of cavity glass, the synergism between several kinds of materials of full play, compromise sealing performance, mechanical strength and the time requirement of assembly line production, make the edge seal of cavity glass have high sealing strength, have better sealing performance, also faster production efficiency, make cavity glass use after inserting the production line, saved the structural adhesive curing time of current cavity glass 24-48 hours; especially, after the edge sealing is carried out by adopting the sealing tape and/or the sealing adhesive tape, the sealing performance of the hollow layer is improved by more than hundreds of times (the water vapor permeability coefficient of the butyl sealant is 0.2 g/square meter day, the water vapor permeability coefficient of the aluminum-plastic composite film is lower than 0.001 g/square meter day, and the metal foil tape can not permeate water vapor and air), so that the service life of the hollow glass is greatly prolonged, and the sealing tape and the sealing adhesive tape can provide good clamping and protecting effects, even if uncured structural adhesive exists at the edge of the hollow glass, the hollow glass is not prevented from moving and carrying after being off the production line, the hollow glass can be used after being off the production line, and the storage time and the storage field of the hollow glass are greatly saved.
The utility model discloses a fill the new technology of molecular sieve on line, not only avoided the spacer to make a round trip to transport in the workshop, make the production line compacter, avoided the moisture among the molecular sieve adsorption environment moreover, improved the life of molecular sieve greatly, the fabulous limit portion in addition is sealed, therefore cavity glass's life can prolong greatly.
The utility model integrally wraps and protects the edges and corners of the hollow glass through the sealing tape and the sealing adhesive tape, thereby preventing the damage and microcracks of the edges and corners of the hollow glass in the carrying process; the sealing tape and the sealing adhesive tape are made of flexible or elastic materials, and can provide a buffer space for the deformation and expansion of the hollow glass in the installation and use processes of the hollow glass, so that the generation of stress is prevented; therefore, the hollow glass is prevented from being broken and self-exploded in the processes of carrying, mounting and using, and the service life of the hollow glass is greatly prolonged.
The service life of the existing hollow glass in the national standard is only 15 years, the service life of the existing aluminum foil waterproof adhesive tape in the open air is more than 30 years, and the edge of the hollow glass is protected by a window frame, so that the service life of the hollow glass edge-sealed by the aluminum foil waterproof adhesive tape is at least more than 30 years, even the same as that of a building.
Drawings
FIG. 1 is a schematic structural view of a point-bonded sealed membrane hollow glass of the present invention;
FIG. 2 is a schematic structural view of another point-bonded and sealed hollow glass with a diaphragm according to the present invention;
FIG. 3 is a schematic structural view of another point-bonded and sealed hollow glass with a diaphragm according to the present invention;
FIG. 4 is a schematic structural view of another point-bonded and sealed hollow glass with a diaphragm according to the present invention;
FIG. 5 is a schematic structural view of another point-bonded and sealed hollow glass with a diaphragm according to the present invention;
FIG. 6 is a schematic structural view of another point-bonded and sealed hollow glass with a diaphragm according to the present invention;
FIG. 7 is a schematic structural view of another point-bonded and sealed hollow glass with a diaphragm according to the present invention;
FIG. 8 is a schematic structural view of another point-bonded and sealed hollow glass with a diaphragm according to the present invention;
fig. 9 is a schematic structural view of another point-bonded and sealed hollow diaphragm glass of the present invention;
FIG. 10 is a schematic structural view of the spacer bar placement and the glue dot placement of the present invention;
fig. 11 is a schematic structural view of another arrangement of the spacer bars and the glue dots of the present invention;
fig. 12 is a schematic structural view of another spacer bar placement and glue dot arrangement of the present invention.
In the figure: 1. glass, 2, a spacing frame, 3, a first sealing joint, 4, a second sealing joint, 5, a third sealing joint, 6, a fourth sealing joint, 7 and a diaphragm.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments, which are illustrative, not restrictive, and the scope of the invention should not be limited thereto.
Example 1: referring to fig. 1 and 10, a point-bonded and sealed membrane hollow glass comprises a glass 1, a spacing bar 2, a first sealing 3, a second sealing 4, a third sealing 5 and a membrane 7, wherein two pieces of glass 1 with the same size are cut according to the size of the manufactured hollow glass, and are subjected to edge grinding and cleaning; when the toughened glass is needed, the glass is fed into a toughening furnace for toughening treatment; the length of each spacer bar 2 is determined according to the size and the shape of two pieces of glass 1 and the gluing thickness of structural glue used for sealing two 4 pieces of glass by adopting the spacer bar and the optimized warm edge bar of the existing hollow glass according to the placing mode of a figure 10, the rectangular hollow glass adopts 4 spacer bars 2, and the number of the spacer bars 2 is determined according to the shape and the size of the glass by adopting special-shaped hollow glass; in fig. 10, two ends of 4 spacer bars 2 are respectively cut into 45 degrees to be assembled into a spacer frame, a sealant (such as butyl rubber) is coated at the bonding position of two pieces of glass 1 or the spacer bars 2 or a glue point of a structural glue (such as instant glue or pressure-sensitive glue) is used as a sealing-in part 3, and then two groups of 4 spacer bars 2 are directly fixed on the two pieces of glass 1 respectively by using special equipment such as a manipulator and are respectively assembled into the spacer frame; the splicing positions of the 4 corners of the spacing frame can be formed by directly butting two adjacent spacing bars 2, or a certain gap can be reserved, the size of the gap is smaller than the diameter of the molecular sieve, the molecular sieve is prevented from flowing out, and the gap is reserved, so that the spacing bars 2 can be conveniently placed, a space is reserved for expansion of the spacing bars 2, the molecular sieve is favorable for absorbing water vapor in a hollow layer, and the process of punching air holes on the spacing bars is omitted; fixing the diaphragm 7 on the other surface of the spacing bar 2 on one of the glass 1 by one or two modes of welding, clamping or bonding, so that the diaphragm 7 and the glass 1 form a hollow layer; after being coated with the diaphragm 7, the glass 1 enters thermal stretching equipment such as a thermal stretching furnace to be thermally stretched in a mode of directly heating the diaphragm 7, so that the diaphragm 7 is instantly flattened and stretched; after the diaphragm 7 is thermally stretched, glue dots or glue lines of sealant or structural glue and the like are coated on the other surface of the diaphragm 7 or the bonding surface of the spacing strip 2 on the other piece of glass 1, the two pieces of glass 1 are combined together, the peripheries of the two pieces of glass are aligned, the two pieces of glass 1 are firmly bonded by plate pressing or rolling, and the two pieces of glass 1 are kept parallel; after the two pieces of glass 1 are laminated, the two pieces of glass are in a vertical or inclined state, for example, on a vertical production line of hollow glass, a molecular sieve filling machine is used for punching holes at two corners or one corner of the spacing bar 2 at the upper part to fill the molecular sieve into the vertical spacing bar 2; after the molecular sieve is filled, a glue beater is used for fully coating and sealing two 4 such as silicone structural glue or polysulfide glue or polyurethane glue or hot melt glue or butyl glue in a space formed by the two pieces of glass 1 and the outer sides of the spacing strips 2, so that the molecular sieve is prevented from adsorbing water vapor in the environment; finally, winding or sticking a sealing tape III 5 (such as a sealing tape (a stainless steel tape, an aluminum foil tape, an aluminum-plastic composite film tape or an aluminum-plastic glass fiber composite tape and the like) or a sealing tape (an aluminum foil composite tape, a butyl adhesive aluminum foil waterproof tape or an aluminum-plastic glass fiber composite tape and the like) on the periphery of the glass 1 and the outside of the sealing tape II 4, wherein the sealing tape or the sealing tape can have one layer, two layers or multiple layers according to the use requirement of the hollow glass, and the hollow layer of the hollow glass is subjected to two or more densities; the hollow glass can be used after being off-line, so that the storage time and the storage field of the hollow glass are greatly saved.
Example 2: referring to fig. 2 and 11, a point-bonded and sealed hollow glass with a diaphragm includes a glass 1, a spacer 2, a first seal 3, a second seal 4, a fourth seal 6 and a diaphragm 7, which is basically the same as example 1, except that the spacer 2 is placed in the manner shown in fig. 11, and the upper opening of the spacer 2 vertically placed on the left and right sides is exposed (the exposed size can be adjusted by the size of a cut angle), so that the filling of a molecular sieve is facilitated, the process of punching the spacer 2 is omitted, and the equipment investment and the processing time are saved; the difference is that the sealing III 5 is replaced by the sealing IV 6, the sealing IV 6 is a sealing adhesive tape (an aluminum foil composite adhesive tape, a butyl rubber waterproof adhesive tape or an aluminum plastic glass fiber composite adhesive tape and the like), and the sealing IV 6 is a U-shaped sealing hollow glass periphery, compared with the embodiment 1, the sealing structure has the advantages of good sealing effect, long sealing time-effect, better clamping, fixing and protecting effects on two pieces of glass 1, and good protecting effects on the spacing strip 2 and the sealing I3 to prevent the ultraviolet rays from damaging the two pieces of glass.
Example 3: referring to fig. 3 and 12, a point-bonded sealed hollow glass with a diaphragm, comprising a glass 1, a spacer 2, a seal one 3, a seal two 4, a seal three 5, a seal four 6 and a diaphragm 7, is substantially the same as example 1, except that the spacer 2 is arranged in the manner shown in fig. 12, the spacer 2 is a flat cut, which can reduce more than half of the cutting amount compared with a 45-degree oblique cut, and generates no or less leftovers; in addition, the placement and positioning are simple, and the filling of the molecular sieve is convenient; the difference is that the sealing device has two sealing seals 4, three sealing seals 5 and four sealing seals 6, so that the sealing performance is better, and the fixing and protecting effects on glass are stronger.
Example 4: referring to fig. 4, a point-bonded and sealed hollow glass with a diaphragm includes a glass 1, a spacer 2, a first seal 3, a fourth seal 6 and a diaphragm 7, which is substantially the same as that of example 2, except that the second seal 4 is omitted, and the hollow glass has a narrower edge, a larger view and a better edge heat-insulating property on the premise of ensuring the sealing property.
Example 5: referring to fig. 5, a point-bonded and sealed hollow glass with a diaphragm includes a glass 1, a spacer 2, a first sealing 3, a third sealing 5, a fourth sealing 6 and a diaphragm 7, which is substantially the same as example 3, except that the second sealing 4 is omitted, so that the edge of the hollow glass is narrower, the field of view is larger, and the edge heat-insulating property is better on the premise of ensuring the sealing property.
Example 6: referring to fig. 6, a point-bonded sealed hollow glass of a diaphragm includes a glass 1, a spacer 2, a first sealing 3, a second sealing 4, a third sealing 5 and a diaphragm 7, which is substantially the same as that of embodiment 1 except that the third sealing 5 is disposed inside the second sealing 4, so that the sealing performance is substantially improved and the service life is also improved as compared with the conventional hollow glass in appearance.
Example 7: referring to fig. 7, a point-bonded sealed hollow glass with a diaphragm includes a glass 1, a spacer 2, a first sealing 3, a second sealing 4, a third sealing 5 and a diaphragm 7, which is substantially the same as that of embodiment 1, except that the third sealing 5 is added inside the second sealing 4, so that the sealing performance is further improved, and the service life is correspondingly prolonged.
Example 8: referring to fig. 8, a point-bonded sealed hollow diaphragm glass includes a glass 1, a spacer 2, a first sealing 3, a second sealing 4, a third sealing 5, a fourth sealing 6 and a diaphragm 7, which is substantially the same as that of embodiment 2, except that the third sealing 5 is added inside the second sealing 4, so that the sealing performance is further improved, and the service life is also correspondingly improved.
Example 9: referring to fig. 9, a point-bonded sealed hollow diaphragm glass includes a glass 1, a spacer 2, a first sealing 3, a second sealing 4, a third sealing 5, a fourth sealing 6 and a diaphragm 7, which is substantially the same as that of embodiment 3, except that the third sealing 5 is added inside the second sealing 4, the sealing performance is further improved, and the service life is also correspondingly improved.
Example 10: referring to examples 1-9, a point-bonded and sealed membrane hollow glass with two glass three cavities is basically the same as that of examples 1-9, except that a spacing frame consisting of two membranes 7 and three spacing bars 2 is provided. The manufacturing process comprises the following steps: firstly, two pieces of glass 1 are respectively bonded with a spacing bar 2 to form a spacing frame or a spacing frame made of the bonding spacing bar 2, two pieces of plastic films are respectively bonded on the spacing frame to respectively form a hollow layer, and the plastic films are heated to be tightened and leveled by adopting a hot tightening process; then, the two plastic films are bonded together through another spacing frame to form another hollow layer; finally, the hollow glass is sealed at the edge part to form the diaphragm hollow glass with two glass cavities and three cavities.
Example 11: referring to examples 1 to 9, a point-bonded and sealed vacuum composite membrane hollow glass is substantially the same as examples 1 to 9 except that at least one of the glasses 1 is a vacuum glass, and the vacuum glass is preferably installed at an indoor side.
Example 12: referring to examples 1 to 9, a point-bonded and sealed fire-barrier hollow glass, which is substantially the same as examples 1 to 9, except that at least one of the glass 1 is fire-barrier glass, and the fire-barrier glass is preferably installed at an indoor side; the difference is that the spacing bar 2 is a metal spacing bar or a metal composite spacing bar, and the sealant and the structural adhesive are cross-linked and cured thermosetting adhesives, so that the spacer, the sealant and the structural adhesive are prevented from losing the supporting effect due to melting in the case of fire.
Example 13: referring to examples 1-9, a point-bonded photovoltaic diaphragm insulating glass is substantially the same as examples 1-9 except that one of the glass 1 is photovoltaic glass and the photovoltaic glass is installed outside the room.
Example 14: referring to examples 1 to 9, a point-bonded and sealed film-coated diaphragm hollow glass is substantially the same as in examples 1 to 9 except that at least one of the glasses 1 is a film-coated glass, and the film-coated glass is preferably installed outside the room.
Example 15: referring to examples 1 to 9, a point-bonded and sealed laminated membrane hollow glass is substantially the same as examples 1 to 9 except that at least one of the glasses 1 is a laminated glass, and the laminated glass is preferably installed outside the room.
Example 16: referring to examples 1 to 9, a point-bonded and sealed sun-shading membrane hollow glass is substantially the same as examples 1 to 9 except that a roll blind, a blind or a pleated blind or the like for sun-shading is installed in at least one hollow layer, and the roll blind, the blind or the pleated blind can be manually, electrically or automatically controlled, and can be controlled in stages, in multiple stages or as a whole.
Example 17: referring to examples 1 to 9, a point-bonded aerogel diaphragm hollow glass is substantially the same as examples 1 to 9, except that at least one hollow layer is filled with aerogel, and the shape of the aerogel is one or a combination of two of plates, particles and powder; aerogel panel puts in the cavity before the glass closes the piece, and aerogel granule and powder can adopt the mode of vacuum filling to fill in the cavity after the glass closes the piece.

Claims (10)

1. A point-bonded and sealed diaphragm hollow glass comprises glass, spacing strips, diaphragms, molecular sieves, point-bonded seals between the glass and the spacing strips, seals between the diaphragms and the spacing strips and bonding and sealing of the peripheries of the glass, and is characterized in that the glass is divided into two blocks, the length and the width of the two blocks are equal, the spacing strips are directly bonded to the periphery of a bonding surface of a first piece of glass in a segmented mode through point bonding to form a closed frame, or the spacing strips are bonded to the periphery of the bonding surface of the first piece of glass in a point-bonded mode after being manufactured into the spacing frame, the diaphragms are bonded to the other surface of the spacing strips in a line bonding mode, and the diaphragms are instantly flattened and tightened by utilizing hot tightening equipment in a mode of directly heating the diaphragms; after the diaphragm is thermally stretched, adhering a spacing bar on the other surface of the diaphragm in a point adhesion or line adhesion mode to form a spacing frame or directly adhering the spacing frame, adhering a second piece of glass on the other surface of the spacing bar in a point adhesion mode, aligning the peripheries of the two pieces of glass, adhering the glass and the spacing bar, the spacing bar and the diaphragm together through sealant or structural adhesive, and respectively forming a closed hollow layer between the two pieces of glass and the diaphragm; the spacing bars are cavity bars, and the molecular sieve is poured into the cavities of the spacing bars in an online filling mode; one or more of a sealing glue, a structural glue, a sealing tape and a sealing adhesive tape are adopted to carry out integral sealing on the outer side edges of the two pieces of glass and the spacing strips, and one, two or more sealing layers are formed on the hollow layer.
2. The point-bonded sealed membrane hollow glass according to claim 1, wherein the glass is one or two of ordinary glass, tempered glass and semi-tempered glass.
3. The point-bonded and sealed hollow glass with diaphragm according to claim 1, wherein the step-bonding of the spacing bar is to cut the spacing bar into four pieces according to the shape and size of the glass and to directly bond the four pieces of the spacing bar to the periphery of the glass surface respectively by using special equipment to form a spacing frame.
4. The point-bonded and sealed hollow glass with diaphragm according to claim 1, characterized in that the bonding position of the periphery of the glass and the spacing frame is provided with a positioning strip or a positioning groove, the positioning strip is a discontinuous line segment or a continuous closed positioning frame, and the positioning groove is a discontinuous groove or a continuous ring groove; the positioning strip is positioned at the edge of the inner ring of the spacing frame and is in close contact with the spacing frame, and the positioning strip can prevent the spacing frame from moving towards the direction of the inner ring; the positioning strip or the positioning groove is located below the spacing frame, a protrusion or a groove matched with the positioning strip or the positioning groove is arranged on the spacing frame, and the positioning strip or the positioning groove can limit the translation of the spacing frame.
5. The point bond sealed membrane insulating glass of claim 1, wherein when said spacer segments form a spacer frame, there are gaps between adjacent spacer segments, said gaps being smaller than the diameter of the molecular sieve.
6. The point-bonded hollow membrane glass according to claim 1, wherein the spacer bars are segmented to form a spacer frame, and when a gap exists between adjacent spacer bars, no air hole is formed on the spacer bars.
7. The point bond sealed membrane insulated glass of claim 1, wherein said sealing tape is a metal foil tape or a composite tape and said sealing tape is a metal foil tape or a composite tape.
8. The point-bonded and sealed hollow glass with diaphragm according to claim 1, wherein the width of the sealing tape or the sealing tape is equal to or greater than the thickness of the hollow layer of the hollow glass, the width of the sealing tape or the sealing tape is greater than the thickness of the hollow glass, the sealing tape wraps the side surface of the hollow glass and is adhered to the edge portions of the two surfaces of the hollow glass, the sealing tape is U-shaped, and the sealing tape can cover the spacer.
9. The point-bonded sealed membrane insulating glass according to claim 1, wherein the molecular sieve is poured after the spacer bar is installed, before the glass is laminated, or after the glass is laminated.
10. The point-bonded sealed membrane hollow glass according to claim 1, wherein there is a support, decoration or aerogel board in the hollow layer.
CN202022700914.2U 2020-11-20 2020-11-20 Point-bonded sealed hollow diaphragm glass Active CN215255720U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114809875A (en) * 2022-03-09 2022-07-29 四川英诺维新材料科技有限公司 Automatic control system and method for vacuum glass sealing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114809875A (en) * 2022-03-09 2022-07-29 四川英诺维新材料科技有限公司 Automatic control system and method for vacuum glass sealing

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