CN215236245U - Steel ball spiral cleaning machine - Google Patents
Steel ball spiral cleaning machine Download PDFInfo
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- CN215236245U CN215236245U CN202121138222.1U CN202121138222U CN215236245U CN 215236245 U CN215236245 U CN 215236245U CN 202121138222 U CN202121138222 U CN 202121138222U CN 215236245 U CN215236245 U CN 215236245U
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Abstract
The utility model relates to a steel ball spiral cleaning machine belongs to the cleaning process equipment in the steel ball manufacturing production. The utility model adopts the technical proposal that: comprises a rotary drum and a casing. The rotary drum is cylindrical, a shaftless helical blade is arranged in the rotary drum, two ends of the shaftless helical blade are provided with openings, one side of the rotary drum is provided with a steel ball inlet, the other side of the rotary drum is provided with a steel ball outlet, the surface of the rotary drum is provided with water permeable holes, the lower part of the rotary drum is provided with at least two groups of rotary supporting structures, the rotary drum is provided with a cleaning spray pipe at the center of the steel ball inlet, the cleaning spray pipe is provided with nozzles uniformly distributed below the rotary drum, and a steel ball outlet end at one end of the rotary drum is also provided with a rotary driving mechanism; the rotary drum is arranged in the casing, the lower part of the casing is provided with two sets of funnel-shaped water collecting grooves, one side of the dryer is a feeding end, and the feeding end is provided with a feeding hopper. The utility model has the advantages that: the oil cleaning, the cleaning liquid removing and the moisture drying are arranged in one cleaning machine, and the cleaning efficiency is high.
Description
Technical Field
The utility model relates to a steel ball spiral cleaning machine belongs to the cleaning process equipment in the steel ball manufacturing production.
Background
The steel balls are processed through a quenching process, and the quenching process is usually performed by soaking in oil. The surface of the steel ball after soaking quenching contains oil, and the next tempering process affects the product quality, so the quenching oil on the surface of the steel ball needs to be cleaned after oil quenching.
The oil is characterized by inconvenient cleaning, needing special cleaning solution, then washing the cleaning solution with clear water, and finally, needing quick drying to realize continuous production.
The cleaning liquid and the subsequent drying are usually carried out by different devices at present, the efficiency of the whole production line is very low, and the cleaning liquid is not suitable for the use of a high-yield steel ball manufacturing production line.
Disclosure of Invention
The invention provides a spiral cleaning machine for steel balls, which solves the problems of grease cleaning and drying of steel balls after oil quenching, realizes cleaning and drying in one cleaning device and improves the speed of a production line.
In order to achieve the above object, the utility model adopts the following technical scheme:
a spiral cleaning machine for steel balls comprises a spiral cleaning machine,
the rotary drum is cylindrical, a shaftless helical blade is slightly arranged in the rotary drum, two ends of the rotary drum are provided with openings, one side of the rotary drum is provided with a steel ball inlet, the other side of the rotary drum is provided with a steel ball outlet, the surface of the rotary drum is provided with water permeable holes, the lower part of the rotary drum is provided with at least two groups of rotary supporting structures, the rotary drum is provided with a cleaning spray pipe at the center of the steel ball inlet, the cleaning spray pipe is provided with nozzles uniformly distributed downwards below the rotary drum, and the steel ball outlet end at one end of the rotary drum is also provided with a rotary driving mechanism;
the rotary drum is arranged in the shell, two groups of funnel-shaped water collecting grooves are formed in the lower portion of the shell, a feeding end is arranged on one side of the dryer, a feeding hopper is arranged at the feeding end, and the feeding hopper extends into a steel ball inlet of the rotary drum;
and the heater is arranged at the steel ball outlet of the rotary drum and extends into the rotary drum.
Preferably, a feeding mechanism is arranged on the feeding side of the dryer shell and comprises an electromagnetic vibrator, a feeding track, a hopper and a chain rotating mechanism, the electromagnetic vibrator is arranged at the bottom of the feeding mechanism, the chain mechanism comprises an upper chain wheel and a lower chain wheel, the upper chain wheel and the lower chain wheel are arranged on the upper portion of the feeding track, a chain is wound between the upper chain wheel and the lower chain wheel, the hopper is arranged on the chain, the electromagnetic vibrator is arranged on the lower portion of the feeding track, and the feeding hopper of the electromagnetic vibrator supplies materials.
Preferably, the shell is provided with an air inlet pipe at the discharge port end, the air inlet pipe is communicated with the fan at the position of the heater and is led into the steel ball outlet of the spiral roller, and the fan is arranged at the upper part of the shell.
Preferably, the rotary driving mechanism comprises a driven wheel arranged on the rotary drum, a driving wheel is arranged on an output shaft of the rotary driving motor, a transmission belt is arranged between the driven wheel and the driving wheel, a tensioning mechanism is arranged at the middle position of the transmission belt, and the rotary reading motor is arranged at the lower position of the initial examination end of the shell.
Preferably, the tensioning mechanism comprises a tensioning wheel, a tensioning pull rod and a tensioning fixing seat, the tensioning wheel is wound by the transmission belt, the tensioning fixing seat is arranged on the machine shell, one end of the tensioning pull rod is fixed on a wheel shaft of the tensioning wheel, and the other end of the tensioning pull rod penetrates through the tensioning fixing seat and is adjustable in position.
Preferably, the cleaning spray pipes are divided into two groups, one group is a cleaning pipe, the other group is a flushing pipe, the cleaning pipe is arranged close to the steel ball inlet of the rotary drum along the rotating center of the rotary drum, a nozzle on the cleaning pipe is a cleaning nozzle, the flushing pipe penetrates through the position of the cleaning pipe and extends into the rotary drum, and the flushing nozzle is arranged on the flushing pipe.
Preferably, a cleaning water tank, a flushing water tank and a cleaning liquid tank are arranged on the side face of the machine shell, the cleaning pipe is communicated with the cleaning water tank, the flushing pipe is communicated with the flushing water tank, and the cleaning liquid tank is connected into the cleaning pipe.
The utility model has the advantages that: the oil cleaning, the cleaning liquid removing and the moisture drying are arranged in one cleaning machine, so that the cleaning efficiency is high;
the built-in spiral shaftless structure can stably propel the steel ball in the cleaning process, and the steel ball cannot be accumulated at a certain position to cause the cleaning of the middle section.
Drawings
Figure 1 is a front view of the present invention,
figure 2 is a left side view of the present invention,
fig. 3 is a plan view of the present invention.
Reference numerals:
1 rotary drum 2 casing 3 heater 4 shaftless helical blade 5 steel ball inlet 6 steel ball outlet 7 rotary support structure 8 washing pipe 9 washing pipe 10 washing mouth 11 washing mouth 12 hopper 13 electromagnetic vibrator 14 feeding rail 15 hopper 16 chain rotary mechanism 17 air inlet pipe 18 fan 19 driven wheel 20 driving wheel 21 driving belt 22 tensioning mechanism 23 rotary driving motor 24 washing water tank 25 washing water tank 26 cleaning liquid tank 27 thermal resistance 28 water collection tank.
Detailed Description
The utility model relates to a steel ball spiral cleaning machine, the structure is shown in figures 1-3, comprising a casing, and a rotary drum 1 is arranged in the casing.
As shown in figure 1, the rotary drum 1 is cylindrical, a shaftless helical blade 4 is arranged in the rotary drum, two ends of the rotary drum are provided with openings, one side of the rotary drum is provided with a steel ball inlet 5, the other side of the rotary drum is provided with a steel ball outlet 6, and the surface of the rotary drum 1 is provided with water permeable holes. The lower part of the rotary drum 1 is provided with at least two groups of rotary supporting structures 7, and the end of the steel ball outlet 6 at one end of the rotary drum 1 is also provided with a rotary driving mechanism. The rotary driving mechanism comprises a driven wheel arranged on the rotary drum 1, a driving wheel is arranged on an output shaft of the rotary driving motor, a transmission belt is arranged between the driven wheel and the driving wheel, a tensioning mechanism is arranged in the middle of the transmission belt, and the rotary driving motor is arranged at the lower part of the discharge end of the shell.
After the steel ball enters the rotary drum from the steel ball inlet 5, the rotary drum rotates. The shaftless helical blade in the rotary drum drives the steel ball to move from the inlet side to the outlet side.
The rotary drum 1 is provided with a cleaning spray pipe at the center of the position of the steel ball inlet 5, and the cleaning spray pipe is provided with nozzles uniformly distributed below the rotary drum 1. The cleaning spray pipes are divided into two groups, one group is a cleaning pipe 8, the other group is a flushing pipe 9, the cleaning pipe 8 is arranged close to the steel ball inlet 5 of the rotary drum 1 along the rotating center of the rotary drum 1, a nozzle on the cleaning pipe 8 is a cleaning nozzle 10, the flushing pipe 9 penetrates through the position of the cleaning pipe 8 to penetrate into the rotary drum 1, and the flushing nozzle 11 is arranged on the flushing pipe 9. The side of casing 2 is equipped with washing water tank 24, flush tank 25 and cleaning solution case, and 8 UNICOM of scavenge pipe wash water tank 24, and flush pipe 9 UNICOM flush tank 25, cleaning solution case insert in the scavenge pipe 8.
And cleaning water mixed with cleaning liquid in the cleaning water tank, spraying the cleaning liquid onto the steel balls in the rotary drum through a cleaning nozzle of the cleaning pipe, and cleaning oil left after oil quenching on the surfaces of the steel balls. The rotary drum drives the steel ball sprayed with the cleaning liquid to move to the lower part of the flushing pipe 9, the flushing pipe 9 sprays clean water to flush the surface of the steel ball, and oil and the cleaning liquid on the surface of the steel ball are removed.
The rotary drum 1 is arranged in the casing 2, the lower part of the casing 2 is provided with two sets of funnel-shaped water collecting tanks, one side of the casing 2 is provided with a feeding end, the feeding end is provided with a feeding hopper 12, and the feeding hopper 12 extends into a steel ball inlet 5 of the rotary drum 1. The funnel water catch bowl that sets up in the casing is collected washing liquid and sparge water, avoids flowing the polluted environment.
The feed side of casing 2 is equipped with feed mechanism, and feed structure is including the electromagnetic shaker, the material loading track, hopper and the chain rotary mechanism that are in the bottom, and chain mechanism is including the last sprocket and the lower sprocket of lower part that are in material loading track upper portion, and the winding chain between last sprocket and the lower sprocket, the hopper sets up on the chain, the electromagnetic shaker sets up in material loading track lower part, the feeding of electromagnetic shaker hopper.
The heater 3 is arranged at the position of a steel ball outlet 6 of the rotary drum 1 and extends into the rotary drum 1. An air inlet pipe 17 is arranged at the discharge port end of the machine shell 2, the air inlet pipe 17 is introduced into the steel ball outlet 6 of the spiral roller at the position of the heater 3, the air inlet pipe 17 is communicated with a fan 18, and the fan 18 is arranged at the upper part of the machine shell 2. The fan sucks external cold air, the air inlet pipe rotates the roller, the heating body heats the blown cold air, the heated hot air drying rod rotates the steel ball in the roller, and the steel ball rolls in the rotating roller to accelerate the drying speed. And finally, the dried steel ball is discharged out of the rotary drum at the steel ball outlet so as to be processed in the next step. The steel ball outlet 6 is also provided with a thermal resistor for detecting the temperature of the outlet, and controlling the heating temperature of the heating body and the air intake of the fan.
The tensioning mechanism of rotary drum includes the take-up pulley that the drive belt walked around, tensioning pull rod and tensioning fixing base, and the tensioning fixing base sets up on casing 2, and tensioning pull rod one end is fixed in the shaft of take-up pulley on, and the other end of tensioning pull rod is worn to establish on the tensioning fixing base and the position is adjustable.
Claims (7)
1. A steel ball spiral cleaning machine is characterized by comprising,
the rotary drum (1), the rotary drum (1) is cylindrical, have shaftless helical blade (4) slightly in it, both ends are the openings, one side opening is the steel ball import (5), one side opening is the steel ball export (6), the surface of the rotary drum (1) is equipped with the hole of permeating water, the lower part of the rotary drum (1) is equipped with at least two groups of rotary supporting structures (7), the rotary drum (1) is equipped with the cleaning spray pipe in the central position of the steel ball import (5) position, there are spray nozzles facing downward the rotary drum (1) evenly on the cleaning spray pipe, the steel ball export (6) end of one end of the rotary drum (1) also has rotary driving mechanisms;
the rotary drum (1) is arranged in the shell (2), two groups of funnel-shaped water collecting grooves are formed in the lower portion of the shell (2), a feeding end is arranged on one side of the shell (2), a feeding hopper (12) is arranged at the feeding end, and the feeding hopper (12) extends into a steel ball inlet (5) of the rotary drum (1);
the heater (3) is arranged at the position of the steel ball outlet (6) of the rotary drum (1) and extends into the rotary drum (1).
2. The spiral cleaning machine for steel balls according to claim 1, characterized in that the feeding side of the body of the machine shell (2) is provided with a feeding mechanism, the feeding mechanism comprises an electromagnetic vibrator at the bottom, a feeding track, a hopper and a chain rotating mechanism, the chain mechanism comprises an upper chain wheel at the upper part of the feeding track and a lower chain wheel at the lower part of the feeding track, a chain is wound between the upper chain wheel and the lower chain wheel, the hopper is arranged on the chain, the electromagnetic vibrator is arranged at the lower part of the feeding track, and the electromagnetic vibrator feeds materials through the hopper.
3. Spiral cleaning machine for steel balls according to claim 1, characterized in that the casing (2) is provided with an air inlet pipe (17) at the outlet end, the air inlet pipe (17) is led into the steel ball outlet (6) of the spiral drum at the position of the heater (3), the air inlet pipe (17) is communicated with a fan (18), and the fan (18) is arranged at the upper part of the casing (2).
4. Spiral cleaning machine for steel balls according to claim 1, characterized in that said rotary driving means comprise a driven wheel arranged on the rotary drum (1), a driving wheel is arranged on the output shaft of the rotary driving motor, a transmission belt is arranged between the driven wheel and the driving wheel, the transmission belt is provided with a tensioning means in the middle position, and the rotary driving motor is arranged at the lower position of the discharge end of the housing.
5. The spiral cleaning machine for steel balls as claimed in claim 4, wherein the tension mechanism comprises a tension wheel around which the transmission belt passes, a tension pull rod and a tension fixing seat, the tension fixing seat is arranged on the machine shell (2), one end of the tension pull rod is fixed on a wheel shaft of the tension wheel, and the other end of the tension pull rod penetrates through the tension fixing seat and is adjustable in position.
6. The spiral cleaning machine for the steel balls as claimed in claim 1, wherein the cleaning spray pipes are divided into two groups, one group is a cleaning pipe (8), the other group is a flushing pipe (9), the cleaning pipe (8) is arranged close to the steel ball inlet (5) of the rotary drum (1) along the rotation center of the rotary drum (1), a nozzle on the cleaning pipe (8) is a cleaning nozzle (10), the flushing pipe (9) penetrates through the position of the cleaning pipe (8) and goes deep into the rotary drum (1), and the flushing nozzle (11) is arranged on the flushing pipe (9).
7. Spiral cleaning machine for steel balls according to claim 6, characterized in that a cleaning water tank (24), a flushing water tank (25) and a cleaning liquid tank are arranged on the side of the machine shell (2), the cleaning pipe (8) is communicated with the cleaning water tank (24), the flushing pipe (9) is communicated with the flushing water tank (25), and the cleaning liquid tank is connected into the cleaning pipe (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121138222.1U CN215236245U (en) | 2021-05-26 | 2021-05-26 | Steel ball spiral cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121138222.1U CN215236245U (en) | 2021-05-26 | 2021-05-26 | Steel ball spiral cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215236245U true CN215236245U (en) | 2021-12-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121138222.1U Active CN215236245U (en) | 2021-05-26 | 2021-05-26 | Steel ball spiral cleaning machine |
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| Country | Link |
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| CN (1) | CN215236245U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114887967A (en) * | 2022-05-07 | 2022-08-12 | 江苏迪丞光电材料有限公司 | Washing and drying device and washing and drying method for molybdenum alloy sputtering target for flat panel display |
| CN115502125A (en) * | 2022-11-03 | 2022-12-23 | 芜湖新宏诚新型材料科技有限公司 | Dipping and brushing synchronous type rotary cleaning device for bearing steel balls |
-
2021
- 2021-05-26 CN CN202121138222.1U patent/CN215236245U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114887967A (en) * | 2022-05-07 | 2022-08-12 | 江苏迪丞光电材料有限公司 | Washing and drying device and washing and drying method for molybdenum alloy sputtering target for flat panel display |
| CN115502125A (en) * | 2022-11-03 | 2022-12-23 | 芜湖新宏诚新型材料科技有限公司 | Dipping and brushing synchronous type rotary cleaning device for bearing steel balls |
| CN115502125B (en) * | 2022-11-03 | 2023-09-12 | 芜湖新宏诚新型材料科技有限公司 | Synchronous type rotary cleaning device for soaking and brushing of bearing steel balls |
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