CN215235986U - Device for automatically screening defective inductor products - Google Patents
Device for automatically screening defective inductor products Download PDFInfo
- Publication number
- CN215235986U CN215235986U CN202120801453.XU CN202120801453U CN215235986U CN 215235986 U CN215235986 U CN 215235986U CN 202120801453 U CN202120801453 U CN 202120801453U CN 215235986 U CN215235986 U CN 215235986U
- Authority
- CN
- China
- Prior art keywords
- guide rail
- transmission shaft
- workbench
- detection camera
- screening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Sorting Of Articles (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The utility model discloses a device for automatically screening defective products of inductors, which comprises a main structure body, wherein the main structure body comprises a workbench, and a blanking mechanism, a detection mechanism and a screening mechanism which are arranged on the upper end surface of the workbench; the blanking mechanism comprises an index plate, a feeding plate is arranged on the lower end face of the index plate, the other end of the feeding plate is connected with a conveying assembly, the conveying assembly comprises supports, and a transmission shaft and a conveying belt are arranged between the supports; the detection mechanism comprises an upright post, the upper end surface of the upright post is connected with a cross beam, the front end surface of the cross beam is connected with a guide rail assembly, the guide rail assembly comprises a guide rail and a sliding block arranged on the guide rail in a sliding manner, the upper end surface of the sliding block is connected with a CCD detection camera mounting seat, and a CCD detection camera is arranged on the CCD detection camera mounting seat; screening mechanism includes the mount pad, install electric putter on the mount pad, the workstation right side is provided with the defective products receiver.
Description
Technical Field
The utility model relates to a sieving mechanism technical field specifically is a device of automatic screening inductor defective products.
Background
An inductor is a component that can convert electrical energy into magnetic energy for storage. The inductor is generally composed of a framework, a winding, a shielding case, a packaging material, a magnetic core or an iron core and the like, and the shape of the inductor generally has a ring-shaped and column-shaped structure. The inductor produces the defective products easily at the in-process of production and processing, and the inductor is mostly operated through the manual work when rejecting the defective products at present, and is inefficient, and the staff produces visual fatigue easily for long-time work to can reduce the processingquality of product, influence the result of use of inductor.
SUMMERY OF THE UTILITY MODEL
In order to overcome the not enough of prior art scheme, the utility model provides an automatic device of screening inductor defective products can the effectual problem that solves the background art and provide.
The utility model provides a technical scheme that its technical problem adopted is:
a device for automatically screening defective products of inductors comprises a main structure body, wherein the main structure body comprises a workbench, and a blanking mechanism, a detection mechanism and a screening mechanism which are arranged on the upper end surface of the workbench;
the blanking mechanism comprises an index plate, a feeding plate is arranged on the lower end face of the index plate, one end of the feeding plate is connected with the index plate, the other end of the feeding plate is connected with a conveying assembly, the conveying assembly comprises supports arranged on the upper end face of the workbench, and a transmission shaft and a conveying belt attached to the surface of the transmission shaft for conveying are arranged between the supports;
the detection mechanism comprises upright columns symmetrically arranged at the upper end of the workbench, the upper end surfaces of the upright columns are connected with a cross beam, the front end surface of the cross beam is connected with a guide rail assembly through a bolt, the guide rail assembly comprises a guide rail and a sliding block arranged on the guide rail in a sliding manner, the upper end surface of the sliding block is connected with a CCD detection camera mounting seat, and a CCD detection camera is arranged on the CCD detection camera mounting seat;
screening mechanism is including setting up in the mount pad on workstation right side, install electric putter on the mount pad, electric putter one side is provided with the push pedal, it has the protection pad that has the protection effect to paste in the push pedal, the workstation right side is provided with the defective products receiver.
As a further elaboration, the transmission shaft includes a driving transmission shaft and a driven transmission shaft, and the driving transmission shaft is connected with a servo motor for driving the driving transmission shaft to operate.
As a further illustration, the feeding plate has an inclination angle, and the inclination angle of the feeding plate is 15-45 degrees.
As a further explanation, the upper end face of the guide rail is provided with a stepping motor for driving the guide rail to operate.
As further elaboration, conveyer belt one end is connected with the delivery sheet, the conveyer belt other end is provided with the yields and accomodates the subassembly.
As a further elaboration, the good product containing assembly comprises a good product containing table and a good product containing box arranged on the good product containing table.
As further elaboration, the upper end face of the workbench is also provided with a controller, and the controller is in signal connection with the CCD detection camera and the electric push rod.
Compared with the prior art, the beneficial effects of the utility model are that:
according to the device for automatically screening defective inductors, due to the cooperation of the blanking mechanism, the detection mechanism and the screening mechanism, the inductors can be rapidly detected, defective inductors can be removed, the screening quality can be improved, visual fatigue caused by long-time work of workers can be avoided, the processing quality of products can be improved, and the using effect of the inductors can be improved; in addition, the automation is realized in the inductor detection and screening process, the production detection and screening efficiency is high, the error rate is low, and the delivery rate of the inductor is improved.
Drawings
Fig. 1 is a schematic view of the overall structure of an apparatus for automatically screening defective products of inductors according to the present invention;
fig. 2 is a left side view of the device for automatically screening defective products of inductors according to the present invention;
fig. 3 is a front view of the device for automatically screening defective products of inductors according to the present invention.
Reference numbers in the figures: 1-a workbench; 2-a blanking mechanism; 3-a detection mechanism; 4-a screening mechanism; 5-an index plate; 6-a feeding plate; 7-a delivery assembly; 8-a transmission shaft; 9-a conveyor belt; 10-upright post; 11-a cross beam; 12-a guide rail assembly; 13-a guide rail; 14-a slider; 15-CCD detection camera mounting base; 16-CCD detection camera; 17-a mounting seat; 18-an electric push rod; 19-push plate; 20-a protective pad; 21-defective product storage box; 22-a driving transmission shaft; 23-a passive drive shaft; 24-a servo motor; 25-a stepper motor; 26-good product containing components; 27-good product storage table; 28-a good product storage box; 29-a controller; 30-bracket.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1-3, the device for automatically screening defective products of inductors provided in this embodiment includes a main structure body, the main structure body includes a workbench 1, and a blanking mechanism 2, a detection mechanism 3 and a screening mechanism 4 which are disposed on an upper end surface of the workbench 1, the upper end surface of the workbench 1 is further provided with a controller 29, and the controller 29 is in signal connection with the CCD detection camera 16 and the electric push rod 18.
The blanking mechanism 2 comprises an index plate 5, a feeding plate 6 is arranged on the lower end face of the index plate 5, one end of the feeding plate 6 is connected with the index plate 5, the feeding plate 6 has an inclination angle, the inclination angle of the feeding plate 6 is 15-45 degrees, and the feeding plate 6 has an inclination angle, so that the inductor can conveniently fall onto the conveyor belt 9 during blanking of the inductor.
The other end of the feeding plate 6 is connected with a conveying assembly 7, the conveying assembly 7 comprises supports 30 arranged on the upper end face of the workbench 1, transmission shafts 8 and conveying belts 9 attached to the surfaces of the transmission shafts 8 for conveying are arranged between the supports 30, each transmission shaft 8 comprises a driving transmission shaft 22 and a driven transmission shaft 23, the driving transmission shafts 22 are connected with servo motors 24 for driving the driving transmission shafts 22 to run, and when the servo motors 24 start to work, the driving transmission shafts 22 rotate to drive the driven transmission shafts 23 to rotate, so that the conveying belts 9 and inductors on the conveying belts 9 are driven to start conveying.
The detection mechanism 3 comprises upright columns 10 symmetrically arranged at the upper end of the workbench 1, the upper end face of each upright column 10 is connected with a cross beam 11, the front end face of each cross beam 11 is connected with a guide rail assembly 12 through a bolt, each guide rail assembly 12 comprises a guide rail 13 and a sliding block 14 arranged on the guide rail 13 in a sliding manner, the upper end face of each guide rail 13 is provided with a stepping motor 25 for driving the guide rail 13 to run, the upper end face of each sliding block 14 is connected with a CCD detection camera mounting seat 15, and a CCD detection camera 16 is arranged on each CCD detection camera mounting seat 15; step motor 25 drives guide rail 13 operation, thereby guide rail 13 drives sliding block 14 and sets up CCD on sliding block 14 and detects camera mount 15 and CCD and detect camera 16 downstream to detect CCD and detect camera 16 and shoot the inductor to the inductor on conveying belt 9, convert the picture signal into the signal of telecommunication, whether with the judgement inductor meets the requirements.
One end of the conveyor belt 9 is connected with the feeding plate 6, the other end of the conveyor belt 9 is provided with a good product containing assembly 26, the good product containing assembly 26 comprises a good product containing platform 27 and a good product containing box 28 arranged on the good product containing platform 27, and when the CCD detection camera 16 detects that the inductor is a good product, the inductor conveys the inductor of the good product to the good product containing box 28 along with the conveying of the conveyor belt 9.
The specific working principle is as follows: when the device for automatically screening defective inductors is used, an operator pours the inductors into the dividing disc 5, the dividing disc 5 rotates under the driving of electric power, the inductors are conveyed to the feeding plate 6 along with the rotation of the dividing disc 5, the feeding plate 6 has an inclined angle, so that the inductors can conveniently fall onto the conveyor belt 9, when the servo motor 24 starts to work, the driving transmission shaft 22 rotates to drive the driven transmission shaft 23 to rotate, so as to drive the conveyor belt 9 and the inductors on the conveyor belt 9 to start conveying, when the inductors are conveyed to the position below the CCD detection camera 16, the stepping motor 25 drives the guide rail 13 to run, the guide rail 13 drives the sliding block 14, the CCD detection camera mounting seat 15 and the CCD detection camera 16 which are arranged on the sliding block 14 to move downwards, so as to detect the inductors on the conveyor belt 9, and the CCD detection camera 16 shoots the inductors, convert the picture signal into the signal of telecommunication, whether in order to judge the inductor meet the requirements, when CCD detects camera 16 and detects the inductor and be the defective products, with signal transfer to controller 29, thereby controller 29 controls electric putter 18 and moves forward, thereby push pedal 19 on the electric putter 18 is with on conveyer belt 9 defective products inductor propelling movement to defective products receiver 2821, when CCD detects camera 16 and detects the inductor and be the defective products, the inductor is along with the transport of conveyer belt 9, carry the inductor of the defective products to the good products receiver 28 department, thereby accomplish a series of detection and screening work.
In summary, according to the device for automatically screening defective inductors provided by this embodiment, through the cooperation among the blanking mechanism 2, the detection mechanism 3 and the screening mechanism 4, inductors can be quickly detected, defective inductors can be removed, the screening quality can be improved, visual fatigue caused by long-time work of workers can be avoided, the processing quality of products can be improved, and thus the use effect of inductors can be improved; in addition, the automation is realized in the inductor detection and screening process, the production detection and screening efficiency is high, the error rate is low, and the delivery rate of the inductor is improved.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. The utility model provides an automatic device of screening inductor defective products which characterized in that: the automatic feeding device comprises a structure main body, wherein the structure main body comprises a workbench, and a blanking mechanism, a detection mechanism and a screening mechanism which are arranged on the upper end surface of the workbench;
the blanking mechanism comprises an index plate, a feeding plate is arranged on the lower end face of the index plate, one end of the feeding plate is connected with the index plate, the other end of the feeding plate is connected with a conveying assembly, the conveying assembly comprises supports arranged on the upper end face of the workbench, and a transmission shaft and a conveying belt attached to the surface of the transmission shaft for conveying are arranged between the supports;
the detection mechanism comprises upright columns symmetrically arranged at the upper end of the workbench, the upper end surfaces of the upright columns are connected with a cross beam, the front end surface of the cross beam is connected with a guide rail assembly through a bolt, the guide rail assembly comprises a guide rail and a sliding block arranged on the guide rail in a sliding manner, the upper end surfaces of the sliding block are connected with a CCD detection camera mounting seat, and a CCD detection camera is arranged on the CCD detection camera mounting seat;
screening mechanism is including setting up in the mount pad on workstation right side, install electric putter on the mount pad, electric putter one side is provided with the push pedal, it has the protection pad that has the protection effect to paste in the push pedal, the workstation right side is provided with the defective products receiver.
2. The apparatus of claim 1, wherein the apparatus further comprises: the transmission shaft comprises a driving transmission shaft and a driven transmission shaft, and the driving transmission shaft is connected with a servo motor for driving the driving transmission shaft to operate.
3. The apparatus of claim 1, wherein the apparatus further comprises: the feeding plate has an inclination angle which is 15-45 degrees.
4. The apparatus of claim 1, wherein the apparatus further comprises: and the upper end surface of the guide rail is provided with a stepping motor for driving the guide rail to run.
5. The apparatus of claim 1, wherein the apparatus further comprises: conveyer belt one end is connected with the flitch of delivering, the conveyer belt other end is provided with the yields and accomodates the subassembly.
6. The apparatus of claim 5, wherein the apparatus further comprises: the good product containing assembly comprises a good product containing platform and a good product containing box arranged on the good product containing platform.
7. The apparatus of claim 1, wherein the apparatus further comprises: the upper end face of the workbench is also provided with a controller, and the controller is in signal connection with the CCD detection camera and the electric push rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120801453.XU CN215235986U (en) | 2021-04-20 | 2021-04-20 | Device for automatically screening defective inductor products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120801453.XU CN215235986U (en) | 2021-04-20 | 2021-04-20 | Device for automatically screening defective inductor products |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215235986U true CN215235986U (en) | 2021-12-21 |
Family
ID=79509571
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120801453.XU Active CN215235986U (en) | 2021-04-20 | 2021-04-20 | Device for automatically screening defective inductor products |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215235986U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114247658A (en) * | 2021-12-24 | 2022-03-29 | 安徽威尔低碳科技股份有限公司 | Automatic detection device for part detection |
-
2021
- 2021-04-20 CN CN202120801453.XU patent/CN215235986U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114247658A (en) * | 2021-12-24 | 2022-03-29 | 安徽威尔低碳科技股份有限公司 | Automatic detection device for part detection |
| CN114247658B (en) * | 2021-12-24 | 2023-11-21 | 安徽威尔低碳科技股份有限公司 | Automatic detection device for part detection |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106964962A (en) | Auxiliary material press fit device | |
| CN215235986U (en) | Device for automatically screening defective inductor products | |
| CN109192571B (en) | Full-automatic assembling production system for micro-switches and elastic piece sorting and feeding device | |
| CN110683336A (en) | Camera module laminating equipment | |
| CN207389786U (en) | A kind of labeling device and its assembly line | |
| CN210125810U (en) | Laser cutting work platform | |
| CN109346348B (en) | Full-automatic assembling production system for micro-switches and sorting and feeding device according to sincere | |
| CN109968024A (en) | Multifunctional accurate components assemble equipment | |
| CN117415520A (en) | Soft copper wire welding production line of movable contact | |
| CN209936247U (en) | Steel grating workpiece transmission mechanism | |
| CN117415542A (en) | Battery positioning and processing device | |
| CN109807625B (en) | Automatic assembling device for key coil of mobile phone bell and operation method thereof | |
| CN108453512A (en) | High-frequency welder | |
| CN212952748U (en) | Conveyer that production standard component was used | |
| CN216403074U (en) | Automatic material receiving and releasing device | |
| CN210681310U (en) | Weighing and correcting mechanism of automatic carrying and weighing conveyor for copper-clad plate | |
| CN208353170U (en) | A kind of stator core and insulation board BOBBIN automation insertion kludge | |
| CN108223519A (en) | A kind of planer-type pastes auxiliary material equipment automatically | |
| CN207547933U (en) | I welding devices | |
| CN208196158U (en) | High-frequency welder | |
| CN210693880U (en) | Filter aluminum foil pasting machine | |
| CN210653984U (en) | Automatic rigging machine of two-dimensional code | |
| CN110562572A (en) | Automatic rigging machine of two-dimensional code | |
| CN217076104U (en) | Conveying device for sheet-shaped workpieces | |
| CN111085724A (en) | But continuous production's feeder |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |