CN215200917U - Combined scraper chip removal machine - Google Patents

Combined scraper chip removal machine Download PDF

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Publication number
CN215200917U
CN215200917U CN202120224925.XU CN202120224925U CN215200917U CN 215200917 U CN215200917 U CN 215200917U CN 202120224925 U CN202120224925 U CN 202120224925U CN 215200917 U CN215200917 U CN 215200917U
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China
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ring
scraper
endless chain
circular
chain
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Chinese (zh)
Inventor
何国峰
周洁
赵焱
王小强
王芬
黄建瑞
赵亚宁
孙俊渊
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Kocel Machine Tool Accessories Ltd
Ningbo Kocel Machine Tool Auxiliary Machinery Co Ltd
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Kocel Machine Tool Accessories Ltd
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Priority to CN202120224925.XU priority Critical patent/CN215200917U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

A combined type scraper chip removal machine comprises a shell, a driving device, a first guiding device, a second guiding device and an annular conveying device, wherein the driving device is rotatably connected to one end of the conveying device, the first guiding device is connected to the other end of the conveying device, and the second guiding device is located between the driving device and the first guiding device and matched with the bottom layer of the conveying device; a partition plate is arranged in the shell and is positioned in the ring shape of the conveying device and close to the upper layer; the conveying device comprises a scraper and two annular chains arranged in parallel, wherein two ends of the scraper are fixedly connected with the two annular chains respectively, and the extension section of the working surface of the scraper is intersected with the working surface of the partition and/or the bottom of the shell. The annular chain and the scraper are divided into two layers by the partition plate, the two layers are not mutually influenced up and down, so that long scraps and scraps can be discharged by the scrap discharging machine, the application range is wide, and the universality is stronger.

Description

Combined scraper chip removal machine
Technical Field
The utility model relates to a lathe auxiliary assembly, specificly relate to a combined type scraper blade chip removal machine.
Background
Different machining conditions have different requirements on the form and the type of the chip removal machine, such as: the conventional scraper type chip removal machine drives a plurality of scrapers to operate because the structure is a circulating chain, when the conventional scraper type chip removal machine is used for the working condition of longer chips, chips can be wound on the front and rear shafts and the upper and lower layer chip scraping plates, so that the scrapers are deformed, the chains are blocked and the like, and meanwhile, when the conventional scraper type chip removal machine is used for discharging light chips which are easy to float, the effect is not good. It should be noted that machining conditions of a universal machine tool at a customer site are often diversified, and cutting forms are also changed along with switching of machined workpieces, different machine tool feed amounts and the like, so that the chip remover is required to have high universality.
In the prior art, the chip removal machine is often designed according to the actual machining working condition of the machine tool, so the chip removal machine corresponding to different machining working conditions has various forms, is not beneficial to product standardization and universality, is not beneficial to production organization work, and has low efficiency and high cost. The user also has the problems of difficulty in selecting and uncertainty when selecting the product.
Disclosure of Invention
Therefore, it is necessary to provide a combined type scraper chip removal machine aiming at the problems of non-standard and poor universality. The composite scraper chip removal machine divides the annular chain into two independent layers by adding the partition plate between the rotary annular chains, so that the problem of winding is avoided when long chips are conveyed; the problem of floating can be avoided by transporting the light chips through the baffle.
A combined type scraper chip removal machine comprises a shell, a driving device, a first guiding device, a second guiding device and a conveying device, wherein the conveying device comprises a first annular chain, a second annular chain and a scraper, and the first annular chain and the second annular chain are arranged on two sides in the shell in parallel; the driving device is rotatably connected to one end of the first endless chain and one end of the second endless chain, the first guide device is connected to the other end of the first endless chain and the other end of the second endless chain, and the second guide device is located between the driving device and the first guide device and is matched with the bottom layer chains of the first endless chain and the second endless chain; the driving device drives the first endless chain and the second endless chain to revolve along the first guide device and the second guide device in the shell; a partition plate is arranged in the shell and is positioned in the first endless chain and the second endless chain and close to the upper-layer chain; one end of the scraper is fixedly connected with the first endless chain, and the other end of the scraper is fixedly connected with the second endless chain; the working face extension of the scraper intersects the working face of the partition and/or the bottom of the housing.
By arranging the partition plate in the chip remover shell, on one hand, the annular chain and the scraper are divided into an upper layer and a lower layer which are not mutually influenced, so that the fault of winding the upper layer scraper and the lower layer scraper and the annular chain when long chips are conveyed is avoided, and the conveying efficiency and the service life are influenced; on the other hand, the extension section of the scraper blade is intersected with the working surface of the partition plate, a chip removal channel can be formed, the partition plate can be used for conveying chips, and the problem of chip floating is solved. Therefore, the chip removal machine can remove long chips and also can remove chips, the application range is wide, the universality is stronger, and the user can select the type more conveniently and quickly.
In one embodiment, the second guide means is rotatably connected to the first endless chain and the second endless chain.
In one embodiment, the second guiding device comprises a first fixing part, a second fixing part, a first rotating part, a second rotating part and a filter screen, wherein the first fixing part and the second fixing part are respectively fixed at two outer sides of the shell, and coaxial through holes are respectively arranged in the middles of the side surfaces of the first fixing part and the second fixing part; one ends of the first rotating part and the second rotating part, which are deviated from each other, are respectively embedded into the through holes of the first fixing part and the second fixing part; one end of the first rotary part, which is opposite to the second rotary part, is fixedly connected with the two sides of the filter screen; the first rotating part and the second rotating part are provided with connecting parts matched with the first endless chain and the second endless chain between the filter screen and each fixing part; when the first endless chain and the second endless chain run, the first revolving part, the second revolving part and the filter screen are driven to rotate.
The second guide assembly can be used as a lead pressing device of the annular chain, and can also filter cutting fluid in the chip cleaner, so that the dual functions of chip removal and filtration are realized.
In one embodiment, the first fixing part comprises a circular end cover plate and a fixing ring coaxially arranged with the circular end cover plate, a groove coaxial with the fixing ring is arranged on one side face of the fixing ring, the fixing ring is fixedly connected with the circular end cover plate through a fastener, and the groove faces the circular end cover plate; the end surface cover plate is provided with a through hole at the position matched with the groove, and the through hole is externally connected with a water inlet pipe; the shell is provided with a round hole matched with the fixing ring, and the fixing ring penetrates through the round hole and is arranged in the shell; one surface of the circular end surface cover plate, which is close to the fixing ring, is fixedly connected with the shell; the first rotating part comprises a first circular ring, a second circular ring and a chain wheel, the first circular ring is sleeved on the outer circular surface of one end of the second circular ring, and the first circular ring and the second circular ring are connected into a whole in the radial direction of a fastener; the chain wheel is sleeved at one end of the first circular ring close to the second circular ring; one end of the first circular ring, which is far away from the second circular ring, penetrates through the fixing ring and is embedded into the circular end surface cover plate; one end of the second circular ring, which is far away from the first circular ring, is connected with the filter screen.
The water inlet pipe on the circular end face cover plate is supplied with liquid with certain pressure, the liquid with the pressure can form a layer of water seal, and chips and dirty liquid entering the circular ring in the shell are isolated, so that the sealing effect is achieved. And this structure need not to use sealing washer such as water seal, packing, reducible wearing and tearing ageing hidden danger improves life, prolongs the maintenance cycle.
In one embodiment, the section of the concave groove of the fixing ring is square, the first fixing part further comprises a sealing ring, a convex ring is arranged at one end, close to the circular end face cover plate, of the first ring, and the outer circular surface of the convex ring is flush with one side, close to the first ring, of the direction groove; the sealing ring is positioned in the square groove of the fixing ring, and the inner ring surface of the sealing ring is close to the outer ring surface of the raised circular ring; one side surface of the sealing ring is close to the bottom surface of the groove of the fixing ring, and the other side surface of the sealing ring is close to the end cover plate.
The arrangement of the convex ring and the sealing ring enables the guide device to form a labyrinth structure, so that the hidden danger that chips and dirty liquid enter the ring is further isolated, and the sealing effect is better.
In one embodiment, a sealing ring is arranged between the sleeved portions of the first circular ring and the second circular ring, the inner ring of the sealing ring is sleeved on the outer circular surface of the second circular ring, and the outer ring of the sealing ring is embedded in the inner circular surface of the first circular ring.
The first circular ring and the second circular ring are relatively fixed, a sealing ring is arranged between the first circular ring and the second circular ring, static sealing is achieved, abrasion of the sealing ring is small, and sealing is reliable.
In one embodiment, the second guiding device comprises a first group of end cover guide rail assemblies and a second group of end cover guide rail assemblies which are symmetrically arranged on two sides of the shell; the first group of end cover guide rail assemblies comprise cover plates, guide rails and guide rail supports, one ends of the guide rail supports are fixedly connected with the cover plates, and the other ends of the guide rail supports are fixedly connected with the guide rails; the cover plate is fixedly connected with the side face of the shell, and the guide rail is matched with the first annular chain and compacts the first annular chain.
The end cover guide rail assembly is simple in structure, can be suitable for conventional chip removal occasions, and can be flexibly selected by a user according to actual requirements.
In one embodiment, the scraper is a flat plate, a connecting seat is arranged at the connecting part of the flat plate and the first endless chain and the second endless chain, and the connecting seat is fixedly connected with the endless chain through a fastener.
In one embodiment, the scraper is provided with a plurality of through holes at intervals along the width direction of the shell for backflow of the cutting fluid.
In one embodiment, one end of the scraper is bent along the running direction of the endless chain to form an arc-shaped scraper with an arc-shaped section.
The combined type scraper chip removal machine is characterized in that the clapboard is arranged in the shell, the annular chain and the scraper are divided into two layers which are independent from top to bottom, and therefore the problem of long chip winding is solved, and the problem of chip floating is avoided. The middle rotating device can adopt a roller filtering device and an end cover and guide rail combination according to actual working conditions, can be applied to occasions with high cutting fluid precision requirements and occasions with low general cost requirements, and can be directly replaced without manufacturing other auxiliary equipment. The multifunctional chip cleaner has multiple purposes, realizes the standardization and the universality of the chip cleaner to a great extent, is favorable for production and manufacture, and is very convenient for users to select and use.
Drawings
FIG. 1 is a schematic overall cross-sectional view of a composite flight chip ejector;
FIG. 2 is a schematic view of the installation of the endless chain and flight;
FIG. 3 is a schematic cross-sectional view of a rotatable embodiment of the second guide;
FIG. 4 is an isometric view of a second guide device being an end cap guide rail assembly;
FIG. 5 is a schematic view of a flat flight;
FIG. 6 is a schematic view of a scraper with a drain hole;
FIG. 7 is a schematic view of an arcuate squeegee;
in the attached drawings, 10 is a shell, 11 is a clapboard; 20-drive means, 30-first guide means, 40-second guide means, 41-first fixed part, 411-circular end cover plate, 412-fixed ring, 413-sealing ring, 42-second fixed part, 43-first swivel part, 431-first ring, 432-second ring, 433-sprocket, 44-second swivel part, 45-filter screen, 46-end cover, 47-guide rail, 48-guide rail support, 49-bolt, 50-conveying means, 51-first endless chain, 52-second endless chain, 53-scraper, 531-flat plate, 532-perforated scraper, 533-arc scraper, 60-chip-receiving opening.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical," "horizontal," "left," "right," "top," "bottom," "top," and the like are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
In one embodiment, the composite scraper chip removal machine comprises a shell, a driving device, a first guiding device, a second guiding device and a conveying device; the conveying device comprises a first endless chain, a second endless chain and a scraper, and the first endless chain and the second endless chain are arranged on two sides in the shell in parallel; the driving device is rotatably connected to one end of the first endless chain and one end of the second endless chain, the first guide device is connected to the other end of the first endless chain and the other end of the second endless chain, and the second guide device is located between the driving device and the first guide device and is matched with the bottom layer chains of the first endless chain and the second endless chain; the driving device drives the first endless chain and the second endless chain to revolve along the first guide device and the second guide device in the shell; a partition plate is arranged in the shell and is positioned in the first endless chain and the second endless chain and close to the upper-layer chain; one end of the scraper is fixedly connected with the first endless chain, and the other end of the scraper is fixedly connected with the second endless chain; the working face extension of the scraper intersects the working face of the partition and/or the bottom of the housing.
By arranging the partition plate in the chip remover shell, on one hand, the annular chain and the scraper are divided into an upper layer and a lower layer which are not mutually influenced, so that the fault of winding the upper layer scraper and the lower layer scraper and the annular chain when long chips are conveyed is avoided, and the conveying efficiency and the service life are influenced; on the other hand, the extension section of the scraper blade is intersected with the working surface of the partition plate, a chip removal channel can be formed, the partition plate can be used for conveying chips, and the problem of chip floating is solved. Therefore, the chip removal machine can remove long chips and also can remove chips, the application range is wide, the universality is stronger, and the user can select the type more conveniently and quickly.
Referring to fig. 1-2, the combined type scraper chip removal machine includes a housing 10 including a horizontal section and a lifting section. The highest part of the lifting section is provided with a driving device 20, one end of the horizontal section far away from the lifting section is provided with a first guiding device 30, and the intersection of the lifting section and the horizontal section is provided with a second guiding device 40. The conveyor 50 encloses the drive, the first guide and the second guide. Specifically, the driving device comprises a driving chain wheel and a driving motor, wherein the driving chain wheel is arranged on two sides in the shell through a shaft and is driven to rotate by the driving motor. This configuration is conventional in the art and the present embodiment will not be described in detail. Further, the conveyor includes a first endless chain 51, a second endless chain 52, and a scraper 53, which are disposed in parallel on both sides of the housing and one end of which is wrapped around the driving sprocket and the other end of which is wrapped around the first guide. The second guide means is located between the first endless chain and the second endless chain and cooperates with the bottom chain. Thus, the driving motor is started to drive the first endless chain and the second endless chain to rotate in the shell along the first guide device and the second guide device.
In order to realize the chip removal function of the scraper chip removal machine, a plurality of scrapers are fixedly arranged between the first endless chain and the second endless chain at intervals. Further, a partition plate 11 is arranged in the shell 10, is positioned in the first endless chain and the second endless chain, and has a working surface parallel to the running track of the upper endless chain. Most preferably, the baffles are welded to both sides of the housing and adjacent to the upper endless chain. One end of the chain wheel is close to the driving chain wheel, and the other end of the chain wheel is close to the first guiding device. It should be noted that the first guiding device may be a connecting shaft structure, and the annular chain rolls around the connecting shaft structure; it is also possible to have a sprocket combination that revolves by meshing with an endless chain. More specifically, the face extension of the scraper intersects the face of the partition and/or the floor of the housing such that a debris ejection passage is defined between the scraper and the partition and the floor of the housing. When the annular chain runs, the chips on the partition plate can be scraped out by the chip removal channels of the scraper and the partition plate, and the chips in the shell can be scraped out by the chip removal channels of the scraper and the bottom plate of the shell. When long scraps need to be discharged, the annular chain and the scraping plates are divided into two layers by the partition plates, so that the upper scraping plates and the lower scraping plates cannot be wound by the long scraps. When the wet processing needs to convey the light-weight chips, the cutting fluid leaks to the bottom through the partition plate, the chips are left on the partition plate and are discharged through the scraper, and the floating problem is avoided. The multipurpose of one machine is realized, and the universality is greatly improved. And the chip removal machine has two chip removal channels, can rotate clockwise or anticlockwise according to the operating condition, need not to change the structure, and the commonality is strong and application scope is big. The conventional chip cleaner only has one chip removal channel, and the chip cleaner can only run along one direction, so that the limitation is large.
Optimally, the scraper is attached to the working surface of the partition plate and the bottom plate of the shell, and the scraper is perpendicular to the partition plate and the bottom plate when in operation, so that the chip removal efficiency is highest and the chip removal is most thorough.
Furthermore, the second guide device can be rotatably connected with the first endless chain and the second endless chain, and the guide compression of the endless chains can be better realized by meshing with the endless chains.
In an embodiment, the second guiding device can be used as a filtering device to filter the cutting fluid in the chip removal machine, so that the chip removal machine can realize the dual functions of chip removal and filtering under the condition of not changing the original structure. Specifically, referring to fig. 2, the second guide 40 includes a first fixing portion 41, a second fixing portion 42, a first rotating portion 43, a second rotating portion 44, and a filter screen 45. The first fixing part and the second fixing part are symmetrically fixed on two sides of the shell respectively, and coaxial through holes are formed in the middles of the side faces respectively and used for enabling filtered cutting fluid to flow out. One ends of the first rotating part and the second rotating part, which are deviated from each other, are respectively embedded into the through holes of the first fixing part and the second fixing part; the opposite ends of the first revolving part and the second revolving part are fixedly connected with the two sides of the filter screen through the hose clamp to form a whole. The first rotating part and the second rotating part are provided with connecting parts matched with the first annular chain and the second annular chain between the filter screen and each fixing part; when the first endless chain and the second endless chain run, the first revolving part, the second revolving part and the filter screen are driven to rotate. The cutting fluid in the shell is filtered by the filter screen and then discharged from the through hole of the fixing part through the shell for use by a machine tool, and the chips are discharged by the scraper.
In an embodiment, in order to simplify the filtering structure of the second guiding device, improve the sealing performance, and reduce the use of the sealing ring, referring to fig. 3, the first fixing portion 41 includes a circular end cover plate 411 and a fixing ring 412 coaxially disposed with the circular end cover plate. Specifically, a side surface of the fixing ring 412 is provided with a groove coaxial with the fixing ring, the fixing ring is mounted on the circular end cover plate 411 through a bolt, and the groove faces the circular end cover plate, so that an annular cavity is formed between the groove and the circular end cover plate. A through hole is arranged at the position of the circular end surface cover plate matched with the cavity and is externally connected with a water inlet pipe. Optimally, the water inlet pipe is externally connected with filtered clean liquid with certain pressure.
Further, the casing is opened at the crossing department of horizontal segment and promotion section has the solid fixed ring's of matching round hole, and solid fixed ring passes the round hole and arranges the casing in, and then the circular end cover plate passes through bolt fixed connection near solid fixed ring's one side and casing. It should be noted that the first fixing portion and the second fixing portion are the same and symmetrically installed on both sides of the housing. The first turning portion 43 includes a first ring 431, a second ring 432, and a sprocket 433. The first circular ring is sleeved on the outer circular surface of one end of the second circular ring. Preferably, the first ring is sleeved in the middle of the second ring and is connected with the second ring into a whole in the radial direction through a plurality of bolts. The chain wheel 433 is sleeved on one end of the first circular ring close to the second circular ring and welded on the first circular ring. One end of the first circular ring, which is far away from the second circular ring, penetrates through the fixing ring to be embedded into the rear circular end cover plate, and at the moment, the chain wheel is meshed with the first annular chain. The first circular ring and the second circular ring can be driven to rotate relative to the fixing ring and the circular end face cover plate through the operation of the annular chain.
It should be noted that the second rotating portion can be the same as the first rotating portion in structure and installation manner, and after the second rotating portion is matched with the second fixing portion, the chain wheel on the second rotating portion is meshed with the second endless chain. The filter screen can be made of polyurethane square filter screen and wraps the second circular rings at the two ends through the throat hoop, or can be made of metal cylindrical filter screen and is sleeved on the second circular rings at the two ends and is hooped tightly through the throat hoop. Thus, the filter screen, the first circular ring and the second circular ring form a sealed cavity.
In one embodiment, the sealing structure is more reliable in order to make the structure of the rotating part and the fixing part more compact. The one end that is close to circular terminal surface apron at first ring is equipped with protruding ring, and one side of protruding ring is close to solid fixed ring groove open-ended one side, and the one side parallel and level that the casing is close to with circular terminal surface apron to the another side. Preferably, the groove of the fixing ring has a square cross-section such that the side of the groove adjacent to the first ring is flush with the outer circumferential surface of the raised ring. The fixed part still is provided with sealing ring 413, and the sealing ring is located solid fixed ring square groove and the interior anchor ring is close to the outer disc of protruding ring. The two sides of the sealing ring are respectively close to the bottom surface of the direction groove and the circular end surface cover plate. Thus, a labyrinth structure is formed among the first circular ring, the fixed ring and the sealing ring. Debris outside the filter screen can be more effectively prevented from entering the filter screen. It should be noted that the outer ring of the sealing ring is located in the through hole of the end cover plate, that is, the sealing ring is located on the smallest ring of the annular cavity.
Referring to fig. 1 again, when the chip removal machine works, chips and cutting fluid discharged from the machine tool enter the chip removal machine chip receiving port 60, and the chips are discharged out of the chip removal machine through the scraper and are uniformly processed. After the cutting fluid is filtered by the filter screen, the filtered cutting fluid flows out of the shell from the circular holes in the middle of the first circular ring, the fixing ring and the end cover and is reused by the machine tool; and a part of the filtered cutting fluid is pumped into the annular cavity through the water inlet pipe under high pressure. At the moment, the cutting fluid pressure in the annular cavity is higher than that in the outside, the filtered cutting fluid flows out from the inside to the outside from a gap at the position, close to the protruding circular ring structure on the outer side of the first circular ring, of the annular cavity, the filtered cutting fluid effectively prevents the cutting fluid before filtering from entering the circular ring from the gap, and further prevents the cutting fluid before filtering from entering a region of the filtered cutting fluid. Namely, a dirty liquid cavity is formed between the filter screen and the chip remover shell, a clean liquid cavity is formed inside the filter screen, and the filtered cutting liquid and the unfiltered cutting liquid are dynamically separated through the structures of the rotary part and the fixed part, so that the high-precision filtering of the cutting liquid is realized.
The whole process does not need a damageable sealing element, reliably solves the problems of sealing and filtering failure, improves the filtering precision of the cutting fluid, prolongs the service life of the filtering structure and reduces the maintenance cost.
In one embodiment, in order to further reduce the manufacturing accuracy and the fitting accuracy of the first ring and the second ring, and also in order to achieve the sealing performance of the first ring and the second ring in fitting, a rubber seal is embedded in a portion where the first ring and the second ring overlap. Specifically, a groove matched with the sealing ring is formed in the outer circle surface of the second circular ring, the sealing ring is sleeved on the groove, and the first circular ring is sleeved on the outer circle of the sealing ring. Preferably, the height of the sealing ring protruding out of the second circular ring is larger than the gap between the first circular ring and the second circular ring. Even if the manufacturing and matching precision of the first circular ring and the second circular ring is reduced, the sealing performance between the first circular ring and the second circular ring cannot be influenced by the elastic expansion of the sealing ring. The static seal has the advantages of simple structure, convenient use, reliable seal, long service life and no need of frequent maintenance.
In an embodiment, in order to ensure the universality, realize the standardized design and manufacture, further control the cost and simplify the structure, the second guiding device of the combined type scraper chip removal machine can adopt an end cover guide rail assembly which is symmetrically arranged at two sides of the shell. Referring to fig. 4, the end cap rail assembly includes a cover plate 46, an arcuate rail 47, and a rail support 48. Specifically, the guide rail supports have three, and the equipartition sets up. And one end of the connecting rod is welded with the cover plate, and the other end of the connecting rod is fixedly connected with the guide rail through a bolt. The cover plate is fixedly connected to the outer side of the shell through uniformly distributed bolts 49, and the guide rail extends into the shell, and the arc-shaped surfaces at the bottom of the guide rail are respectively compacted to the annular chains at two sides. At this point a conventional flight chip ejector is formed.
When the combined type scraper blade chip removal machine was used in the occasion that the filtration requirement is high, only needed to change the end cover guide rail set spare of casing both sides for taking the drum of filter screen, was about to loosen bolt 49 on the conventional scraper blade chip removal machine, took off end cover guide rail set spare, then changed for taking the drum of filter screen. The structure of the chip removal machine is not required to be changed, the machine is multifunctional, and the universality is greatly improved. It should be noted that the guide rail support may also be directly fixedly connected with the guide rail, and then connected with the cover plate through a bolt. The arc of the guide rail is matched with the running track of the annular chain.
Referring to FIG. 5, in one embodiment, the blade is made using a flat laser or die or machining operation to make a flat blade 531. Connecting seats are welded at the two ends of the connecting seat, and holes are formed in the connecting seats and connected with accessories of the annular chain. Optimally, the scraper is vertical to the bottom surface of the partition board or the shell, so that the scraper is steep, the adhesion of chips can be avoided in the chip removal process, and the chip removal is smoother.
Referring to fig. 6, in one embodiment, in order to avoid carrying cutting fluid during chip removal by the scraper, a plurality of through holes are formed at intervals in the width direction of the casing in the scraper, and a scraper 532 with holes is formed for backflow of the cutting fluid. Optimally, the through hole is a rectangular hole with a large length-width ratio, the chips are blocked in a chip removal channel formed by the scraper and the partition plate or the bottom plate and are discharged in the chip removal process, and the chip liquid leaks in the shell through the hole, so that the cutting liquid is prevented from being carried in the chip removal process, and the waste can be reduced. On the other hand, the discharged cuttings are drier and convenient for subsequent recovery.
Referring to fig. 7, in an embodiment, in order to improve the strength and the chip removal amount of the scraper of the chip removal machine, the scraper may be an arc-shaped scraper 533 with an arc-shaped cross section, and specifically, one end of the scraper may be bent along the running direction of the endless chain to form an arc-shaped scraper. The middle positions of the two sides of the arc-shaped scraper can also be provided with a connecting seat to be fixedly connected with the annular chain.
In order to meet different working conditions or use requirements, the scraper of the chip removal machine can be a flat plate, and the scraper with a water return hole and the arc-shaped scraper can be combined randomly for use. For example: when the chip removal machine needs to process chips which have larger specific gravity and are not easy to float, the chips and cutting fluid generated by machine tool processing enter from the chip receiving port 60, firstly fall onto the partition plate 11, the annular chain runs clockwise, the chips enter below the partition plate through the rear shaft, and the chips can be discharged from the chip removal port from a chip removal channel formed by the chips and the bottom of the shell by adopting the flat scraper 531 or the scraper 532 with holes.
When the chip removal machine needs to process chips which are small in specific gravity and easy to float, chips and cutting fluid generated by machining of a machine tool enter from the chip receiving port 60, firstly fall onto the partition plate 11, the annular chain runs anticlockwise, and the chips can be scraped out from a chip removal channel formed by the chips and the partition plate along the upper surface of the partition plate by adopting the straight flat plate 531 or the scraper 532 with the water return hole or the arc-shaped scraper 533 and then are discharged from the chip removal port. A small amount of chips are brought under the partition plate along the flow of cutting fluid, and the flat plate 531 or the scraper 532 with return holes or the arc-shaped scraper 533 can still bring the part of chips back to the upper side of the partition plate through the rear shaft to be discharged from the lower side of the partition plate along with the counterclockwise running of the endless chain. Therefore, the cutting scraps between the upper layer scraper and the lower layer scraper can be reduced, the working environment is improved, the service life of equipment is prolonged, and the device is particularly suitable for a structure with filtering.
It should be noted that, when the chip removing machine needs to process smaller chip particles, preferentially, the chip removing machine selects the flat plate 531, so that the conveying efficiency and the conveying effect can be improved to the greatest extent. The chip size that needs to handle when the chip removal machine is great, preferential, the chip removal machine chooses for use to take the straight scraper 532 in return water hole, can effectively reduce the cutting fluid and take out and can avoid the smear metal to reveal from the return water hole again. When the chip removing machine needs to treat a large amount of chips, preferably, the chip removing machine selects the arc-shaped scraper 533. Because the arc-shaped scraper has higher strength, the arc-shaped scraper is not easy to deform. And when the arc-shaped scraper is selected, the annular chain needs to rotate anticlockwise, so that the cuttings are discharged through a channel formed by the partition plate and the scraper. The problem that a large amount of cuttings are blocked at the bottom of the shell through the rear shaft is avoided. The arc scraper blade can adopt the sheet metal component to carry out the multichannel and bend, and on the one hand the increase strength, on the other hand the sheet metal component can design wantonly according to the operating mode, and it is all comparatively convenient to draw materials and make.
Because the scraper blade both can form the chip removal passageway with the baffle in this application, can form the chip removal passageway with the casing bottom again, it both can clockwise operation and can anticlockwise operation. Therefore, a user can select a proper running direction according to different working conditions, only different buttons are needed to be operated, the structure of the chip cleaner is not needed to be changed, and the universality is high. And the second guider can set up to the pivoted structure and also can set up to fixed knot structure, and the corresponding chip cleaner that becomes to have filtering chip removal function and the chip cleaner of ordinary chip removal need not to change the structure, only need to dismantle the bolt can. The interchangeability is high, the function is strong, the standardization degree in the aspects of design, production, manufacture, use and model selection is high, and the universality is strong; and the space is selected for transmission, and the application range is wider.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (10)

1. A combined type scraper chip removal machine comprises a shell, a driving device, a first guiding device, a second guiding device and a conveying device, and is characterized in that the conveying device comprises a first annular chain, a second annular chain and a scraper, and the first annular chain and the second annular chain are arranged on two sides in the shell in parallel;
the driving device is rotatably connected to one end of the first endless chain and one end of the second endless chain, the first guide device is connected to the other end of the first endless chain and the other end of the second endless chain, and the second guide device is located between the driving device and the first guide device and matched with the bottom layer chains of the first endless chain and the second endless chain; the driving device drives the first endless chain and the second endless chain to revolve along the first guide device and the second guide device in the shell;
a partition plate is arranged in the shell and is positioned in the first endless chain and the second endless chain and close to the upper-layer chain;
one end of the scraper is fixedly connected with the first endless chain, and the other end of the scraper is fixedly connected with the second endless chain;
the working face extension of the scraper intersects the working face of the partition and/or the bottom of the housing.
2. The compound scraper chip ejector of claim 1, wherein said second guide is rotatably connected to said first endless chain and said second endless chain.
3. The combined type scraper chip removal machine of claim 2, wherein the second guiding device comprises a first fixing portion, a second fixing portion, a first revolving portion, a second revolving portion and a filter screen, the first fixing portion and the second fixing portion are respectively fixed at two outer sides of the housing, and coaxial through holes are respectively arranged in the middle of the side surfaces of the first fixing portion and the second fixing portion; one ends of the first rotating part and the second rotating part, which are deviated from each other, are respectively embedded into the through holes of the first fixing part and the second fixing part; one end of the first rotary part, which is opposite to the second rotary part, is fixedly connected with the two sides of the filter screen; the first rotating part and the second rotating part are provided with connecting parts matched with the first endless chain and the second endless chain between the filter screen and each fixing part; when the first endless chain and the second endless chain run, the first revolving part, the second revolving part and the filter screen are driven to rotate.
4. The combined type scraper chip removal machine of claim 3, wherein the first fixing portion comprises a circular end cover plate and a fixing ring coaxially arranged with the circular end cover plate, a groove coaxial with the fixing ring is formed in one side surface of the fixing ring, the fixing ring is fixedly connected with the circular end cover plate through a fastener, and the groove faces the circular end cover plate; the end surface cover plate is provided with a through hole at the position matched with the groove, and the through hole is externally connected with a water inlet pipe; the shell is provided with a round hole matched with the fixing ring, and the fixing ring penetrates through the round hole and is arranged in the shell; one surface of the circular end surface cover plate, which is close to the fixing ring, is fixedly connected with the shell; the first rotating part comprises a first circular ring, a second circular ring and a chain wheel, the first circular ring is sleeved on the outer circular surface of one end of the second circular ring, and the first circular ring and the second circular ring are connected into a whole in the radial direction of a fastener; the chain wheel is sleeved at one end of the first circular ring close to the second circular ring; one end of the first circular ring, which is far away from the second circular ring, penetrates through the fixing ring and is embedded into the circular end surface cover plate; one end of the second circular ring, which is far away from the first circular ring, is connected with the filter screen.
5. The combined type scraper chip removal machine of claim 4, wherein the groove section of the fixing ring is square, the first fixing portion further comprises a sealing ring, a raised ring is arranged at one end of the first ring close to the circular end cover plate, and the outer circular surface of the raised ring is flush with one side of the square groove close to the first ring; the sealing ring is positioned in the square groove of the fixing ring, and the inner ring surface of the sealing ring is close to the outer ring surface of the raised circular ring; one side surface of the sealing ring is close to the bottom surface of the groove of the fixing ring, and the other side surface of the sealing ring is close to the end cover plate.
6. The compound scraper chip removal machine of claim 5, wherein a sealing ring is arranged between the sleeved portions of the first ring and the second ring, the inner ring of the sealing ring is sleeved on the outer circular surface of the second ring, and the outer ring of the sealing ring is embedded in the inner circular surface of the first ring.
7. The compound scraper chip ejector of claim 1, wherein the second guide means comprises a first set of end cap rail assemblies and a second set of end cap rail assemblies symmetrically disposed on either side of the housing; the first group of end cover guide rail assemblies comprise cover plates, guide rails and guide rail supports, one ends of the guide rail supports are fixedly connected with the cover plates, and the other ends of the guide rail supports are fixedly connected with the guide rails; the cover plate is fixedly connected with the side face of the shell, and the guide rail is matched with the first annular chain and compacts the first annular chain.
8. The combined type scraper chip removal machine of any one of claims 1-7, wherein the scraper is a flat plate, a connecting seat is arranged at the connecting part of the flat plate and the first endless chain and the second endless chain, and the connecting seat is fixedly connected with the endless chain through a fastener.
9. The combined type scraper chip removal machine of any one of claims 1-7, wherein the scraper is provided with a plurality of through holes at intervals along the width direction of the shell for backflow of cutting fluid.
10. The combined type scraper chip removal machine of any one of claims 1-7, wherein one end of the scraper is bent along the running direction of the endless chain to form an arc-shaped scraper with an arc-shaped section.
CN202120224925.XU 2021-01-29 2021-01-29 Combined scraper chip removal machine Active CN215200917U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112809446A (en) * 2021-01-29 2021-05-18 宁夏共享机床辅机有限公司 Combined scraper chip removal machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112809446A (en) * 2021-01-29 2021-05-18 宁夏共享机床辅机有限公司 Combined scraper chip removal machine

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Denomination of utility model: Composite scraper chip removal machine

Granted publication date: 20211217

Pledgee: Bank of China Limited Ningxia Hui Autonomous Region Branch

Pledgor: KOCEL MACHINE TOOL ACCESSORIES LIMITED

Registration number: Y2024980006142

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