CN215158373U

CN215158373U - Automatic intelligent production device for high-flux iron runner castable

Info

Publication number: CN215158373U
Application number: CN202120643946.5U
Authority: CN
Inventors: 顾群
Original assignee: Yixing Ruihong Refractory Co ltd
Current assignee: Yixing Ruihong Refractory Co ltd
Priority date: 2021-03-30
Filing date: 2021-03-30
Publication date: 2021-12-14
Anticipated expiration: 2031-03-30

Abstract

The utility model discloses an automatic intelligent apparatus for producing of high flux iron runner castables relates to iron runner castables production technical field, for solving current iron runner castables when production, adds jar body with each raw materials through the manual work and mixes, leads to workman intensity of labour higher, the lower problem of production efficiency. The utility model discloses a material collecting device, including storage mechanism, feed mechanism, feeding mechanism, discharge gate, baffle plate, feeding mechanism, discharge gate, discharge mechanism, feeding mechanism's below is installed the mechanism of gathering materials, feeding mechanism is installed to one side of the mechanism of gathering materials, feeding mechanism keeps away from one side of the mechanism of gathering materials and installs the compounding jar, storage mechanism includes support frame and storage tank, the lower extreme of storage tank is provided with blanking pipe, the last protection casing that is provided with of the mechanism of gathering materials, the internally mounted of protection casing has the conveyer, the bottom of protection casing one end is provided with the discharge gate, the baffle plate is installed to the below of conveyer one end, feeding mechanism includes casing, spiral delivery shaft, inlet pipe, discharging pipe and driving motor, the electric cabinet is installed to one side of storage mechanism.

Description

Automatic intelligent production device for high-flux iron runner castable

Technical Field

The utility model relates to an iron runner castable production technical field specifically is an automatic intelligent apparatus for producing of high flux iron runner castable.

Background

The blast furnace iron runner is one of areas with more consumption of refractory materials in blast furnace production, and is a channel through which high-temperature molten iron or molten slag flows, and the castable used for a refractory lining of the blast furnace iron runner is the iron runner castable. With the development of large-scale blast furnaces, the iron passing amount is increased, the iron passing time is prolonged, the iron tapping interval time is short, and more severe requirements are provided for blast furnace iron tapping channel materials. The iron runner castable series products are designed aiming at different parts and use conditions of a large and medium blast furnace iron runner, adopt the principle of low cement and ultra-low cement castable, take different corundum and silicon carbide as main raw materials, and are combined by matching with various ultrafine powders, additives and bonding agents. The iron runner castable has the characteristics of less construction water addition, good fluidity, high strength, corrosion resistance, scouring resistance, oxidation resistance, high problem resistance, high stability and the like.

However, when the existing iron runner castable is produced, all raw materials are added into the tank body manually to be mixed, so that the labor intensity of workers is high, the production efficiency is low, the existing requirements are not met, and the high-flux automatic intelligent iron runner castable production device is provided.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic intelligent apparatus for producing of high flux iron runner castables to current iron runner castables that proposes in solving above-mentioned background art when production, add the jar body with each raw materials through the manual work and mix, lead to workman intensity of labour higher, the lower problem of production efficiency.

In order to achieve the above object, the utility model provides a following technical scheme: an automatic intelligent production device for high-flux iron runner castable comprises a storage mechanism, wherein an aggregate mechanism is arranged below the storage mechanism, a feeding mechanism is arranged on one side of the aggregate mechanism, a mixing tank is arranged on one side, away from the aggregate mechanism, of the feeding mechanism, the storage mechanism comprises a support frame and a storage tank, a blanking pipe is arranged at the lower end of the storage tank, a valve is arranged on the blanking pipe, a protective cover is arranged on the aggregate mechanism, the lower end of the blanking pipe penetrates through and extends into the protective cover, a conveyor is arranged inside the protective cover and is rotatably connected with the protective cover, a discharge hole is formed in the bottom of one end of the protective cover, a guide plate is arranged below one end of the conveyor, the feeding mechanism comprises a casing, a spiral conveying shaft, a feeding pipe, a discharging pipe and a driving motor, and the end, away from the conveyor, of the guide plate penetrates through the discharge hole, and extend to the inside of inlet pipe, the lower extreme of discharging pipe extends to the inside of compounding jar, the electric cabinet is installed to one side of storage mechanism.

Preferably, one side at compounding tank deck portion is provided with the loading hopper, the valve is installed to the lower extreme of loading hopper, the front end of loading hopper is provided with the scale, the internally mounted of compounding jar has the stirring frame, mixing motor is installed to the intermediate position department at compounding tank deck portion, and mixing motor's output and main shaft pass through the shaft coupling transmission and be connected, the bottom of compounding jar is provided with the unloading pipe, and is provided with the valve on the unloading pipe.

Preferably, the stirring frame includes main shaft, puddler and auxiliary frame, the puddler sets up in the both sides of main shaft, the bottom of main shaft is arranged in to the auxiliary frame, puddler and auxiliary frame and the equal welded connection of main shaft.

Preferably, the storage tank sets up in the inboard of support frame to with support frame welded connection, the storage tank is provided with a plurality of, and a plurality of support frame arranges in proper order, the support frame passes through bolted connection with the protection casing.

Preferably, the access door is installed to the front end of protection casing, and the access door passes through hinged joint with the protection casing, the front end of access door is provided with handle and lock.

Preferably, the auger delivery axle sets up in the inside of casing to provide the bearing with the casing and rotate and be connected, the inlet pipe sets up in the top of casing one end, the discharging pipe sets up in the below of the casing other end, driving motor sets up in the other end of casing, and driving motor's output passes through the shaft coupling transmission with the auger delivery axle and is connected.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses a device is by storage mechanism, the mechanism gathers materials, feeding mechanism, compounding jar and electric cabinet constitute, various solid starting materials are carried on the conveyer of mechanism that gathers materials by storage mechanism's blanking pipe, by the unified inside feeding mechanism that carries of conveyer, screw conveying effect through feeding mechanism, inside the defeated compounding jar of rethreading, can realize the primary mixing of raw materials through feeding mechanism, still have the grinding effect, do benefit to more abundant that each raw materials in later stage mixes, realized the automatic transport of various fixed raw materials from this, can effectively reduce workman intensity of labour, it is lower to promote production efficiency.

2. The utility model discloses a set up puddler and auxiliary frame on the stirring frame, the shape of auxiliary frame suits with the shape of compounding tank bottoms portion, and reducible stirring dead angle does benefit to each raw materials intensive mixing from this, improves stirring effect.

3. The utility model discloses an externally mounted protection casing of conveyer can effectively reduce the dust in the production process, lets the production environment safer, clean, through the front end installation access door of protection casing, opens the access door, can overhaul or clean the conveyer.

Drawings

Fig. 1 is a schematic view of the overall internal structure of the present invention.

Fig. 2 is a schematic structural view of the stirring frame of the present invention.

Fig. 3 is a front view of the material collecting mechanism of the present invention.

In the figure: 1. a material storage mechanism; 11. a support frame; 12. a material storage tank; 121. a blanking pipe; 2. a material collecting mechanism; 21. a protective cover; 22. a conveyor; 23. a discharge port; 24. a material guide plate; 25. an access door; 251. a handle; 252. a door lock; 3. a feeding mechanism; 31. a housing; 32. a screw conveying shaft; 33. a feed pipe; 34. a discharge pipe; 35. a drive motor; 4. a mixing tank; 41. a hopper; 411. calibration; 42. a stirring frame; 421. a main shaft; 422. a stirring rod; 423. an auxiliary frame; 43. a stirring motor; 44. a discharging pipe; 5. an electric cabinet.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1-3, the present invention provides an embodiment: the utility model provides an automatic intelligent apparatus for producing of high flux iron runner castables, including storage mechanism 1, the mechanism 2 that gathers materials is installed to the below of storage mechanism 1, feeding mechanism 3 is installed to one side of mechanism 2 that gathers materials, feeding mechanism 3 is kept away from one side of mechanism 2 that gathers materials and is installed compounding jar 4, storage mechanism 1 includes support frame 11 and storage tank 12, the lower extreme of storage tank 12 is provided with blanking pipe 121, and be provided with the valve on blanking pipe 121, be provided with protection casing 21 on the mechanism 2 that gathers materials, and the lower extreme of blanking pipe 121 runs through and extends to the inside of protection casing 21, the internally mounted of protection casing 21 has conveyer 22, and conveyer 22 rotates with protection casing 21 to be connected, do benefit to the rotation of conveying roller, and then realize the rotation of conveyer belt, the bottom of protection casing 21 one end is provided with discharge gate 23, guide plate 24 is installed to the below conveyer 22 one end, feeding mechanism 3 includes casing 31, material mixing tank 12, The device comprises a spiral conveying shaft 32, a feeding pipe 33, a discharging pipe 34 and a driving motor 35, wherein one end of a material guide plate 24, which is far away from a conveyor 22, penetrates through a discharging port 23 and extends to the inside of the feeding pipe 33, the lower end of the discharging pipe 34 extends to the inside of a material mixing tank 4, one side of a material storing mechanism 1 is provided with an electric cabinet 5, the electric cabinet 5 is electrically connected with a motor of the conveyor 22, the driving motor 35 and a stirring motor 43, the electric cabinet 5 can control the opening and the closing of the electric cabinet 5, so that the automation and the intellectualization of the device are realized, various solid raw materials are conveyed to the conveyor 22 of an aggregate mechanism 2 through a blanking pipe 121 of the material storing mechanism 1 and are uniformly conveyed to the inside of a material conveying mechanism 3 through the spiral conveying function of the material conveying mechanism 3 and then conveyed to the inside of the material mixing tank 4, the initial mixing and grinding of the raw materials can be realized through the material conveying mechanism 3, and the later-stage raw materials are more fully mixed, therefore, automatic conveying of various fixed raw materials is realized, the labor intensity of workers can be effectively reduced, and the production efficiency is improved.

Further, one side at 4 tops of compounding jar is provided with loading hopper 41, the valve is installed to the lower extreme of loading hopper 41, the control opening and close of loading hopper 41, the front end of loading hopper 41 is provided with scale 411, the convenience is also controlled the quantity of liquid raw materials, the internally mounted of compounding jar 4 has agitator frame 42, agitator motor 43 is installed to the intermediate position department at 4 tops of compounding jar, and agitator motor 43's output and main shaft 421 pass through the shaft coupling transmission and be connected, make it rotatory jointly and transmit the moment of torsion, the bottom of compounding jar 4 is provided with unloading pipe 44, and be provided with the valve on the unloading pipe 44, control opening and close of unloading pipe 44.

Further, the stirring frame 42 comprises a main shaft 421, a stirring rod 422 and an auxiliary frame 423, the stirring rod 422 is arranged on two sides of the main shaft 421, the auxiliary frame 423 is arranged at the bottom of the main shaft 421, the stirring rod 422 and the auxiliary frame 423 are welded to the main shaft 421, and the auxiliary frame 423 is in fit with the bottom of the material mixing tank 4 in shape, so that the stirring dead angle can be reduced, the stirring rod 422 and the stirring rod 422 act together, the raw materials can be fully mixed, and the stirring effect can be improved.

Further, storage tank 12 sets up in the inboard of support frame 11 to with support frame 11 welded connection, storage tank 12 is provided with a plurality of, and a plurality of support frame 11 arranges in proper order, so that with the multiple fixed raw materials of storage, support frame 11 passes through bolted connection with protection casing 21, connects reliably, can dismantle.

Further, access door 25 is installed to the front end of protection casing 21, and access door 25 passes through hinged joint with protection casing 21, realize opening and close in a flexible way of access door 25, open access door 25 and can overhaul and clear up conveyor 22, the convenience that the device used has been improved, access door 25's front end is provided with handle 251 and lock 252, conveniently open access door 25 through handle 251, through lock 252, and then security and the fastness after the improvement access door 25 is closed.

Further, auger delivery shaft 32 sets up in the inside of casing 31 to provide bearing rotation with casing 31 and be connected, inlet pipe 33 sets up in the top of casing 31 one end, and discharging pipe 34 sets up in the below of the other end of casing 31, and driving motor 35 sets up in the other end of casing 31, and driving motor 35's output and auger delivery shaft 32 pass through the shaft coupling transmission and be connected, make it rotatory jointly and transmit the moment of torsion.

The working principle is as follows: during the use, open the last valve of blanking pipe 121, the inside fixed raw materials of storage in each storage tank 12 gets into the inside of the protection casing 21 of mechanism 2 that gathers materials through blanking pipe 121, and fall on the conveyer belt of conveyer 22, the motor through electric cabinet 5 control conveyer 22 starts, conveyer 22 is carried each raw materials to discharge gate 23 department, through the guide effect of stock guide 24, get into inlet pipe 33, the inside of rethread inlet pipe 33 entering feeding mechanism 3 casing 31, electric cabinet 5 again controls driving motor 35 and starts, its output drives auger delivery axle 32 is rotatory, through the spiral rotation effect of auger delivery axle 32, with each raw materials to the propelling movement of discharging pipe 34 department, have grinding and mixing action simultaneously in transportation process. The raw material then enters the interior of the mixing bowl 4 via the outlet pipe 34. Carry liquid material to mixing bowl 4 inside through loading hopper 41, the front end of loading hopper 41 sets up scale 411, and the convenience is handled the accuse to the quantity of liquid raw materials also. After each raw material is added, the electric cabinet 5 controls the stirring motor 43 to start, the output end of the stirring motor drives the main shaft 421 of the stirring frame 42 to rotate, and therefore the whole rotation of the stirring frame 42 is achieved, wherein the shape of the auxiliary frame 423 is matched with the shape of the bottom of the mixing tank 4, so that the stirring dead angle can be reduced, full mixing of each raw material is facilitated, and the stirring effect is improved. The valve on the blanking pipe 44 is opened and the mixed material can be discharged out of the mixing bowl 4.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides an automatic intelligent apparatus for producing of high flux iron runner castables, includes storage mechanism (1), its characterized in that: the material collecting mechanism (2) is installed below the material collecting mechanism (1), the material feeding mechanism (3) is installed on one side of the material collecting mechanism (2), the material mixing tank (4) is installed on one side, far away from the material collecting mechanism (2), of the material feeding mechanism (3), the material storing mechanism (1) comprises a supporting frame (11) and a material storing tank (12), a blanking pipe (121) is arranged at the lower end of the material storing tank (12), a valve is arranged on the blanking pipe (121), a protective cover (21) is arranged on the material collecting mechanism (2), the lower end of the blanking pipe (121) penetrates through and extends into the protective cover (21), a conveyor (22) is installed inside the protective cover (21), the conveyor (22) is rotatably connected with the protective cover (21), a discharge port (23) is formed in the bottom of one end of the protective cover (21), a material guide plate (24) is installed below one end of the conveyor (22), feeding mechanism (3) include casing (31), auger delivery axle (32), inlet pipe (33), discharging pipe (34) and driving motor (35), discharge gate (23) is passed to the one end that conveyer (22) were kept away from in stock guide (24) to extend to the inside of inlet pipe (33), the lower extreme of discharging pipe (34) extends to the inside of compounding jar (4), electric cabinet (5) are installed to one side of storage mechanism (1).

2. The automatic intelligent production device for the high-flux iron runner castable according to claim 1, is characterized in that: one side at compounding jar (4) top is provided with loading hopper (41), the valve is installed to the lower extreme of loading hopper (41), the front end of loading hopper (41) is provided with scale (411), the internally mounted of compounding jar (4) has agitator (42), mixing bowl (4) top intermediate position department installs agitator motor (43), and agitator motor (43)'s output and main shaft (421) pass through the shaft coupling transmission and be connected, the bottom of compounding jar (4) is provided with unloading pipe (44), and is provided with the valve on unloading pipe (44).

3. The automatic intelligent production device for the high-flux iron runner castable according to claim 2, is characterized in that: stirring frame (42) includes main shaft (421), puddler (422) and auxiliary frame (423), puddler (422) set up in the both sides of main shaft (421), auxiliary frame (423) set up in the bottom of main shaft (421), puddler (422) and auxiliary frame (423) and main shaft (421) all welded connection.

4. The automatic intelligent production device for the high-flux iron runner castable according to claim 1, is characterized in that: the storage tank (12) is arranged on the inner side of the support frame (11) and is connected with the support frame (11) in a welded mode, the storage tank (12) is provided with a plurality of support frames (11), the support frames (11) are sequentially arranged, and the support frames (11) are connected with the protective cover (21) through bolts.

5. The automatic intelligent production device for the high-flux iron runner castable according to claim 1, is characterized in that: an access door (25) is installed to the front end of protection casing (21), and access door (25) passes through hinged joint with protection casing (21), the front end of access door (25) is provided with handle (251) and lock (252).

6. The automatic intelligent production device for the high-flux iron runner castable according to claim 1, is characterized in that: auger delivery axle (32) set up in the inside of casing (31) to provide the bearing with casing (31) and rotate and be connected, inlet pipe (33) set up in the top of casing (31) one end, discharging pipe (34) set up in the below of casing (31) other end, driving motor (35) set up in the other end of casing (31), and driving motor's (35) output and auger delivery axle (32) are connected through the shaft coupling transmission.