CN215153521U

CN215153521U - Lettering workstation for energy absorption box

Info

Publication number: CN215153521U
Application number: CN202120067041.8U
Authority: CN
Inventors: 刘涛涛; 王小冬; 贾庆业; 李红亮; 茹殿鲲; 王鹏飞; 刘亚飞
Original assignee: Qinhuangdao Xinyue Intelligent Equipment Co ltd
Current assignee: Qinhuangdao Xinyue Intelligent Equipment Co ltd
Priority date: 2021-01-12
Filing date: 2021-01-12
Publication date: 2021-12-14
Anticipated expiration: 2031-01-12

Abstract

The utility model provides an energy-absorbing box workstation of carving characters mainly includes workstation, carving machine, portable clamp frock etc.. The tool can horizontally move through the sliding rail and the sliding block, and can clamp 4 workpieces at a time. The tool is driven by a motor and a synchronous belt in the X direction, and has a horizontal moving function through a sliding rail and sliding block mechanism, so that the tool is suitable for various production beats; the cylinder is adopted to clamp in the Y direction, 4 workpieces can be clamped at one time, and the production efficiency is improved; in the Z direction, the tool is provided with a specially-made contour block, the tool is in complete contact with the workpiece by utilizing the contour principle, a good positioning effect is achieved, and the function of preventing the workpiece from being placed backwards can be realized through the contour block and a detection switch at the bottom of the tool. The carving machine has the position adjustable function in the Y direction, and different carving depths can be realized by adjusting the position of the carving machine in the Y direction, so that different product requirements are realized.

Description

Lettering workstation for energy absorption box

Technical Field

The utility model relates to an automobile chassis production facility especially relates to an energy-absorbing box workstation of carving characters.

Background

The number of automobiles in China is continuously increased along with the improvement of the living standard of people and the improvement of the road conditions in China, and meanwhile, automobile collision accidents are also in a growing trend. In this context, the importance of protection of the occupants of the vehicle and the vehicle is also evident. The energy-absorbing box is an indispensable component in the automobile chassis structure, and when a vehicle collides, the energy-absorbing box is folded and deformed by itself, so that energy generated in the collision process is absorbed, and the vehicle body and other parts are prevented from being damaged as much as possible.

In the manufacturing process of the energy absorption box, a production procedure is indispensable, namely lettering is conducted on the energy absorption box body, so that the manufacturing information of the energy absorption box workpiece can be recorded, and the condition of the product is conveniently traced in the follow-up process. A carving machine and a clamping tool are needed in the carving process, the clamping tool clamps the energy absorption box workpiece, and pits are formed in the surface of the energy absorption box workpiece through the quick contact of a carving needle head of the carving machine and the surface of the energy absorption box workpiece, so that the carving effect is achieved. As shown in FIG. 1, product information lettering needs to be carried out on two surfaces of the section bar of the energy absorption box. In the prior art, two carving machines are adopted for carving characters, one energy absorption box workpiece is machined each time, the energy absorption box workpiece is replaced more frequently, and the working efficiency is lower. And the clamping tool can only clamp one energy absorption box workpiece at a time, so that the production efficiency is low, and the production takt is long. Meanwhile, the clamping force of the existing tool is not enough, the condition that the workpiece of the energy absorption box shakes in the lettering process can occur, and the lettering precision and the lettering depth are difficult to guarantee. In addition, in the prior art, the workpiece of the energy absorption box is horizontally placed, so that manual loading and unloading are not convenient.

SUMMERY OF THE UTILITY MODEL

In order to solve the defects of the traditional energy-absorbing box lettering equipment and realize the rapid and accurate lettering function of the energy-absorbing box, the lettering workstation of the energy-absorbing box is provided, and the problems that a tool can only clamp one energy-absorbing box workpiece at a time, the production efficiency is low, the production beat is long, the lettering precision is low, and the feeding is inconvenient are solved. The utility model provides an energy-absorbing box workstation of carving characters.

The utility model discloses complete technical scheme includes:

a work station for lettering of an energy absorption box comprises a work table, wherein a supplied material storage area is arranged on one side of the work table, a tool capable of moving in the X direction is arranged on the other side of the work table, two lettering machines which are arranged oppositely are arranged on the left side and the right side of the tool capable of moving in the X direction, a label printer is arranged on the lower portion of the work table, a slide rail slide block and a power system are arranged below the tool capable of moving in the X direction, and the tool is driven to move on the slide rail slide block through the power system so as to realize the movement of the tool capable of moving in the X direction;

the movable tool is characterized in that a profiling block is arranged above the movable tool in the X direction and used for placing the energy absorption box, and a detection switch and a clamping cylinder are arranged below the energy absorption box workpiece.

The energy-absorbing box carving workstation can set the processing quantity, and after the preset processing quantity is completed, the label printer is automatically prompted to automatically print the label of the packaging box, and box pasting operation is carried out.

The profiling block is used for placing an energy absorption box workpiece, and the upper part of the energy absorption box workpiece and a horizontal line form an included angle of 3 degrees and can be sequentially inserted into the profiling block according to the direction.

Under the condition of detecting the reverse arrangement of the workpiece direction of the energy absorption box, the workpiece of the energy absorption box cannot reach the effective detection distance of the detection switch due to the action of the contour block, and the lettering workstation of the energy absorption box can make the reverse arrangement prompt of the workpiece of the energy absorption box.

The power system comprises an installation plate and a motor, the motor is connected with a synchronous belt and a synchronous belt wheel, power is provided by the motor, the synchronous belt and the synchronous belt wheel drive the tool to move in the X direction along the X direction, a tensioning mechanism is arranged in the power mechanism, the tensioning mechanism tightly pushes the installation plate through a screw, and the distance between the two synchronous belt wheels is adjusted.

The position of the movable tool in the X direction relative to the carving machine can be adjusted.

Compared with the prior art, the utility model beneficial effect who has:

1. the motor and the synchronous belt driving structure in the X direction drive the tool to move through the sliding rail and the sliding block, so that the tool can adapt to various production beats, is accurate in positioning, and ensures that the lettering position is consistent every time.

2. The Y direction adopts the cylinder to press from both sides tightly, can place 4 energy-absorbing box work pieces simultaneously, and positioning accuracy is high, and the clamp force is big, has improved production efficiency.

3. The Z direction adopts the profile modeling piece location, and the location is accurate, uses with detection switch together, has the energy-absorbing box work piece and prevents putting the anti-function of turning over, has improved the product percent of pass, and is convenient for artifical unloading of going up.

4. The carving machine has a position adjusting function in the Y direction and can meet the requirements of different carving depths.

5. The whole lettering workbench of the energy absorption box has an automatic control function and high productivity.

Drawings

Fig. 1 is a schematic structural view of a workpiece of the energy-absorbing box of the present invention.

FIG. 2 is a schematic overall view of a lettering station of the energy absorption box.

Fig. 3 is a schematic view of a movable tool.

Fig. 4 is a schematic view of a profiling block.

Fig. 5 is a schematic diagram of a power mechanism.

Detailed Description

In order to make the technical means, the inventive features, the objectives and the functions of the present invention easy to understand, the contents of the present invention will be further described below with reference to the accompanying drawings.

The utility model provides a workstation for new energy automobile energy-absorbing box is carved with fingers, as shown in fig. 2, this workstation mainly includes

workstation

4, 4 one side of workstation is equipped with supplied materials and

deposits district

3, 4 opposite sides of workstation are equipped with along the portable frock 1 of X direction, be equipped with two subtend arrangement's carving machine 2 along the portable frock 1 both sides of X direction, 4 lower parts of workstation are equipped with label printer 5, be equipped with slide rail slider 6 and driving system 7 along the portable frock 1 below of X direction, move on slide rail slider 6 through driving system 7 drive frock 1, thereby realize the removal at the X direction. The energy-absorbing box work piece is at first placed in supplied materials storage area 3, puts into portable frock 1 after the energy-absorbing box work piece is taken to the manual work, and the frock removes once, and 2 carving machines 2 carves characters work to two surfaces of energy-absorbing box work piece, action more than the repetition, and the completion is carved characters to whole energy-absorbing box work pieces, artifical unloading, the system can set for the processing quantity, for example after processing 40, the automatic packing box label of printing of system automatic suggestion label printer 5, the manual work is pasted the case operation.

The structure of the tool 1 capable of moving along the X direction is shown in FIG. 3, a contour block 102 is arranged above the tool 1 capable of moving along the X direction, the contour block 102 is used for placing an energy absorption box workpiece 101, and a detection switch 103 and a clamping cylinder 104 are arranged at the bottom of the energy absorption box workpiece 101. The profiling block 102 is used for placing the energy absorption box workpiece 101, the specific structure is shown in fig. 4, an included angle of 3 degrees is formed between the upper part of the energy absorption box workpiece 101 and the horizontal line, and the energy absorption box workpiece can be sequentially inserted into the profiling block 102 according to the direction. The contour block 102 has an anti-reverse-releasing function of the energy absorption box workpiece, specifically, the bottom of the energy absorption box workpiece 101 is provided with a detection switch 103, if the energy absorption box workpiece 101 is reversely released, the system will make a prompt for reverse-releasing of the energy absorption box workpiece within an effective detection distance which leads the energy absorption box workpiece 101 to not reach the detection switch under the action of the contour block. After all the energy absorption box workpieces are completely fed, the clamping cylinder 104 clamps the energy absorption box workpieces, so that the energy absorption box workpieces cannot move in the carving process of the carving machine 2, and the carving precision is guaranteed. After the energy absorption box workpiece 101 is clamped, the tool 1 moves in the X direction under the action of the sliding rail sliding block 6 and the power system 7.

The structure of the power system 6 is shown in fig. 5, and the power system 6 includes a mounting plate and a motor 601, the motor 601 connects a synchronous belt 602 and a synchronous pulley 603, the motor 601 provides power, the tool 1 is driven to move in the X direction through the synchronous belt 602 and the synchronous pulley 603, and a tensioning mechanism 604 is provided in the power mechanism 6, and the mounting plate is tightly pressed by a screw to adjust the distance between the two synchronous pulleys, so as to achieve a tensioning effect.

To the technical scheme who provides, there is the scheme that can replace, for example X direction removes can select the motor to drive lead screw transmission, motor drive rack and pinion transmission etc. and these changes are all in the utility model discloses within the scope of protection. The Y direction adopts the cylinder to press from both sides tightly, and the quantity of placing the energy-absorbing box work piece simultaneously can change, as long as energy-absorbing box work piece quantity is no less than 2, all is within the utility model discloses within the protection scope.

Claims

1. A work station for lettering of an energy absorption box is characterized by comprising a work table, wherein a supplied material storage area is arranged on one side of the work table, a tool capable of moving along the X direction is arranged on the other side of the work table, two lettering machines which are arranged in an opposite mode are arranged on the left side and the right side of the tool capable of moving along the X direction, a label printer is arranged on the lower portion of the work table, a sliding rail slide block and a power system are arranged below the tool capable of moving along the X direction, the tool is driven by the power system to move on the sliding rail slide block, and the movement of the tool capable of moving along the X direction in the X direction is achieved;

2. The lettering workstation for the energy absorption box according to claim 1, wherein the lettering workstation for the energy absorption box can set the processing quantity, and after the preset processing quantity is completed, the label printer is automatically prompted to automatically print a label of a packaging box for box pasting.

3. The lettering workstation for the energy absorption box as claimed in claim 2, wherein the contour block is used for placing an energy absorption box workpiece, an included angle of 3 degrees is formed between the upper part of the energy absorption box workpiece and the horizontal line, and the energy absorption box workpiece can be sequentially inserted into the contour block according to the direction.

4. The crash box lettering workstation as claimed in claim 3, wherein under the condition of detecting the reverse arrangement of the workpiece direction of the crash box, the workpiece of the crash box cannot reach the effective detection distance of the detection switch due to the action of the contour block, and the lettering workstation of the crash box can give a prompt of the reverse arrangement of the workpiece of the crash box.

5. The energy-absorbing box lettering workstation as claimed in claim 4, wherein the power system comprises a mounting plate and a motor, the motor is connected with the synchronous belt and the synchronous belt wheel, the motor provides power to drive the tool movable in the X direction to move in the X direction through the synchronous belt and the synchronous belt wheel, a tensioning mechanism is arranged in the power mechanism, and the tensioning mechanism abuts against the mounting plate through a screw to adjust the distance between the two synchronous belt wheels.

6. The energy-absorbing box lettering workstation of claim 5, wherein the position of the lettering machine relative to the X-direction movable tool can be adjusted.