CN215152063U - Tread cutting device - Google Patents

Tread cutting device Download PDF

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Publication number
CN215152063U
CN215152063U CN202121175271.2U CN202121175271U CN215152063U CN 215152063 U CN215152063 U CN 215152063U CN 202121175271 U CN202121175271 U CN 202121175271U CN 215152063 U CN215152063 U CN 215152063U
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China
Prior art keywords
conveying mechanism
cutting
tread
controller
conveying
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CN202121175271.2U
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Chinese (zh)
Inventor
李贞延
王勇
徐兵
冯时春
娄厚兵
赖籍红
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Sichuan Tire Rubber Group Co ltd
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Sichuan Tire Rubber Group Co ltd
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Priority to CN202121175271.2U priority Critical patent/CN215152063U/en
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Abstract

The utility model discloses a tread cutting device, belonging to the technical field of tire production equipment, comprising a first conveying mechanism; a second conveying mechanism located downstream of the first conveying mechanism conveying path; the cutting table is positioned between the first conveying mechanism and the second conveying mechanism, a cutting bottom plate is arranged above the cutting table, and the cutting bottom plate is matched with the first conveying mechanism and the second conveying mechanism; the cutting mechanism is provided with a controller and an ultrasonic cutter, the ultrasonic cutter is located above the cutting bottom plate, and the controller is electrically connected with the first conveying mechanism and the second conveying mechanism. The tread cutting device is simple in process, the tread is conveyed to a designated position by the first conveying mechanism, the ultrasonic cutter cuts the tread on the cutting bottom plate, and the cut tread is conveyed by the second conveying mechanism after cutting is finished.

Description

Tread cutting device
Technical Field
The utility model relates to a tire production facility technical field especially relates to a tread cutting device.
Background
The tread is a portion of the tire that is in direct contact with the road surface, and is an important factor that affects the quality of the tire. The tread is a semi-finished part in the tire manufacturing process, is positioned at the outermost side of the tire, has good friction performance and puncture resistance, and is also the thickest and heaviest semi-finished part in the tire manufacturing process. The tire tread extrusion is a process of tire tread production, namely, during molding, the tire tread and the laying cloth need to be separated firstly, and then the tire tread is cut into corresponding lengths.
In the tire industry, general enterprises generally use workers to cut the tire tread with heated scissors, except for enterprises with high degree of automation. However, the mode is influenced by the manual technical factors of workers, the problem that grooves cut on the tire tread are irregular frequently occurs, the product quality is influenced, manual cutting is time-consuming and labor-consuming, and the production efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model provides a not enough to prior art, the utility model provides a tread cutting device, this cutting device's tread is carried the assigned position by first conveying mechanism, and the ultrasonic wave cut-off knife cuts the tread on cutting the bottom plate, cuts the back, carries the tread after cutting by second conveying mechanism, its low in labor strength, degree of automation height, cut product quality high.
The utility model adopts the technical proposal that:
a tread cutting device comprising:
a first conveying mechanism;
a second conveying mechanism located downstream of the first conveying mechanism conveying path;
the cutting table is positioned between the first conveying mechanism and the second conveying mechanism, a cutting bottom plate is arranged above the cutting table, and the cutting bottom plate is matched with the first conveying mechanism and the second conveying mechanism;
the cutting mechanism is provided with a controller and an ultrasonic cutter, the ultrasonic cutter is located above the cutting bottom plate, and the controller is electrically connected with the first conveying mechanism and the second conveying mechanism.
The cutting device is simple in process, the tire tread is conveyed to a designated position by the first conveying mechanism, the ultrasonic cutter cuts the tire tread on the cutting bottom plate, and the cut tire tread is conveyed by the second conveying mechanism after cutting is finished.
In the tread cutting device disclosed by the application, the cutting mechanism further comprises a driving cylinder and a cutter bracket; the cut-off knife bracket is connected with the driving cylinder; the ultrasonic cutter is arranged on the cutter bracket; the driving cylinder is electrically connected with the controller.
In the tread cutting device disclosed herein, the cutting device further comprises a first photosensor and a second photosensor;
the first photoelectric sensor is positioned right above the cutting bottom plate;
the second photoelectric sensor is positioned right above the middle part of the second conveying mechanism;
the first photoelectric sensor and the second photoelectric sensor are electrically connected with the controller.
In the tread cutting device disclosed in the present application, the first conveying mechanism includes a first drive roller, a first driven roller, a first conveying belt, a first servo motor;
the first conveying belt is wound around the first driving roller and the first driven roller;
the first servo motor is connected with a rotating shaft of the first driving roller;
the first servo motor is electrically connected with the controller.
In the tread cutting device disclosed in the application, the second conveying mechanism comprises a second driving roller, a second driven roller, a second conveying belt and a second servo motor;
the second conveying belt is wound around the second driving roller and the second driven roller;
the second servo motor is connected with a rotating shaft of the second driving roller;
the second servo motor is electrically connected with the controller.
In the tread cutting device disclosed in the present application, a plurality of press rollers are provided above the first conveyor belt.
In the tread cutting device disclosed by the application, a pressing roller is arranged above one side, close to the cutting table, of the second conveying belt.
In the tread cutting device disclosed in the present application, the width of the ultrasonic cutter is larger than the width of the tread.
The utility model has the advantages that:
the utility model provides a tread cutting device for solving the problems of the prior art, which comprises a first conveying mechanism; a second conveying mechanism located downstream of the first conveying mechanism conveying path; the cutting table is positioned between the first conveying mechanism and the second conveying mechanism, a cutting bottom plate is arranged on the cutting table, and the cutting bottom plate is matched with the first conveying mechanism and the second conveying mechanism; the cutting mechanism is provided with a controller and an ultrasonic cutter, the ultrasonic cutter is located above the cutting bottom plate, and the controller is electrically connected with the first conveying mechanism and the second conveying mechanism. The tread is carried assigned position by first conveying mechanism, and the ultrasonic wave cut-off knife cuts the tread on cutting the bottom plate, cuts the back, carries the tread after cutting by second conveying mechanism, and its simple process, low in labor strength, degree of automation are high, can cut the tread in succession, and the product uniformity that cuts is good, the cutting precision is high, product quality is high. Fixed-length cutting of the tire tread is achieved through the two photoelectric sensors. A plurality of compression rollers are arranged above the first conveying belt, a compression roller is arranged above one side, close to the cutting table, of the second conveying belt, and the compression rollers can guarantee conveying and cutting stability of the tire tread.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of the tread cutting device of the present invention.
Reference numerals: the cutting device comprises a first conveying mechanism 1, a second conveying mechanism 2, a cutting table 3, a cutting mechanism 4, a first photoelectric sensor 5, a second photoelectric sensor 6, a press roller 7, a tire tread 8, a mounting frame 9, a first driving roller 11, a first driven roller 12, a first conveying belt 13, a first servo motor 14, a second driving roller 21, a second driven roller 22, a second conveying belt 23, a second servo motor 24, a cutting bottom plate 31, a cutting groove 32, a controller 41, a driving cylinder 42, a cutter support 43 and an ultrasonic cutter 44.
Detailed Description
In the following, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.
The following disclosure provides many different embodiments or examples for implementing different features of the invention. In order to simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. Furthermore, the present invention may repeat reference numerals and/or reference letters in the various examples, which have been repeated for purposes of simplicity and clarity and do not in themselves dictate a relationship between the various embodiments and/or arrangements discussed. In addition, the present disclosure provides examples of various specific processes and materials, but one of ordinary skill in the art may recognize applications of other processes and/or use of other materials.
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
In the tire industry, general enterprises generally use workers to cut the tire tread with heated scissors, except for enterprises with high degree of automation. However, the mode is influenced by the manual technical factors of workers, the problem that grooves cut on the tire tread are irregular frequently occurs, the product quality is influenced, manual cutting is time-consuming and labor-consuming, and the production efficiency is low.
In order to solve the problems of the prior art, the embodiment of the present invention provides a tread cutting device, the structure of which is shown in fig. 1. This cutting device includes:
a first conveying mechanism 1 for conveying the tread to be cut.
And a second conveying mechanism 2 located downstream of the conveying path of the first conveying mechanism 1. The second conveying mechanism 2 is used for conveying the cut tread.
And the cutting table 3 is positioned between the first conveying mechanism 1 and the second conveying mechanism 2. A cutting bottom plate 31 is arranged above the cutting table 3. The cutting bottom plate 31 is matched with the first conveying mechanism 1 and the second conveying mechanism 2. The cutting groove 32 is formed in the center of the cutting bottom plate 31, and the cutting groove 32 facilitates cutting of the tire tread.
And the cutting mechanism 4 is arranged on the mounting frame 9. The cutting mechanism 4 has a controller 41 and an ultrasonic cutter 44. The controller 41 is a PLC controller. An ultrasonic cutter 44 is used to cut the tread. The ultrasonic cutter 44 is positioned above the cutting base plate 31, and the controller 41 is electrically connected to the first conveying mechanism 1 and the second conveying mechanism 2. The tread is conveyed to a designated position by the first conveying mechanism 1, the ultrasonic cutter 44 cuts the tread on the cutting bottom plate 31, and after the cutting is finished, the cut tread is conveyed by the second conveying mechanism 2.
In one embodiment, the cutting mechanism 4 further includes a driving cylinder 42 and a cutter holder 43. The cutter holder 43 is connected to the driving cylinder 42. The ultrasonic cutter 44 is provided on the cutter holder 43. The driving cylinder 42 is electrically connected to the controller 41.
In one embodiment, the cutting device further comprises a first photosensor 5 and a second photosensor 6. The first photosensor 5 is located directly above the cutting floor 31. The second photoelectric sensor 6 is positioned right above the middle of the second conveying mechanism 2. The first photosensor 5 and the second photosensor 6 are electrically connected to the controller 41.
In one embodiment, the first conveying mechanism 1 includes a first driving roller 11, a first driven roller 12, a first conveying belt 13, and a first servo motor 14. The first conveyor belt 13 is wrapped around the first drive roller 11 and the first driven roller 12. The first servo motor 14 is connected to a rotation shaft of the first drive roller 11. The first servomotor 14 is electrically connected to the controller 41.
In one embodiment, the second conveying mechanism 2 includes a second driving roller 21, a second driven roller 22, a second conveying belt 23, and a second servo motor 24. The second conveyor belt 23 is wrapped around the second drive roller 21 and the second driven roller 22. The second servo motor 24 is connected to the rotation shaft of the second drive roller 21. The second servo motor 24 is electrically connected to the controller 41.
In one embodiment, a plurality of press rollers 7 are disposed above the first conveyor belt 13. The plurality of press rollers 7 are used to ensure the conveyance stability of the tread.
In one embodiment, a pressure roller 7 is provided above the side of the second conveyor belt 23 adjacent to the cutting table 3. The compression roller 7 is used for ensuring the conveying and cutting stability of the tire tread.
In one embodiment, the width of the ultrasonic cutter 44 is greater than the width of the tread 8. The ultrasonic cutter 44 can directly cut the tread 8 at a time. The center of the ultrasonic cutter 44 is aligned with the center of the first conveyor belt 13, and the cutter head of the ultrasonic cutter 44 is parallel to the first conveyor belt 13 when the ultrasonic cutter is fixed.
The utility model discloses a tread cutting device's working method:
during operation, start first servo motor 14 through controller 41 and drive first conveyer belt 13 work, first conveyer belt 13 will need the tread 8 of cutting to be sent into when cutting bottom plate 31 along with first conveyer belt 13 and is detected by first photoelectric sensor 5, and will detect information and carry to controller 41, simultaneously tread 8 continues to move ahead along with first conveyer belt 13, when the tread 8 that needs the cutting is sent into to second photoelectric sensor 6 along with first conveyer belt 13 and detects, it indicates that the tread that is in between two photoelectric sensor accords with the required length of cutting to be detected by second photoelectric sensor 6, controller 41 closes first servo motor 41 this moment, first conveyer belt 13 stops carrying. The controller 41 controls the driving cylinder 42 to drive the ultrasonic cutter 44 to cut the tread. After cutting, the controller 41 starts the second servo motor 24 to drive the second conveyor belt 23 to work, and the second conveyor belt 23 conveys out the tread with the cut surface to finish cutting of one tread. The controller 41 restarts the first servo motor 14 to drive the first conveyor belt 13 to work, and the process is repeated until the cutting work of all the treads 8 is completed.
Based on above-mentioned each embodiment, the utility model discloses tread cutting device has following advantage: the cutting device has the advantages of simple process, low labor intensity, high automation degree, good consistency of cut products, high cutting precision and high product quality. In the tread cutting device in the embodiment, the tread is conveyed to a designated position by the first conveying mechanism 1, the ultrasonic cutter 44 cuts the tread on the cutting bottom plate 31, and after the cutting is finished, the cut tread is conveyed by the second conveying mechanism 2. Fixed-length cutting of the tire tread is achieved through the two photoelectric sensors. A plurality of compression rollers 7 are arranged above the first conveying belt 13, the compression rollers 7 are arranged above one side, close to the cutting table, of the second conveying belt 23, and the compression rollers 7 can guarantee conveying and cutting stability of the tire tread.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. A tread cutting apparatus comprising:
a first conveying mechanism (1);
a second conveying mechanism (2) located downstream of the conveying path of the first conveying mechanism (1);
the cutting table (3) is positioned between the first conveying mechanism (1) and the second conveying mechanism (2), a cutting bottom plate (31) is arranged above the cutting table, and the cutting bottom plate (31) is matched with the first conveying mechanism (1) and the second conveying mechanism (2);
cutting mechanism (4) has controller (41) and ultrasonic wave cut-off knife (44), ultrasonic wave cut-off knife (44) are located cut the top of bottom plate (31), controller (41) with first conveying mechanism (1), second conveying mechanism (2) electricity are connected.
2. The tread cutting apparatus as claimed in claim 1, characterised in that the cutting mechanism (4) further comprises a driving cylinder (42), a cutter holder (43); the cut-off knife bracket (43) is connected with the driving air cylinder (42); the ultrasonic cutter (44) is arranged on the cutter bracket (43); the driving air cylinder (42) is electrically connected with the controller (41).
3. The tread cutting apparatus as claimed in claim 1, characterised in that the cutting apparatus further comprises a first photosensor (5) and a second photosensor (6);
the first photoelectric sensor (5) is positioned right above the cutting bottom plate (31);
the second photoelectric sensor (6) is positioned right above the middle part of the second conveying mechanism (2);
the first photoelectric sensor (5) and the second photoelectric sensor (6) are electrically connected with the controller (41).
4. The tread cutting apparatus according to claim 1, wherein the first conveying mechanism (1) comprises a first driving roller (11), a first driven roller (12), a first conveyor belt (13), a first servomotor (14);
the first conveying belt (13) is wound around the first driving roller (11) and the first driven roller (12);
the first servo motor (14) is connected with a rotating shaft of the first driving roller (11);
the first servo motor (14) is electrically connected with the controller (41).
5. Tread cutting device according to claim 1, wherein the second conveying mechanism (2) comprises a second driving roller (21), a second driven roller (22), a second conveyor belt (23), a second servomotor (24);
the second conveying belt (23) is wound around the second driving roller (21) and the second driven roller (22);
the second servo motor (24) is connected with a rotating shaft of the second driving roller (21);
the second servo motor (24) is electrically connected with the controller (41).
6. Tread cutting apparatus according to claim 4, characterised in that a plurality of pressure rollers (7) are arranged above the first conveyor belt (13).
7. Tread cutting apparatus according to claim 5, characterised in that a pressure roller (7) is arranged above the side of the second conveyor belt (23) close to the cutting table (3).
8. The tread cutting apparatus as set forth in claim 1 wherein the width of the ultrasonic cutter (44) is greater than the width of the tread (8).
CN202121175271.2U 2021-05-28 2021-05-28 Tread cutting device Active CN215152063U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121175271.2U CN215152063U (en) 2021-05-28 2021-05-28 Tread cutting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121175271.2U CN215152063U (en) 2021-05-28 2021-05-28 Tread cutting device

Publications (1)

Publication Number Publication Date
CN215152063U true CN215152063U (en) 2021-12-14

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ID=79373343

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121175271.2U Active CN215152063U (en) 2021-05-28 2021-05-28 Tread cutting device

Country Status (1)

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CN (1) CN215152063U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116714294A (en) * 2023-06-19 2023-09-08 肇庆骏鸿实业有限公司 Automatic laminating production line of duplex position tread of tire building machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116714294A (en) * 2023-06-19 2023-09-08 肇庆骏鸿实业有限公司 Automatic laminating production line of duplex position tread of tire building machine
CN116714294B (en) * 2023-06-19 2024-01-23 肇庆骏鸿实业有限公司 Automatic laminating production line of duplex position tread of tire building machine

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