CN215145905U - Automatic assembly system - Google Patents
Automatic assembly system Download PDFInfo
- Publication number
- CN215145905U CN215145905U CN202120793794.7U CN202120793794U CN215145905U CN 215145905 U CN215145905 U CN 215145905U CN 202120793794 U CN202120793794 U CN 202120793794U CN 215145905 U CN215145905 U CN 215145905U
- Authority
- CN
- China
- Prior art keywords
- filter
- clamp
- robot
- clamps
- assembly system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003466 welding Methods 0.000 claims abstract description 16
- 238000003825 pressing Methods 0.000 abstract description 4
- 238000012163 sequencing technique Methods 0.000 abstract description 4
- 230000001965 increasing effect Effects 0.000 description 4
- 238000004378 air conditioning Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Images
Landscapes
- Automatic Assembly (AREA)
Abstract
The utility model provides an automatic assembly system, including material conveying system, robot clamp and automatic weld machine. Wherein, material conveying system includes filter transfer passage and i type pipe transfer passage. The robot gripper includes a robot main body and a gripper device arranged on the robot main body. The clamping device comprises a filter clamp and an i-shaped pipe clamp which is positioned above the filter clamp and is arranged opposite to the filter clamp, and the filter clamp can move in the direction towards or away from the i-shaped pipe clamp to complete the assembly of the filter assembly. And the robot clamp transfers the filter assembly which is completely assembled to an automatic welding machine to complete welding. The utility model provides a system carries out the sequencing of two kinds of materials through adopting two passageways, is used for pressing from both sides to get two kinds of materials and fixes a position through robot clamp, accomplishes the assembly of two kinds of materials through the relative movement between the anchor clamps of two kinds of mutual dispositions, replaces the staff to carry out the operation, reaches the reduction of staff increase purpose.
Description
Technical Field
The utility model relates to a filtering component assembly technical field in the air conditioner industry, concretely relates to automatic assembly system.
Background
In the air conditioning industry, a filter assembly is a part of an air conditioning pipeline, the filter assembly comprises a filter and an i-shaped pipe, the filter and the i-shaped pipe are welded together, and then the next process operation is carried out. At present, the post is manually assembled, the filter is firstly placed in a positioning tool, then the i-shaped pipe is inserted into the filter, welding is carried out by welding personnel, and the labor intensity of post workers is high.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to overcome prior art not enough, provide an automatic assembly system, the effectual manual operation that has replaced has reduced staff intensity of labour, adopts special fixture cooperation linear slide rail to guarantee the assembly uniformity.
In order to solve the technical problem, the utility model provides a technical scheme does:
an automatic assembly system comprises a material conveying system, a robot clamp and an automatic welding machine. Wherein, material conveying system includes filter transfer passage and i type pipe transfer passage. The robot gripper includes a robot main body and a gripper device arranged on the robot main body. The clamping device comprises a filter clamp and an i-shaped pipe clamp which is positioned above the filter clamp and is arranged opposite to the filter clamp, and the filter clamp can move in the direction towards or away from the i-shaped pipe clamp to complete the assembly of the filter assembly. And the robot clamp transfers the filter assembly which is completely assembled to an automatic welding machine to complete welding.
According to the utility model discloses an automatic assembly system carries out the sequencing of two kinds of materials through adopting two passageways, is used for pressing from both sides to get two kinds of materials and fixes a position through robot clamp, accomplishes the assembly of two kinds of materials through the relative movement between the anchor clamps of two kinds of mutual dispositions, replaces the staff to carry out the operation, reaches the purpose of reducing the staff and increasing effect.
With respect to the above technical solution, further improvements as described below can be made.
According to the utility model discloses an automatic assembly system, in a preferred embodiment, filter transfer passage and i type pipe transfer passage all include the vibration dish, are equipped with respectively on the vibration dish and can form complex location end with filter and i type pipe.
The vibration disc sorts the i-shaped pipes and the filter respectively and conveys the i-shaped pipes and the filter to the positioning end, so that the robot clamp clamps the filter and the i-shaped pipes at the same time.
Further, in a preferred embodiment, a vibrating tray for transporting the filter is placed below the vibrating tray for transporting the i-tubes.
According to the structure, the filter can be directly placed on the positioning tool after being assembled with the i-type pipe.
Specifically, in a preferred embodiment, the clamping device further comprises a fixed plate, a slide rail, a moving plate and a slider. Wherein, the i-shaped pipe clamp and the slide rail are both arranged on the fixed plate. The movable plate is arranged on the sliding block, the filter clamp is arranged on the movable plate, and the sliding block is sleeved on the sliding rail and can drive the filter clamp to move along the sliding rail.
The precision of the movement of the filter clamp is guaranteed by adopting the sliding rail, so that the error in the assembly of the filter and the i-shaped pipe is reduced, the problem of interference is avoided, and the material can be prevented from being damaged by collision between the filter and the i-shaped pipe.
Further, in a preferred embodiment, the clamping device further comprises a lifting cylinder, and one end of the lifting cylinder is provided with a part capable of forming fit with the sliding block.
Through the lifting cylinder, the filter clamp can be stably and reliably driven to move upwards, the filter and the i-shaped pipe are assembled, the assembled materials are prevented from being welded to the automatic welding positioning tool, then the lifting cylinder extends out and returns to the original position, and an assembly cycle is completed.
Specifically, in a preferred embodiment, the i-tube clamp is connected to the fixed plate by a first jaw cylinder.
Through setting up first clamping jaw cylinder, can realize snatching and assembling of i type pipe reliably and stably.
Specifically, in a preferred embodiment, the filter clamp is connected to the moving plate by a second jaw cylinder.
Through setting up second clamping jaw cylinder, can realize snatching and assembling of filter reliably and stably.
Further, in a preferred embodiment, the filter clamps and the i-type pipe clamps each include at least two sets, and the filter clamps and the i-type pipe clamps are arranged in one-to-one correspondence.
Through setting up the anchor clamps of multiunit relative arrangement, can increase assembly and welding efficiency to a great extent.
Specifically, in a preferred embodiment, the distance between the i-type pipe clamp and the filter clamp is not less than 200mm, and the distance between the filter clamps is equal to the distance between the i-type pipe clamps.
The specific arrangement structure of the clamp is convenient to assemble, the filter and the i-shaped pipe can be concentric at the same interval, and the assembly precision is improved.
Specifically, in another preferred embodiment, the clamping device further comprises a fixed plate, an electric cylinder, a moving plate and a slider. Wherein, i type pipe clamp arranges on the fixed plate, and electronic jar arranges on the fixed plate. The movable plate is arranged on the sliding block, the filter clamp is arranged on the movable plate, a part which can be matched with the sliding block is arranged at one end, far away from the fixed plate, of the electric cylinder, and the sliding block is sleeved at one end, far away from the fixed plate, of the electric cylinder and can drive the filter clamp to move up and down.
The electric cylinder can also ensure the moving precision of the filter clamp, reduce the error in the assembly of the filter and the i-shaped pipe, avoid the interference problem and prevent the material from being damaged by collision between the filter and the i-shaped pipe.
Specifically, in a preferred embodiment, each of the i-shaped pipe clamp and the filter clamp comprises a split positioning block which is detachably arranged, and the split positioning blocks are oppositely arranged and are provided with positioning grooves capable of forming fit with the peripheries of the i-shaped pipes or the filters.
The split type positioning block assembled in a detachable mode facilitates the design and replacement of different positioning blocks aiming at filters and i-shaped pipes of different specifications, so that the positioning of products of different specifications is met.
Compared with the prior art, the utility model has the advantages of: the two materials are sorted by adopting the two channels, the robot clamp is used for clamping and positioning the two materials, the two materials are assembled by relative movement between the two oppositely-arranged clamps, and the robot clamp replaces workers to operate, so that the purposes of reducing labor and increasing efficiency are achieved.
Drawings
The present invention will be described in more detail hereinafter based on embodiments and with reference to the accompanying drawings. Wherein:
fig. 1 schematically shows the overall structure of an automatic assembling system according to an embodiment of the present invention;
fig. 2 schematically shows the overall structure of a material conveying system according to an embodiment of the present invention;
fig. 3 schematically shows the overall structure of a robot clamp according to an embodiment of the present invention;
fig. 4 schematically shows the overall structure of the clamping device according to the embodiment of the present invention.
In the drawings, like parts are provided with like reference numerals. The figures are not drawn to scale.
Detailed Description
The invention will be described in further detail with reference to the drawings and specific examples, without thereby limiting the scope of the invention.
Fig. 1 schematically shows the overall structure of an automatic assembling system 100 according to an embodiment of the present invention. Fig. 2 schematically illustrates the overall structure of a material conveying system 10 according to an embodiment of the present invention. Fig. 3 schematically shows the overall structure of the robot clamp 20 according to an embodiment of the present invention. Fig. 4 schematically shows the overall structure of the clamping device 22 according to the embodiment of the present invention.
As shown in fig. 1 to 4, an automatic assembly system 100 according to an embodiment of the present invention includes a material conveying system 10, a robot clamp 20, and an automatic welding machine 30. The material conveying system 10 comprises a filter 1002 conveying channel 11 and an i-type pipe 1001 conveying channel 12. The robot gripper 20 includes a robot main body 21 and a gripper device 22 disposed on the robot main body 21. The clamping device 22 comprises a filter clamp 221 and an i-shaped pipe clamp 222 which is positioned above and opposite to the filter clamp 221, and the filter clamp 221 can move in the direction towards or away from the i-shaped pipe clamp 222 to complete the assembly of the filter assembly. The robotic gripper 20 transfers the assembled filter assembly to the automated welding machine 30 to complete the weld.
According to the utility model discloses automatic assembly system carries out the sequencing of two kinds of materials through adopting two passageways, is used for pressing from both sides to get two kinds of materials through robot clamp and fixes a position, accomplishes the assembly of two kinds of materials through the relative movement between the anchor clamps of two kinds of mutual dispositions, replaces the staff to carry out the operation, reaches the purpose of reducing the staff and increasing effects.
As shown in fig. 2, in the present embodiment, the filter conveying passage 1 and the i-type tube conveying passage 2 each include a vibration plate, and the vibration plate is provided with a positioning end capable of being engaged with the filter and the i-type tube, respectively. The vibrating plate sequences and transports the i-tubes and filters to the positioning end, respectively, so that the robot gripper 20 simultaneously grips the filters first and then the i-tubes. Further, in the present embodiment, the vibrating plate for conveying the filter is disposed below the vibrating plate for conveying the i-type tubes. According to the structure, the filter can be directly placed on the positioning tool after being assembled with the i-type pipe.
As shown in fig. 4, specifically, in the present embodiment, the clamp device 22 further includes a fixed plate 223, a slide rail 224, a moving plate 225, and a slider 226. Wherein, the i-shaped pipe clamp 222 and the slide rail 224 are both arranged on the fixing plate 223. The moving plate 225 is disposed on the sliding block 226, the filter clamp 221 is disposed on the moving plate 225, and the sliding block 226 is sleeved on the sliding rail 224 and can drive the filter clamp 221 to move along the sliding rail 224. The precision of the movement of the filter clamp is guaranteed by adopting the sliding rail, so that the error in the assembly of the filter and the i-shaped pipe is reduced, the problem of interference is avoided, and the material can be prevented from being damaged by collision between the filter and the i-shaped pipe. Further, in this embodiment, the clamping device 22 further includes a lifting cylinder 227, and one end of the lifting cylinder 227 has a portion capable of forming a fit with the sliding block 226. Through the lifting cylinder, the filter clamp can be stably and reliably driven to move upwards, the filter and the i-shaped pipe are assembled, the assembled materials are prevented from being welded to the automatic welding positioning tool, then the lifting cylinder extends out and returns to the original position, and an assembly cycle is completed.
As shown in fig. 4, in the present embodiment, in particular, the i-type pipe clamp 222 is connected to the fixing plate 223 by the first jaw cylinder 228. Through setting up first clamping jaw cylinder, can realize snatching and assembling of i type pipe reliably and stably. Specifically, in the present embodiment, the filter clamp 221 is connected to the moving plate 225 by the second jaw cylinder 229. Through setting up second clamping jaw cylinder, can realize snatching and assembling of filter reliably and stably.
Further, as shown in fig. 4, in the present embodiment, each of the filter clamps 221 and the i-type pipe clamps 222 includes at least two sets, and the filter clamps 221 and the i-type pipe clamps 222 are disposed in a one-to-one correspondence. Through setting up the anchor clamps of multiunit relative arrangement, can increase assembly and welding efficiency to a great extent.
Specifically, in the present embodiment, the distance between the i-type pipe clamp 222 and the filter clamp 221 is not less than 200mm, and the distance between the filter clamps 221 is equal to the distance between the i-type pipe clamp 222. The specific arrangement structure of the clamp is convenient to assemble, the filter and the i-shaped pipe can be concentric at the same interval, and the assembly precision is improved.
As shown in fig. 4, in the present embodiment, each of the i-type pipe clamp 222 and the filter clamp 221 includes a detachable split positioning block, and the split positioning blocks are oppositely disposed and have positioning grooves capable of forming a fit with the outer periphery of the i-type pipe or the filter. The split type positioning block assembled in a detachable mode facilitates the design and replacement of different positioning blocks aiming at filters and i-shaped pipes of different specifications, so that the positioning of products of different specifications is met.
Specifically, in another embodiment, not shown, the clamping device further includes a fixed plate, an electric cylinder, a moving plate, and a slider. Wherein, i type pipe clamp arranges on the fixed plate, and electronic jar arranges on the fixed plate. The movable plate is arranged on the sliding block, the filter clamp is arranged on the movable plate, a part which can be matched with the sliding block is arranged at one end, far away from the fixed plate, of the electric cylinder, and the sliding block is sleeved at one end, far away from the fixed plate, of the electric cylinder and can drive the filter clamp to move up and down. The electric cylinder can also ensure the moving precision of the filter clamp, reduce the error in the assembly of the filter and the i-shaped pipe, avoid the interference problem and prevent the material from being damaged by collision between the filter and the i-shaped pipe.
According to the above embodiment, it is visible, the utility model relates to an automatic assembly system carries out the sequencing of two kinds of materials through adopting two passageways, is used for pressing from both sides to get two kinds of materials and fixes a position through the robot clamp, accomplishes the assembly of two kinds of materials through the relative movement between the anchor clamps of two kinds of mutual dispositions, replaces the staff to carry out the operation, reaches the purpose of reducing the staff and increasing effect.
While the invention has been described with reference to a preferred embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, the technical features mentioned in the embodiments can be combined in any way as long as there is no structural conflict. The present invention is not limited to the particular embodiments disclosed herein, but encompasses all technical solutions falling within the scope of the claims.
Claims (10)
1. An automatic assembly system is characterized by comprising a material conveying system, a robot clamp and an automatic welding machine; wherein,
the material conveying system comprises a filter conveying channel and an i-shaped pipe conveying channel;
the robot gripper comprises a robot body and a gripper device arranged on the robot body;
the clamping device comprises a filter clamp and an i-shaped pipe clamp which is positioned above the filter clamp and is arranged opposite to the filter clamp, and the filter clamp can move in a direction towards or away from the i-shaped pipe clamp to complete the assembly of the filter assembly;
and the robot clamp transfers the filter assembly which is completely assembled to the automatic welding machine to complete welding.
2. The automatic assembly system of claim 1, wherein the filter conveying channel and the i-type tube conveying channel each comprise a vibrating disk, and positioning ends capable of being matched with the filter and the i-type tube are respectively arranged on the vibrating disks.
3. The automated assembly system of claim 2, wherein the vibratory tray for transporting filters is placed below the vibratory tray for transporting i-tubes.
4. The automated assembly system of any one of claims 1 to 3, wherein the fixture device further comprises a fixed plate, a slide rail, a moving plate, and a slider; wherein,
the i-shaped pipe clamp and the sliding rail are both arranged on the fixing plate;
the movable plate is arranged on the sliding block, the filter clamp is arranged on the movable plate, and the sliding block is sleeved on the sliding rail and can drive the filter clamp to move along the sliding rail.
5. The automated assembly system of claim 4, wherein the fixture apparatus further comprises a lift cylinder having a portion at one end thereof capable of forming a fit with the slide.
6. The automated assembly system of claim 4, wherein the i-tube clamp is connected to the holding plate by a first jaw cylinder.
7. The automated assembly system of claim 4, wherein the filter clamp is coupled to the travel plate via a second jaw cylinder.
8. The automatic assembly system of any one of claims 1 to 3, wherein the filter clamps and the i-type pipe clamps each comprise at least two groups, and the filter clamps and the i-type pipe clamps are arranged in a one-to-one correspondence.
9. The automated assembly system of claim 8, wherein the spacing between the i-tube clamps and the filter clamps is no less than 200mm, and the spacing between the filter clamps is equal to the spacing between the i-tube clamps.
10. The automated assembly system of any one of claims 1 to 3, wherein the fixture device further comprises a fixed plate, an electric cylinder, a moving plate, and a slider; wherein,
the i-shaped pipe clamp is arranged on the fixing plate, and the electric cylinder is arranged on the fixing plate;
the movable plate is arranged on the sliding block, the filter clamp is arranged on the movable plate, one end, far away from the fixed plate, of the electric cylinder is provided with a part capable of being matched with the sliding block, and the sliding block is sleeved on one end, far away from the fixed plate, of the electric cylinder and capable of driving the filter clamp to move up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120793794.7U CN215145905U (en) | 2021-04-16 | 2021-04-16 | Automatic assembly system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120793794.7U CN215145905U (en) | 2021-04-16 | 2021-04-16 | Automatic assembly system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215145905U true CN215145905U (en) | 2021-12-14 |
Family
ID=79360648
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120793794.7U Active CN215145905U (en) | 2021-04-16 | 2021-04-16 | Automatic assembly system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215145905U (en) |
-
2021
- 2021-04-16 CN CN202120793794.7U patent/CN215145905U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109014762A (en) | A kind of metal pipe material welding equipment | |
| CN109361297B (en) | Automatic assembling equipment for rotor magnetic steel of embedded permanent magnet synchronous motor | |
| CN105479158A (en) | Full-automatic lamp tube assembly machine of T8 LED lamp tube full-automatic production line | |
| CN211192779U (en) | O-shaped ring assembling machine | |
| CN110640457A (en) | Automatic lock cylinder assembling machine | |
| CN105563819A (en) | Magnetic snap continuous production device | |
| CN109079309A (en) | A kind of stirring friction welding system and its clamp control method | |
| CN112404783B (en) | Flexible assembling and welding system and method for standard part and non-standard part | |
| CN113400001A (en) | Medical syringe needle head assembling equipment | |
| CN215145905U (en) | Automatic assembly system | |
| CN210046663U (en) | Rotary manipulator suitable for multistation | |
| CN108436198A (en) | A kind of cylinder end piece tapping processing automatic line | |
| CN109995199A (en) | Secondary motor stator gluing assembles automatic assembly line | |
| CN209647828U (en) | A kind of annular battery group automatic spot welding mechanism | |
| CN109794758B (en) | Assembling equipment for spring and fixing piece | |
| CN212552567U (en) | Automatic feeding device of cosmetic pencil equipment | |
| CN212552371U (en) | Cable reel welding production line | |
| CN209709897U (en) | Secondary motor stator gluing assembles automatic assembly line | |
| CN209062513U (en) | A kind of automatic screwing machine of terminal plate assembly | |
| CN209579429U (en) | A kind of air-conditioning bellows circlip automatic assembling mechanism | |
| CN208713109U (en) | Arc angle silver point weld assembly | |
| CN209319131U (en) | A kind of metal pipe material welding equipment | |
| CN108723544B (en) | Wire harness automatic welding needle system of full-automatic wire harness machining and assembling equipment | |
| CN112139711A (en) | General multistation automatic clamping intelligence welding equipment of pull rod for mine car arrester | |
| CN219852722U (en) | Automatic welding equipment for motor shaft |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |