CN215144058U - Automatic oiling device for stamping production - Google Patents
Automatic oiling device for stamping production Download PDFInfo
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- CN215144058U CN215144058U CN202120855878.9U CN202120855878U CN215144058U CN 215144058 U CN215144058 U CN 215144058U CN 202120855878 U CN202120855878 U CN 202120855878U CN 215144058 U CN215144058 U CN 215144058U
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Abstract
The utility model discloses an automatic oiling device is used in stamping production, its characterized in that: the oil injection device comprises a main frame, wherein an oil injection plate is connected above the main frame, the oil injection plate is connected with a clamping mechanism, a cylinder is connected above the oil injection plate, the output end of the cylinder is fixedly connected with the clamping mechanism, and the main frame is provided with an oil storage mechanism, an electric air pump and a three-position electromagnetic valve; the oil injection plate is provided with an oil storage tank, and the inner wall of the oil storage tank is provided with an oil overflow port; the clamping mechanism comprises a clamping block, and the clamping block is connected with an oil nozzle; the oil storage mechanism comprises a main oil tank, an auxiliary oil tank is connected above the main oil tank, the main oil tank is provided with a main oil inlet and a main oil outlet, the main oil outlet is connected with an electromagnetic valve, the main oil tank is connected with a liquid level sensor, the main oil tank is provided with an air inlet, the auxiliary oil tank is provided with an auxiliary oil inlet and an auxiliary oil outlet, the auxiliary oil inlet is connected with an oil spilling port, the auxiliary oil outlet is connected with the main oil inlet, and the main oil outlet is connected with an oil nozzle. The utility model discloses need not manual work, fluid can recycle, has practiced thrift the fluid cost, has avoided environmental pollution.
Description
Technical Field
The utility model belongs to the technical field of the punching press refuels, concretely relates to automatic oiling device is used in punching press production.
Background
The punching is a process with less or no cutting, which uses a press and a punch die to apply pressure to the material to separate or generate plastic deformation to obtain products with certain shape and size. Before the punching press, the staff can use lubricating oil to do the fat liquoring processing to the material usually to guarantee the smooth finish on product processing surface, appear fish tail or burr when avoiding product suppression or drawing of patterns, present punching press refuels and adopts artifical oiling mode more, this kind of mode has following shortcoming:
1. the risk factor of industrial injury is high, and workers are easy to bruise the head and hands by mechanical arms;
2. manual oiling is easy to omit, so that the phenomenon of pulling injury occurs when a product is stamped;
3. oil stains easily flow into the ground from the workbench to cause environmental pollution, and oil cannot be recycled.
SUMMERY OF THE UTILITY MODEL
To the problem that the above-mentioned background art provided, the utility model aims at: aims to provide an automatic oiling device for stamping production.
In order to realize the technical purpose, the utility model discloses a technical scheme as follows:
the utility model provides an automatic oiling device is used in punching press production, includes the body frame and installs its characterized in that in the gyro wheel of this body frame below: an oil injection plate is connected above the main frame, the oil injection plate is connected with a clamping mechanism, an air cylinder is connected above the oil injection plate, the output end of the air cylinder is fixedly connected with the clamping mechanism, and the main frame is provided with an oil storage mechanism, an electric air pump and a three-position electromagnetic valve;
the oil injection plate is provided with an oil storage tank, and the inner wall of the oil storage tank is provided with an oil overflow port;
the clamping mechanism comprises a clamping block, and the clamping block is connected with an oil nozzle;
the oil storage mechanism comprises a main oil tank, an auxiliary oil tank is connected above the main oil tank, the main oil tank is provided with a main oil inlet and a main oil outlet, the main oil outlet is connected with a solenoid valve, the main oil tank is connected with a liquid level sensor, the main oil tank is provided with an air inlet, the air inlet and the main oil inlet are respectively provided with a one-way valve, the auxiliary oil tank is provided with an auxiliary oil inlet and an auxiliary oil outlet, the auxiliary oil inlet is connected with an oil overflow port, the auxiliary oil outlet is connected with the main oil inlet, and the main oil outlet is connected with an oil nozzle;
the electric air pump is provided with a barometer and is connected with a three-position electromagnetic valve, and the three-position electromagnetic valve is connected with an air inlet end and an air outlet end of the air cylinder and an air inlet on the main oil tank respectively.
Further inject, the oil spilling mouth is connected with the filter screen, such structural design for during the residue iron fillings in the fluid can not get into oil storage mechanism through the oil spilling mouth, cause fluid circulation inefficacy and jam.
The clamping blocks are four in number and are connected with rubber plates, so that the shape formed by the four clamping blocks can adapt to quadrilateral stamping materials, the rubber plates increase the friction force during clamping, and the deformation of the materials during clamping is avoided.
Further define, the main oil tank is equipped with the observation window, such structural design for the fluid condition in the main oil tank can be known through the observation window, thereby knows when need additionally refuel the manual work of main oil tank, with the fluid that the replenishment was consumed.
Further, the oil storage tank is provided with a supporting block, and the structural design provides support for the movement of the cylinder.
The utility model has the advantages that:
1. manual operation is not needed, the labor intensity of workers is reduced, and industrial injuries are avoided;
2. the oil can be recycled, so that the oil cost is saved, and the environmental pollution is avoided;
3. the incomplete manual oiling is avoided, and the qualification rate of the stamping products is improved.
Drawings
The present invention can be further illustrated by the non-limiting examples given in the accompanying drawings;
FIG. 1 is a schematic structural view of an embodiment of an automatic oiling device for stamping production according to the present invention;
FIG. 2 is a schematic structural view of an oil storage mechanism in an embodiment of the automatic oiling device for stamping production of the present invention;
FIG. 3 is a schematic structural view of a clamping mechanism in an embodiment of an automatic oiling device for stamping production according to the present invention;
FIG. 4 is a schematic structural view of an oil filling plate in an embodiment of the automatic oil filling device for stamping production according to the present invention;
the main element symbols are as follows:
the main frame 1, the roller 2, the oil storage mechanism 3, the main oil tank 309, the auxiliary oil tank 301, the auxiliary oil inlet 3011, the auxiliary oil outlet 3012, the main oil inlet 302, the air inlet 303, the one-way valve 304, the liquid level sensor 305, the observation window 306, the main oil outlet 307, the electromagnetic valve 308, the electric air pump 4, the air pressure gauge 401, the three-position electromagnetic valve 5, the oil injection plate 6, the oil storage tank 601, the support block 602, the oil spilling port 603, the air cylinder 7, the clamping mechanism 8, the clamping block 801, the rubber plate 802 and the oil nozzle 803.
Detailed Description
In order to make the present invention better understood by those skilled in the art, the technical solutions of the present invention are further described below with reference to the accompanying drawings and examples.
As shown in fig. 1-4, the utility model discloses an automatic oiling device for stamping production, include body frame 1 and install in 2 its characterized in that of gyro wheel of this body frame 1 below: an oil injection plate 6 is connected above the main frame 1, the oil injection plate 6 is connected with a clamping mechanism 8, a cylinder 7 is connected above the oil injection plate 6, the output end of the cylinder 7 is fixedly connected with the clamping mechanism 8, and the main frame 1 is provided with an oil storage mechanism 3, an electric air pump 4 and a three-position electromagnetic valve 5;
the oil injection plate 6 is provided with an oil storage tank 601, and the inner wall of the oil storage tank 601 is provided with an oil overflow port 603;
the clamping mechanism 8 comprises a clamping block 801, and the clamping block 801 is connected with an oil nozzle 803;
the oil storage mechanism 3 comprises a main oil tank 309, an auxiliary oil tank 301 is connected above the main oil tank 309, the main oil tank 309 is provided with a main oil inlet 302 and a main oil outlet 307, the main oil outlet 307 is connected with an electromagnetic valve 308, the main oil tank 309 is connected with a liquid level sensor 305, the main oil tank 309 is provided with an air inlet 303, the air inlet 303 and the main oil inlet 302 are both provided with one-way valves 304, the auxiliary oil tank 301 is provided with an auxiliary oil inlet 3011 and an auxiliary oil outlet 3012, the auxiliary oil inlet 3011 is connected with an oil spilling port 603, the auxiliary oil outlet 3012 is connected with the main oil inlet 302, and the main oil outlet 307 is connected with an oil nozzle 803;
the electric air pump 4 is provided with a barometer 401, the electric air pump 4 is connected with a three-position electromagnetic valve 5, and the three-position electromagnetic valve 5 is respectively connected with the air inlet end and the air outlet end of the air cylinder 7 and the air inlet 303 on the main oil tank 309.
In the implementation of the scheme, the control of various electric appliances in the automatic oiling device is completed by a PLC (programmable logic controller) for controlling the manipulator;
before stamping, a material is grabbed into the clamping mechanism 8 by a manipulator, after the material is in place, the air cylinder 7 starts to act, the power source of the air cylinder 7 is the electric air pump 4, the air cylinder 7 extends out of a push rod to push the clamping block 801 to be closed and to be contacted with the material to finish clamping, then the electromagnetic valve 308 is opened, oil flows out from the main oil outlet 307 to reach the oil nozzle 803, the oil outlet position of the oil nozzle 803 is higher than the upper surface of the material, the power of the oil is provided by high-pressure air in the main oil tank 309, the high-pressure air is pumped into the oil inlet 303 by the electric air pump 4, the check valve 304 on the air inlet 303 avoids gas backflow, the oil sprayed out from the oil nozzle 803 wets the stamping surface of the material, scratches or burrs during product pressing or demoulding are avoided, after the material is filled with oil, the three-position electromagnetic valve 5 is reversed, the air cylinder 7 reversely acts to enable the clamping mechanism 8 to loosen the material, grabbing the material by a manipulator and pressing the material;
as the number of times of refueling materials is increased, oil liquid is continuously accumulated in the oil storage tank 601, when the oil liquid reaches a certain height, the oil liquid flows out of the oil spilling port 603 and enters the auxiliary oil tank 301 through the auxiliary oil inlet 3011 for transferring, when the oil in the main oil tank 309 is continuously consumed, the residual space becomes larger, the high-pressure gas is diluted or because the high-pressure gas leaks and is discharged from the main oil outlet 307, the air pressure in the main oil tank 309 is reduced, the oil in the auxiliary oil tank 301 can enter the main oil tank 309 through the check valve 304 on the main oil inlet 302, thereby completing the oil circulation, when the liquid level in the main oil tank 309 is continuously raised by the supplemented oil to trigger the liquid level sensor 305, the electric air pump 4 is reversed by the three-position electromagnetic valve 5, the air pressure in the main oil tank 309 is increased, so that the oil can have a certain pressure and flows from the main oil outlet 307 to the oil nozzle 803, and the air pressure in the main oil tank 309 during inflation can be represented by the air pressure meter 401.
Preferably, oil spilling mouth 603 is connected with the filter screen, such structural design for during the residue iron fillings in the fluid can not get into oil storage mechanism 3 through oil spilling mouth 603, cause fluid circulation inefficacy and jam. In fact, other structural shapes which avoid scrap iron residues to participate in oil circulation can be specifically considered according to specific conditions.
Preferably, the number of the clamping blocks 801 is four, and the rubber plate 802 is connected to the clamping blocks 801, so that the shape formed by the four clamping blocks 801 can adapt to quadrilateral stamping materials, the rubber plate 802 increases the friction force during clamping, and the deformation of the materials during clamping is also avoided. In fact, other configurations of the clamping blocks 801 are also contemplated, as the case may be.
Preferably, the main tank 309 is provided with a viewing window 306, and the structure is designed such that the oil condition in the main tank 309 can be known through the viewing window 306, so as to know when the main tank 309 needs to be manually and additionally filled with oil to replenish the consumed oil. In fact, other configurations of the main tank 309 may be specifically contemplated depending on the particular circumstances.
Preferably, the oil reservoir 601 is provided with a support block 602, which is configured to provide support for the movement of the cylinder 7. In fact, other support structures for the movement of the cylinder 7 may also be specifically considered, depending on the specific situation.
The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (5)
1. The utility model provides an automatic oiling device is used in punching press production, includes body frame (1) and installs gyro wheel (2) its characterized in that in this body frame (1) below: an oil injection plate (6) is connected above the main frame (1), the oil injection plate (6) is connected with a clamping mechanism (8), an air cylinder (7) is connected above the oil injection plate (6), the output end of the air cylinder (7) is fixedly connected with the clamping mechanism (8), and the main frame (1) is provided with an oil storage mechanism (3), an electric air pump (4) and a three-position electromagnetic valve (5);
the oil injection plate (6) is provided with an oil storage tank (601), and the inner wall of the oil storage tank (601) is provided with an oil overflow port (603);
the clamping mechanism (8) comprises a clamping block (801), and an oil nozzle (803) is connected to the clamping block (801);
the oil storage mechanism (3) comprises a main oil tank (309), an auxiliary oil tank (301) is connected above the main oil tank (309), the main oil tank (309) is provided with a main oil inlet (302) and a main oil outlet (307), the main oil outlet (307) is connected with an electromagnetic valve (308), the main oil tank (309) is connected with a liquid level sensor (305), the main oil tank (309) is provided with an air inlet (303), the air inlet (303) and the main oil inlet (302) are both provided with a one-way valve (304), the auxiliary oil tank (301) is provided with an auxiliary oil inlet (3011) and an auxiliary oil outlet (3012), the auxiliary oil inlet (3011) is connected with an oil overflow port (603), the auxiliary oil outlet (3012) is connected with the main oil inlet (302), and the main oil outlet (307) is connected with an oil nozzle (803);
the electric air pump (4) is provided with a barometer (401), the electric air pump (4) is connected with a three-position electromagnetic valve (5), and the three-position electromagnetic valve (5) is connected with an air inlet end and an air outlet end of the air cylinder (7) and an air inlet (303) on the main oil tank (309).
2. The automatic oiling device for stamping production as defined in claim 1, wherein: the oil overflow port (603) is connected with a filter screen.
3. The automatic oiling device for stamping production as defined in claim 2, wherein: the number of the clamping blocks (801) is four, and the rubber plates (802) are connected to the clamping blocks (801).
4. The automatic oiling device for stamping production as defined in claim 3, wherein: the main oil tank (309) is provided with an observation window (306).
5. The automatic oiling device for stamping production as defined in claim 4, wherein: the oil storage tank (601) is provided with a supporting block (602).
Priority Applications (1)
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CN202120855878.9U CN215144058U (en) | 2021-04-25 | 2021-04-25 | Automatic oiling device for stamping production |
Applications Claiming Priority (1)
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CN202120855878.9U CN215144058U (en) | 2021-04-25 | 2021-04-25 | Automatic oiling device for stamping production |
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CN215144058U true CN215144058U (en) | 2021-12-14 |
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CN202120855878.9U Active CN215144058U (en) | 2021-04-25 | 2021-04-25 | Automatic oiling device for stamping production |
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2021
- 2021-04-25 CN CN202120855878.9U patent/CN215144058U/en active Active
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