CN215088654U

CN215088654U - Coke mechanical ball making integrated machine

Info

Publication number: CN215088654U
Application number: CN202121011063.9U
Authority: CN
Inventors: 张萍; 陈津
Original assignee: Shaoxing Shangyu Hongxing Machinery Instrument Manufacturing Co ltd
Current assignee: Shaoxing Shangyu Hongxing Machinery Instrument Manufacturing Co ltd
Priority date: 2021-05-12
Filing date: 2021-05-12
Publication date: 2021-12-10
Anticipated expiration: 2031-05-12

Abstract

The utility model discloses a coke mechanical ball making integrated machine, which comprises a hob cutter driving component, a hob cutter component, a ball forming sieve and a ball sieve driving component; the hob driving assembly comprises a first motor and a first transmission assembly; the hob assembly comprises a rotating shaft, a rotating disc and a hob; the first motor is matched with a rotating shaft through a first transmission assembly, the rotating shaft is simultaneously matched with at least two rotating discs, and the hob cutter is arranged among the rotating discs; the balling sieve is integrally in a cylinder shape and is provided with ball holes; the ball screen driving assembly comprises a second motor, a second transmission assembly and a plurality of driving shafts; the second motor is matched with one of the driving shafts through a second transmission assembly, and the driving shafts are arranged on the side surface of the balling screen and are in running fit with the balling screen. The utility model discloses thereby can solve and how to make balling-up sieve rotate the technical problem who improves the system ball effect.

Description

Coke mechanical ball making integrated machine

Technical Field

The utility model relates to a coke ball making machine, in particular to a coke ball making machine which adopts a multi-axis linkage mode to rotate a ball forming screen.

Background

The coke ball making machine is mainly used for preparing blocky coke into balls in a cutting and rubbing mode, so that the comprehensive performance of the coke can be tested conveniently.

Chinese patent publication No. CN212663474U discloses a coke pelletizing integrated machine, which comprises a coke pelletizing screening machine and a coke ball grinder, wherein the coke ball grinder is located below the coke pelletizing screening machine, a vibrating feeder is further installed on the upper portion of the coke pelletizing screening machine, a feed inlet of the coke pelletizing screening machine is located below an outlet of the vibrating feeder, the vibrating screening machine is installed below a feed outlet of the coke ball grinder, a screen plate of the vibrating screening machine is inclined downwards, a carbon ball collecting box is arranged at the lowest end of the screen plate, a material discarding plate is arranged at the lower portion of the screen plate, and a material discarding box is arranged at the lower end of the material discarding plate. Compared with traditional pelletizing equipment, the equipment has the advantages that the coke crushing pelletizing and particle discharging capacity of the coke pelletizing and screening machine is identical, rotation blockage or waste is avoided, manual material transfer between equipment is eliminated, automatic unmanned intervention can be realized, and the energy consumption is lower.

Chinese patent publication No. CN210719872U discloses an automatic coke weighing device and coke ball making equipment. The coke movable door driving mechanism comprises a movable door overturning bracket, a bracket driving cylinder, an electromagnetic valve, a cylinder rotary joint, a battery valve wiring positive electrode, a battery valve wiring negative electrode and a positive and negative electrode conductive mounting seat; one end of the movable door overturning support is matched with the movable door, the other end of the movable door overturning support is matched with the support driving cylinder, and the support driving cylinder is simultaneously matched with the electromagnetic valve. The utility model discloses can solve and how to carry out the technical problem that opens and shuts automatically to the coke dodge gate.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a coke machine system ball all-in-one solves the technical problem who how makes the balling screen rotate and improve the system ball effect.

The coke mechanical ball making integrated machine comprises a hob driving assembly, a hob assembly, a ball forming sieve and a ball sieve driving assembly; the hob driving assembly comprises a first motor and a first transmission assembly; the hob assembly comprises a rotating shaft, a rotating disc and a hob; the first motor is matched with a rotating shaft through a first transmission assembly, the rotating shaft is simultaneously matched with at least two rotating discs, and the hob cutter is arranged among the rotating discs; the balling sieve is integrally in a cylinder shape and is provided with ball holes; the ball screen driving assembly comprises a second motor, a second transmission assembly and a plurality of driving shafts; the second motor is matched with one of the driving shafts through a second transmission assembly, and the driving shafts are arranged on the side surface of the balling screen and are in running fit with the balling screen.

The first transmission assembly comprises a first belt pulley and a first belt, and the number of the rotating discs is two; the first motor is matched with the first belt pulley through a first belt, the rotating shaft is fixed on the first belt pulley, and three groups of hobbing cutters are arranged between the two rotating discs.

The second transmission assembly comprises a first gear and a first chain; the first gear is fixed on one of the driving shafts and is matched with the second motor through a first chain.

The three driving shafts are integrally arranged in a triangular mode, wherein one driving shaft is arranged at the top, and the other two driving shafts are arranged at the bottom; and a synchronous gear is arranged between the two driving shafts at the bottom, and the two synchronous gears are provided with synchronous chains.

The two ends of the driving shaft at the top are respectively provided with an adjusting mechanism, and the adjusting mechanisms comprise adjusting blocks, clamping blocks, adjusting springs and adjusting plates; the adjusting block is internally and hollowly provided with an end head of the driving shaft, two sides of the adjusting block are respectively provided with a clamping block, the top of the adjusting block is provided with an adjusting spring, the clamping blocks are matched with the adjusting plate through screws, and the adjusting block is matched with the adjusting plate through the adjusting spring.

Two cylindrical driving pieces are arranged on the driving shaft and are arranged at two ends of the balling screen.

The rotating shaft is provided with a rotating shaft fixing disc, a feeding port is arranged between the rotating shaft fixing disc and the balling sieve, and the feeding port is provided with a feeding hopper.

The pivot fixed disk has the discharge opening, and this discharge opening disposes the discharge door.

A screen mechanism is arranged below the balling screen and comprises a screen and a reticulated shell with an opening at the top; the screen is arranged in the reticulated shell, and the bottom of the reticulated shell is provided with a first discharge hopper and a second discharge hopper; the first discharge hopper is positioned below the screen, and the second discharge hopper is positioned on one side of the first discharge hopper.

A movable plate is arranged below the screen and on one side of the first discharging hopper, and is provided with a rocker mechanism which comprises a rocker, a rocking wheel and a second belt; one side of the second belt is matched with the first motor, the other end of the second belt is matched with the rocking wheel, and the rocking wheel is provided with an eccentric rocking handle which is matched with the rocking bar.

The utility model has the advantages that: the utility model adopts the ball sieve driving component to drive the screen to rotate, so that the screen is changed from static state to dynamic state, thereby obviously improving the ball making effect; by configuring the adjusting mechanism, the ball forming sieve can be matched with ball forming sieves with different specifications; because the feed hopper is designed between the rotating shaft fixing disc and the balling sieve, the product structure is simplified; through the configuration fly leaf, can be nimble like this move the screen cloth to prevent that the coke from blocking the screen cloth.

Drawings

FIG. 1 is a schematic diagram of the present pelletizer;

FIG. 2 is another side schematic view of the pelletizer of FIG. 1;

FIG. 3 is another side schematic view of the pelletizer of FIG. 1;

FIG. 4 is a schematic view of the entirety of the ball making unit therein;

FIG. 5 is a layout of the combination of the hob assembly, the balling screen and the ball screen drive assembly;

FIG. 6 is another side schematic view of the combination of components of FIG. 5;

FIG. 7 is a schematic view of a hob assembly;

FIG. 8 is a schematic view of a balling screen;

FIG. 9 is a schematic view of a screen mechanism;

FIG. 10 is a schematic diagram of the practice of the invention;

in the figure, 1, a hob driving component, 11, a first motor, 12, a first transmission component, 121, a first belt pulley, 122, a first belt, 2, a hob component, 21, a rotating shaft, 22, a rotating disc, 23, a hob, 24, a rotating shaft fixing disc, 241, a feeding hole, 242, a feeding hopper, 243, a discharging hole, 3, a ball forming screen, 31, a ball hole, 4, a ball screen driving component, 41, a second motor, 42, a second transmission component, 421, a first gear, 422, a first chain, 423, a synchronous gear, 424, a synchronous chain, 43, a driving shaft, 44, a driving piece, 5, a screen mechanism, 51, a screen, 52, a screen shell, 521, a first discharging hopper, 522, a second discharging hopper, 523, a movable plate, 53, a bin, 6, a shell, 7, a discharging ladder, 8, a suspension mechanism, 9, an adjusting mechanism, 91, an adjusting block, 92, a clamping block, 93, an adjusting spring, 94, an adjusting plate, 523, an adjusting plate, a bin, a synchronizing plate, a gear, 10. a rocker mechanism.

Detailed Description

Referring to fig. 1 to 10, the coke mechanical ball making machine in the figure comprises a hob assembly 1, a hob assembly 2, a balling screen 3 and a ball screen driving assembly 4; wherein the hob drive assembly 1 is used to rotate the hob 23 of the hob assembly 2, thereby cutting the lump coke into balls. The hob assembly 2 is used to provide the hob 23 to cut and grind the lump coke. The balling screen 3 is used for being matched with the hob 23 to realize that the globular coke falls into the discharge hopper. Ball screen drive assembly 4 is used to rotate ball screen 3 to facilitate the fall of coke onto screen 51 below ball screen 3. The coke mechanical ball-making all-in-one machine also comprises a shell 6, a pouring ladder 7 for facilitating pouring, and other parts are additionally arranged as required, and the relation of the parts can be referred to as shown in the figure besides the following description.

The hob drive assembly 1 comprises a first motor 11, a first transmission assembly 12. The first motor 11 drives the hob 23 of the hob assembly 2 to rotate in a belt driving manner. The first motor 11 is a conventional belt-coupled motor, which is mounted in a bottom horizontal position of the entire apparatus. The first transmission assembly 12 includes a first pulley 121, a first belt 122. The hob assembly 2 comprises one rotary shaft 21, two rotary discs 22, three hobs 23 or three sets of hobs 23 consisting of a plurality of hobs 23. The rotating shaft 21 is fixed to a first belt pulley 121 according to the position shown in the figure, and the first belt pulley 121 is rotated by the first motor 11 through a first belt 122; the rotary shaft 21 is also fixed between the two rotary disks 22 in the position shown in the figure, and the hob 23 is also arranged between the two rotary disks 22. With the above configuration, when the first motor 11 is driven by the first transmission assembly 12, the hob 23 can cut the coke placed in the ball sieve 3. In practical applications, the first transmission mode may also adopt an existing structure capable of driving the rotating shaft 21 to rotate, the hob 23 may be specifically selected according to needs by selecting a spiral structure or a structure with a plurality of blades, and the number of components, such as the number of the rotating discs 22, may be selected according to design requirements.

In order to fix the rotating shaft 21, a shaft fixing plate 24 may be provided in the direction of the rotating shaft 21 with respect to the first pulley 121, a feed opening 241 may be provided between the shaft fixing plate 24 and the ball forming sieve 3, and a hopper 242 may be provided in the feed opening 241. When the ball making is completed, a discharge opening 243 may be formed in the bottom of the shaft fixing disk 24, i.e., in the direction opposite to the feed opening 241, and the discharge opening 243 may be provided with a discharge gate so that the coke remaining in the inside of the ball forming sieve 3 can be discharged by opening the discharge gate.

The whole balling sieve 3 is designed into a cylinder shape, the inside of the balling sieve is hollow, and the outer surface of the balling sieve is provided with a ball hole 31; the balling screen 3 is formed by bending and welding an iron plate by a bending machine, and the ball hole 31 can be operated by a punching machine. In practical application, the specific shape of the balling sieve 3 can be selected according to requirements, and can be designed into a conventional geometric shape such as an ellipse or an irregular shape.

The ball screen drive assembly 4 includes a second motor 41, a second transmission assembly 42, and three drive shafts 43. The second electric motor 41 is used for driving a driving shaft 43 to rotate through a second transmission assembly 42, the second electric motor 41 is fixed on the whole equipped shell 6 by a conventional suspension mechanism 8, and the type of the second electric motor 41 can refer to an electric motor matched with a chain transmission. The second transmission assembly 42 comprises a first gear 421, a first chain 422; the first gear 421 is fixed at an end of one of the driving shafts 43, and the first chain 422 is disposed between the second motor 41 and the first gear 421, so that when the second motor 41 rotates, the one driving shaft 43 is driven to rotate by the first chain 422 and the first gear 421. The above-mentioned drive shaft 43 is disposed at a position on one side of the bottom of the balling sieve 3 and is fixed to the equipment case 6 through a bearing at the same time, the second of the remaining two drive shafts 43 is disposed on the other side of the bottom of the balling sieve 3, and the third drive shaft 43 is disposed on the top of the balling sieve 3, so that the three drive shafts 43 are disposed in a triangular pattern and attached to the outside of the balling sieve 3, and thus when the drive shafts 43 are rotated, the balling sieve 3 can be rotated at the same time. In order to rotate the two drive shafts 43 at the bottom of the ball forming screen 3 at the same time, a synchronizing gear 423 may be provided between the two drive shafts 43, and the two synchronizing gears 423 may be provided with a synchronizing chain 424. In order to enhance the fitting strength of the drive shaft 43 and the ball forming screen 3 and to prevent a gap from being generated due to looseness, two cylindrical driving members 44 may be fitted over the drive shaft 43, and the two driving members 44 may be disposed at both ends of the ball forming screen 3, respectively. In practice, the ball screen drive assembly 4 may also be driven by conventional means such as belts or machine members.

In order to accommodate the different sizes of the balling sieves 3, an adjusting mechanism 9 may be provided at each of both end portions of the driving shaft 43 at the top of the balling sieve 3. The adjusting mechanism 9 comprises an adjusting block 91, a clamping block 92, an adjusting spring 93 and an adjusting plate 94; the adjusting block 91 is used for fixing the driving shaft 43 and keeping a certain lifting retention amount, the clamping block 92 is used for limiting the adjusting block 91 and simultaneously achieving adjustment of different height positions through cooperation with the screw rod, the adjusting spring 93 is used for enabling the adjusting block 91 to reset, and the adjusting plate 94 is used for achieving adjustment of elasticity of the spring through cooperation with the adjusting spring 93. The adjusting block 91 is hollow for disposing the head and bearing of the driving shaft 43, and the adjusting spring 93 and the adjusting plate 94 are disposed on the top of the adjusting block 91. The two sides of the adjusting block 91 are respectively provided with the clamping block 92, the clamping block 92 is fixed on the shell 6 of the whole device by bolts, the clamping block 92 is matched with the adjusting plate 94 by a screw rod, and the specific matching relation can be seen in the figure. In practical applications, the adjusting mechanism 9 may also adopt other structures as long as they can perform the fixing and adjusting functions.

In order to screen the prepared shot coke, a screen mechanism 5 may be provided below the shot screen 3. The screen mechanism 5 comprises a screen 51, an open-topped mesh shell 52; the screen mesh 51 is arranged inside the reticulated shell 52 and right below the balling screen 3, and the bottom of the reticulated shell 52 is provided with a first discharge hopper 521 and a second discharge hopper 522; a first hopper 521 is located below the screen 51 and a second hopper 522 is located to one side of the first hopper 521, each hopper being provided with a bin 53, so that the prepared pellets are sorted for other purposes. In order to prevent coke blockage under the screen 51, a movable plate 523 is designed under the screen 51 and on one side of the first discharging hopper 521, the movable plate 523 is configured with a conventional rocker mechanism 10, and the rocker mechanism 10 comprises conventional components such as rockers, rocking wheels, a second belt and the like; one side of the second belt 7 is matched with the first motor 11, the other end of the second belt is matched with the rocking wheel, and the rocking wheel is provided with an eccentric rocking handle which is matched with the rocking bar. Thus, when the first motor 11 works, the rocker mechanism drives the movable plate 523 to perform a tilting motion through the eccentric rocking handle, so that the coke falls to a corresponding position.

In order to make the purpose, technical solution and advantages of the present invention more apparent, the following detailed description of the present invention is provided with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the present disclosure.

In the description of the present technical solution, it should be noted that the terms such as "above" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for convenience of describing the technical solution and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation and operate, and thus, should not be construed as limiting the technical solution. Furthermore, the terms "first" and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. The number of each part of the scheme can be adaptively changed according to the requirement.

Although embodiments of the present technical solution have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the technical solution, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Coke mechanical ball making all-in-one machine is characterized in that: the ball forming screen comprises a hob driving assembly, a hob assembly, a ball forming screen and a ball screen driving assembly; the hob driving assembly comprises a first motor and a first transmission assembly; the hob assembly comprises a rotating shaft, a rotating disc and a hob; the first motor is matched with a rotating shaft through a first transmission assembly, the rotating shaft is simultaneously matched with at least two rotating discs, and the hob cutter is arranged among the rotating discs; the balling sieve is integrally in a cylinder shape and is provided with ball holes; the ball screen driving assembly comprises a second motor, a second transmission assembly and a plurality of driving shafts; the second motor is matched with one of the driving shafts through a second transmission assembly, and the driving shafts are arranged on the side surface of the balling screen and are in running fit with the balling screen.

2. The coke mechanical pelletizing all-in-one machine of claim 1, characterized in that: the first transmission assembly comprises a first belt pulley and a first belt, and the number of the rotating discs is two; the first motor is matched with the first belt pulley through a first belt, the rotating shaft is fixed on the first belt pulley, and three groups of hobbing cutters are arranged between the two rotating discs.

3. The coke mechanical pelletizing all-in-one machine of claim 2, characterized in that: the second transmission assembly comprises a first gear and a first chain; the first gear is fixed on one of the driving shafts and is matched with the second motor through a first chain.

4. The coke mechanical pelletizing all-in-one machine of claim 3, characterized in that: the three driving shafts are integrally arranged in a triangular mode, wherein one driving shaft is arranged at the top, and the other two driving shafts are arranged at the bottom; and a synchronous gear is arranged between the two driving shafts at the bottom, and the two synchronous gears are provided with synchronous chains.

5. The coke mechanical pelletizing all-in-one machine of claim 4, characterized in that: the two ends of the driving shaft at the top are respectively provided with an adjusting mechanism, and the adjusting mechanisms comprise adjusting blocks, clamping blocks, adjusting springs and adjusting plates; the adjusting block is internally and hollowly provided with an end head of the driving shaft, two sides of the adjusting block are respectively provided with a clamping block, the top of the adjusting block is provided with an adjusting spring, the clamping blocks are matched with the adjusting plate through screws, and the adjusting block is matched with the adjusting plate through the adjusting spring.

6. The coke mechanical pelletizing all-in-one machine of claim 1, characterized in that: two cylindrical driving pieces are arranged on the driving shaft and are arranged at two ends of the balling screen.

7. The coke mechanical pelletizing all-in-one machine of claim 5, characterized in that: the rotating shaft is provided with a rotating shaft fixing disc, a feeding port is arranged between the rotating shaft fixing disc and the balling sieve, and the feeding port is provided with a feeding hopper.

8. The coke mechanical pelletizing unitary machine of claim 7, wherein: the pivot fixed disk has the discharge opening, and this discharge opening disposes the discharge door.

9. The coke mechanical pelletizing unitary machine of claim 8, wherein: a screen mechanism is arranged below the balling screen and comprises a screen and a reticulated shell with an opening at the top; the screen is arranged in the reticulated shell, and the bottom of the reticulated shell is provided with a first discharge hopper and a second discharge hopper; the first discharge hopper is positioned below the screen, and the second discharge hopper is positioned on one side of the first discharge hopper.

10. The coke mechanical pelletizing all-in-one machine of claim 9, characterized in that: a movable plate is arranged below the screen and on one side of the first discharging hopper, and is provided with a rocker mechanism which comprises a rocker, a rocking wheel and a second belt; one side of the second belt is matched with the first motor, the other end of the second belt is matched with the rocking wheel, and the rocking wheel is provided with an eccentric rocking handle which is matched with the rocking bar.