CN215088228U - Prebaked anode shaping automatic spray kickoff - Google Patents
Prebaked anode shaping automatic spray kickoff Download PDFInfo
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- CN215088228U CN215088228U CN202120760645.0U CN202120760645U CN215088228U CN 215088228 U CN215088228 U CN 215088228U CN 202120760645 U CN202120760645 U CN 202120760645U CN 215088228 U CN215088228 U CN 215088228U
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Abstract
The utility model relates to a prebaked anode shaping technical field for electrolytic aluminum relates to a prebaked anode shaping automatic spray dials material device, including the make-up machine hopper, fixed mounting has the automatic spray to dial material device on the make-up machine hopper, the below that the automatic spray dials material device is equipped with the make-up machine mould, the top that the automatic spray dials material device is equipped with the ballast weight, the automatic spray dials the material device and includes manipulator assembly. The utility model discloses reached the quality that improves and stabilize the positive pole carbon piece, improved production efficiency, reduced the purpose of the extravagant phenomenon of oil and cutting fluid, can reduce workman's intensity of labour, improved workman operational environment, effectually alleviateed artifical intensity of labour, improved production efficiency and product quality.
Description
Technical Field
The utility model relates to a prebaked anode forming technology field for electrolytic aluminum, in particular to a prebaked anode forming automatic spraying and stirring device.
Background
During the forming process of a prebaked anode carbon block (hereinafter referred to as anode carbon block) for electrolytic aluminum, the density and thickness of each part of the formed anode carbon block are uneven due to uneven thickness accumulated in a mold after material pouring, and the quality of the anode carbon block is seriously influenced. After the anode carbon block is formed, when the die is separated from the anode carbon block, the die is easy to stick, so that part of the surface of the anode carbon block is torn, the anode carbon block is scrapped, and meanwhile, the die is stuck with anode carbon block materials, which can seriously affect the forming production of the next die anode carbon block.
At present, when the anode carbon block is molded and produced, an operator sprays wear-resistant hydraulic oil and cutting fluid onto the inner wall of a mold by a spray gun before pouring the material, so that the mold is lubricated and cooled, the material cannot be adhered during demolding, and the accumulated material is shoveled by the operator by a shovel after pouring the material into the mold, so that continuous and stable production is basically realized.
Because the forming machine can generate strong and high-frequency vibration and strong noise continuously during working, and substances such as asphalt, stone tar and the like in the forming material volatilize at high temperature, field operators are easy to fatigue and irritate, and the working environment is extremely poor. Moreover, the amount of oil and cutting fluid sprayed by workers is random and uneven, and the standard for leveling the accumulated materials is different, so that the quality of the produced anode carbon block is still not stable enough.
SUMMERY OF THE UTILITY MODEL
To the not enough of prior art, the utility model provides a prebaked anode shaping automatic spray stirring device has reached the quality that improves and stabilize the positive pole carbon piece, improves production efficiency, reduces the purpose of the extravagant phenomenon of oil and cutting fluid, can reduce workman's intensity of labour, improves workman operational environment, and effectual artifical intensity of labour that has alleviateed has improved production efficiency and product quality.
In order to solve the technical problem, the utility model provides a following technical scheme: an automatic spraying and stirring device for prebaked anode forming comprises a forming machine hopper, wherein an automatic spraying and stirring device is fixedly mounted on the forming machine hopper, a forming machine mold is arranged below the automatic spraying and stirring device, and a weight is arranged above the automatic spraying and stirring device;
the automatic spraying and material stirring device comprises a manipulator assembly, a material stirring rake assembly is fixedly mounted at the free end of the bottom of the manipulator assembly, a spraying plate assembly is mounted at the free end of the bottom of the manipulator assembly and is located on the right side of the top of the material stirring rake assembly, and an upper nozzle assembly is mounted at the top of the manipulator assembly.
Further, the manipulator assembly comprises an X-axis moving assembly, a Z-axis moving assembly is installed at a free end of the X-axis moving assembly, an X-axis servo motor is fixedly installed on the Z-axis moving assembly and is in transmission connection with the X-axis moving assembly, and an X-axis drag chain is installed on the X-axis moving assembly.
Furthermore, a Z-axis servo motor is fixedly mounted on the Z-axis moving assembly, the output end of the Z-axis servo motor is in transmission connection with the Z-axis moving assembly, and a Z-axis drag chain is mounted on the Z-axis moving assembly.
Further, dial the rake subassembly and include the reinforcement sheet metal component, the bottom fixed mounting who strengthens the sheet metal component has the stainless steel cylinder, install the reinforcing bar post that is used for fixed range on the stainless steel cylinder.
Further, the spraying plate component comprises a fixed metal plate, an cover plate is installed at the top of the fixed metal plate, and first nozzle groups are installed on the fixed metal plate and the cover plate.
Further, the nozzle assembly comprises a height adjustment rod, and a second nozzle group is mounted on the height adjustment rod.
The utility model provides a prebaked anode shaping automatic spray stirring device, possess following beneficial effect:
1. the utility model discloses realize with low costs, effectually alleviateed artifical intensity of labour, improved production efficiency and product quality, be fit for extensive the popularization.
2. The utility model discloses on the mechanical mechanism who realizes, design benefit utilizes the action that the make-up machine hopper gos forward and moves back, realizes dialling stretching out and dodging that material and nozzle mechanism are ingenious.
3. The utility model discloses can reduce workman's intensity of labour, improve workman operational environment, improve and stabilize the quality of positive pole carbon piece, improve production efficiency, reduce the waste of oil and cutting fluid.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a side view of the present invention;
fig. 3 is a schematic view of the three-dimensional structure of the automatic spraying and stirring device of the present invention.
In the figure: 1. a forming machine hopper; 2. an automatic spraying and stirring device; 21. a manipulator assembly; 2101. an X-axis moving assembly; 2102. an X-axis servo motor; 2103. an X-axis drag chain; 2104. a Z-axis moving assembly; 2105. a Z-axis servo motor; 2106. a Z-axis drag chain; 22. a rake assembly; 2201. reinforcing the sheet metal part; 2202. a stainless steel cylinder; 2203. reinforcing ribs; 23. a shower plate assembly; 2301. fixing the metal plate; 2302. a cover plate; 2303. a first nozzle group; 24. a nozzle assembly; 2401. a height adjustment lever; 2402. a second nozzle group; 3. a forming machine mold; 4. and (5) weighing.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example one
Referring to fig. 1-3, the present invention provides a technical solution: an automatic spraying and stirring device for prebaked anode forming comprises a forming machine hopper 1, wherein an automatic spraying and stirring device 2 is fixedly arranged on the forming machine hopper 1, a forming machine mold 3 is arranged below the automatic spraying and stirring device 2, and a weight 4 is arranged above the automatic spraying and stirring device 2;
automatic spray and dial material device 2 includes manipulator assembly 21, and the free end fixed mounting of manipulator assembly 21 bottom dials material harrow subassembly 22, and the free end of manipulator assembly 21 bottom is installed and is sprayed board subassembly 23, sprays board subassembly 23 and is located the right side of dialling material harrow subassembly 22 top, and nozzle assembly 24 is installed at manipulator assembly 21's top, the utility model discloses on the mechanical mechanism who realizes, design benefit utilizes the action that the make-up machine hopper gos forward and moves back, realizes dialling the ingenious stretching out and dodging of material and nozzle mechanism.
In the using process, the whole automatic spraying and stirring device 2 is arranged on the front surface of a forming machine hopper 1 and can move forwards and backwards along with the hopper, after a forming machine mold 3 descends to the right position, the forming machine hopper 1 moves forwards, when a manipulator assembly 21 reaches the upper part of the forming machine mold 3, the forming machine hopper 1 stops, a spraying plate assembly 23 descends into the forming machine mold 3, an X-axis servo motor 2102 moves from one end to the other end along an X-axis moving assembly 2101 at a constant speed, meanwhile, a first nozzle group 2303 of the spraying plate assembly 23 sprays cutting fluid, and after the spraying plate assembly reaches the right position, the first nozzle group 2303 is closed.
The X-axis servo motor 2102 moves reversely along the X-axis moving assembly 2101, meanwhile, the first nozzle group 2303 sprays anti-wear hydraulic oil, after the first nozzle group 2303 is in place, the first nozzle group 2303 is closed, the spraying plate assembly 23 rises, and the forming machine hopper 1 continues to discharge and pour materials; after the material pouring of the forming machine hopper 1 is finished, retreating and stopping when the manipulator assembly 21 is above the forming machine mold 3;
the rake assembly 22 is driven by the Z-axis servo motor 2105 to move downward along the Z-axis moving assembly 2104 and insert into the material; the Z axis moves from the middle to one end along the X axis moving assembly 2101 under the drive of the X axis servo motor 2102, so that the material stirring action is realized, and meanwhile, the nozzle assembly 24 starts to spray cutting fluid;
after the X-axis servo motor 2102 moves to one end, the X-axis servo motor 2102 moves in the reverse direction to realize reverse material stirring, meanwhile, the nozzle assembly 24 closes cutting fluid and starts to spray anti-wear hydraulic oil until the X-axis servo motor 2102 moves to the other end; the X-axis servo motor 2102 returns to the middle position, all the nozzle groups are closed, the Z-axis servo motor 2105 moves upwards to draw the material poking rake assembly 22 out of the forming machine mold 3, the forming machine hopper 1 continues to retreat, and the weight 4 begins to descend to perform forming operation; after the hopper 1 of the forming machine retreats in place, a cycle is completed, and the circulation operation is continued after the carbon block and the mould are demoulded next time.
The automatic spraying and stirring method for molding the prebaked anode comprises the following steps:
after the forming machine mold falls in place, a plurality of nozzles are used for aiming at the periphery and the bottom of the inner wall of the mold and spraying cutting fluid at the same time, so that the mold is cooled;
an automatic moving mechanism is used for driving a nozzle to move from one end to the other end at a constant speed along the length direction of the die, and cutting fluid is sprayed while moving, so that the spraying uniformity is ensured;
after the nozzle reaches the position, cutting fluid is closed, the cutting fluid reversely moves to the initial position at a constant speed along the length direction, and abrasion-resistant hydraulic oil is sprayed while moving, so that the spraying uniformity is ensured;
after spraying is finished, closing the oil way, drawing out the nozzle, and pouring materials into the mold by the hopper;
pouring the material into a mold, wherein the middle of the material is stacked high, and the two sides of the material are stacked low; a stirring rake is used for inserting the materials from the middle, stirring the materials to one end in the length direction at a constant speed, adjusting the inserting depth after the materials are in place, stirring the materials to the other end at a constant speed, and starting a forming machine to vibrate in a small amplitude in the whole stirring process;
after the material poking harrow reciprocates once, the material poking harrow is upwards withdrawn from the mold, and the forming machine is started to vibrate greatly;
using a nozzle to aim at a carbon bowl part of the ballast weight above the die, spraying cutting fluid, and cooling the ballast weight;
an automatic moving mechanism is used for driving a nozzle to move from one end to the other end at a constant speed along the length direction of the die, and cutting fluid is sprayed while moving, so that the spraying uniformity is ensured;
after the nozzle is in place, cutting fluid is closed, the cutting fluid reversely moves to the initial position at a constant speed along the length direction, and abrasion-resistant hydraulic oil is sprayed while the cutting fluid moves, so that the uniform spraying is ensured;
after spraying, extracting the nozzle, and lowering the weight of the forming machine to press the material to start forming;
after the molding is finished, the molding machine lifts the mold to separate from the anode carbon block, and after the mold is dropped, the step one circulation is continued.
Example two
Referring to fig. 1-3, a prebaked anode forming automatic spraying and stirring device, a manipulator assembly 21 comprises an X-axis moving assembly 2101, a Z-axis moving assembly 2104 is installed at a free end of the X-axis moving assembly 2101, an X-axis servo motor 2102 is fixedly installed on the Z-axis moving assembly 2104, the X-axis servo motor 2102 is in transmission connection with the X-axis moving assembly 2101, an X-axis drag chain 2103 is installed on the X-axis moving assembly 2101, a Z-axis servo motor 2105 is fixedly installed on the Z-axis moving assembly 2104, an output end of the Z-axis servo motor 2105 is in transmission connection with the Z-axis moving assembly 2104, a Z-axis drag chain 2106 is installed on the Z-axis moving assembly 2104, the operation action of the manipulator assembly 21 can drive a stirring rake assembly 22 and a spraying plate assembly 23 to realize stirring and spraying following operation, the design is ingenious on a mechanical mechanism to realize, and the forward and backward actions of a hopper forming machine are utilized, the material shifting and nozzle mechanism is skillfully extended and avoided.
The material stirring rake component 22 comprises a reinforced sheet metal component 2201, a stainless steel cylinder 2202 is fixedly installed at the bottom of the reinforced sheet metal component 2201, a reinforced rib column 2203 for fixed arrangement is installed on the stainless steel cylinder 2202, the spraying plate component 23 comprises a fixed sheet metal 2301, a cover plate 2302 is installed at the top of the fixed sheet metal 2301, a first nozzle group 2303 is installed on the fixed sheet metal 2301 and the cover plate 2302, the nozzle component 24 comprises a height adjusting rod 2401, a second nozzle group 2402 is installed on the height adjusting rod 2401, the material stirring component 22 can stir a product, the nozzle component 24 can synchronously spray antiwear oil and cutting oil, after the X-axis servo motor 2102 moves to one end, the reverse movement is realized, meanwhile, the cutting oil is closed and starts to spray the antiwear oil, and the other end is moved until the X-axis servo motor 2102 moves to the other end, the utility model can reduce the labor intensity of workers, the working environment of workers is improved, the quality of the anode carbon block is improved and stabilized, the production efficiency is improved, and the waste of oil and cutting fluid is reduced.
The utility model discloses on the mechanical mechanism who realizes, design benefit utilizes the action that the make-up machine hopper gos forward and moves back, realizes dialling stretching out and dodging that material and nozzle mechanism are ingenious.
The utility model discloses can reduce workman's intensity of labour, improve workman operational environment, improve and stabilize the quality of positive pole carbon piece, improve production efficiency, reduce the waste of oil and cutting fluid.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides a prebaked anode shaping automatic spray kickoff, includes make-up machine hopper (1), its characterized in that: an automatic spraying and material stirring device (2) is fixedly installed on the forming machine hopper (1), a forming machine mold (3) is arranged below the automatic spraying and material stirring device (2), and a weight (4) is arranged above the automatic spraying and material stirring device (2);
the automatic spraying and stirring device (2) comprises a manipulator assembly (21), a stirring rake assembly (22) is fixedly mounted at the free end of the bottom of the manipulator assembly (21), a spraying plate assembly (23) is mounted at the free end of the bottom of the manipulator assembly (21), the spraying plate assembly (23) is positioned on the right side of the top of the stirring rake assembly (22), and an upper nozzle assembly (24) is mounted at the top of the manipulator assembly (21);
the rake component (22) comprises a reinforced sheet metal part (2201), a stainless steel cylinder (2202) is fixedly installed at the bottom of the reinforced sheet metal part (2201), and reinforced rib columns (2203) used for fixed arrangement are installed on the stainless steel cylinder (2202);
the spraying plate assembly (23) comprises a fixed metal plate (2301), a cover plate (2302) is installed at the top of the fixed metal plate (2301), and a first nozzle group (2303) is installed on the fixed metal plate (2301) and the cover plate (2302).
2. The automatic spraying and stirring device for molding the prebaked anode according to claim 1, wherein: the manipulator assembly (21) comprises an X-axis moving assembly (2101), a Z-axis moving assembly (2104) is installed at a free end of the X-axis moving assembly (2101), an X-axis servo motor (2102) is fixedly installed on the Z-axis moving assembly (2104), the X-axis servo motor (2102) is in transmission connection with the X-axis moving assembly (2101), and an X-axis drag chain (2103) is installed on the X-axis moving assembly (2101).
3. The automatic spraying and stirring device for molding the prebaked anode according to claim 2, wherein: z axle servo motor (2105) is fixedly mounted on Z axle removal subassembly (2104), the output of Z axle servo motor (2105) is connected with Z axle removal subassembly (2104) transmission, install Z axle tow chain (2106) on Z axle removal subassembly (2104).
4. The automatic spraying and stirring device for molding the prebaked anode according to claim 1, wherein: the nozzle assembly (24) comprises a height adjustment rod (2401), and a second nozzle group (2402) is mounted on the height adjustment rod (2401).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120760645.0U CN215088228U (en) | 2021-04-14 | 2021-04-14 | Prebaked anode shaping automatic spray kickoff |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120760645.0U CN215088228U (en) | 2021-04-14 | 2021-04-14 | Prebaked anode shaping automatic spray kickoff |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215088228U true CN215088228U (en) | 2021-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120760645.0U Active CN215088228U (en) | 2021-04-14 | 2021-04-14 | Prebaked anode shaping automatic spray kickoff |
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| Country | Link |
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| CN (1) | CN215088228U (en) |
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2021
- 2021-04-14 CN CN202120760645.0U patent/CN215088228U/en active Active
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