CN215086220U - Material melting device - Google Patents
Material melting device Download PDFInfo
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- CN215086220U CN215086220U CN202121432585.6U CN202121432585U CN215086220U CN 215086220 U CN215086220 U CN 215086220U CN 202121432585 U CN202121432585 U CN 202121432585U CN 215086220 U CN215086220 U CN 215086220U
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Abstract
The utility model relates to a material melting device, which comprises a moving seat, a material melting cylinder and a transfusion mechanism. The material melting cylinder is arranged on the movable seat and is provided with a material melting cavity, a feeding hole, a liquid inlet and a liquid outlet, wherein the feeding hole, the liquid inlet and the liquid outlet are communicated with the material melting cylinder, and the liquid inlet is higher than the liquid outlet. The infusion mechanism comprises an infusion tube and an infusion pump, one end of the infusion tube is communicated with the liquid outlet, the other end of the infusion tube can be communicated with the liquid inlet, and the infusion pump is installed on the infusion tube. The dye powder and the solvent can be added into the material melting cavity from the feeding hole, and the liquid in the material melting cavity is pumped to the liquid inlet through the liquid outlet by the liquid pump and returns to the material melting cavity, so that the dissolving effect is improved. After the material melting is finished, the infusion tube is taken down from the liquid inlet, the infusion pump is started, and the liquid dye is conveyed into the auxiliary cylinder. The movable seat can conveniently move the material melting device to a designated position for melting materials, and avoids causing dye waste and contaminating nearby yarns due to the fact that powder is scattered when the material feeding is carried out in the working area of the dye vat by wind power.
Description
Technical Field
The utility model relates to a material melting device.
Background
In the dyeing process of textile industry, the solid dye is dissolved in a solvent and converted into a liquid dye, which is called chemical material, for dyeing the cloth. The current dye material operation method is to pour solid dye into a secondary tank, mix the dye and solvent in the secondary tank, fully stir and dissolve the dye by a stirrer, and then pump the dye into a dye vat by a pressure pump to dye yarns. The dye is usually processed into a powder state for the convenience of storage, transportation, and dissolution into a solvent at the time of dyeing. Because the temperature of the working area of the dye vat is high, a cooling fan and an air supply mechanism are usually arranged for cooling. When the powder dye is poured into the auxiliary tank, part of the dye will float along with the air flow, which wastes the dye and simultaneously stains the yarn parked nearby.
SUMMERY OF THE UTILITY MODEL
Based on this, it is necessary to provide a material melting device to solve the problems of dye scattering waste and nearby yarn contamination caused by adding dye powder into the auxiliary cylinder.
The utility model provides a material melting device, include:
a movable seat;
the material melting cylinder is arranged on the movable seat and is provided with a material melting cavity, a feeding hole, a liquid inlet and a liquid outlet, and the feeding hole, the liquid inlet and the liquid outlet are communicated with the material melting cylinder;
infusion mechanism, including transfer line and transfer pump, the one end of transfer line with the liquid outlet intercommunication, the other end of transfer line can communicate the inlet, the transfer pump is installed on the transfer line to be used for providing liquid stream power.
Compared with the prior art, the material melting device has the following beneficial effects:
the material melting device can be used for melting dye powder to form liquid dye and adding the liquid dye into the auxiliary vat of the dye vat. Dye powder and solvent can be followed the feed inlet and added in the material ization chamber, and transfer line one end intercommunication material liquid outlet on the jar, and the other end can communicate the inlet, and the transfer pump on the transfer line will change the liquid in the material intracavity and take out to the inlet through the liquid outlet, return and change the material intracavity, make liquid circulation flow, improved the dissolving effect of dye. After the material melting is finished, the infusion tube is taken down from the liquid inlet, the infusion pump is started, and the liquid dye can be conveyed into the auxiliary vat of the dye vat through the infusion tube. In addition, the material melting device is provided with the removal seat, can conveniently change the material melting device and remove the assigned position if change the material room and change the material, avoids making the powder fly away because wind-force when the dye vat work area is reinforced, avoids causing the dyestuff extravagant and stain near yarn.
In one embodiment, the material melting device further comprises a stirring mechanism, and the stirring mechanism is provided with a stirring paddle arranged in the material melting cavity.
In one embodiment, the stirring mechanism further comprises the stirring driving component, and the stirring driving component is connected to the stirring paddle and used for driving the stirring paddle to act.
In one embodiment, the material melting device further comprises a mounting component, the mounting component comprises a mounting plate and a flange, the mounting plate is connected to the outer wall of the material melting cylinder, the flange is connected to the mounting plate, and the stirring driving component is mounted on the material melting cylinder through the flange.
In one embodiment, the liquid outlet is arranged at the bottom of the material melting cylinder.
In one embodiment, the material melting cavity is gradually narrowed in the vertical downward direction and then is communicated with the liquid conveying pipe through the liquid outlet.
The material device of changing of above-mentioned embodiment sets up the liquid outlet in the bottom of changing the material jar to the lower part in change material chamber narrows down to the liquid outlet gradually, presents the back taper, can collect the liquid outlet with the large granule dyestuff that glues even, dissolves in the material chamber of changing through the transfer line re-transportation, so, makes bottom dye liquor circulation flow, improves the dissolving effect of dyestuff.
In one embodiment, a feeding cover is arranged on the material melting cylinder and used for covering the feeding hole.
In one embodiment, the feed cap is a flip cap.
In one embodiment, the feeding cover is provided with a handle.
In one embodiment, a valve is arranged on the liquid conveying pipe between the liquid outlet of the material melting cylinder and the liquid conveying pump.
In one embodiment, the mobile station includes a base and a mobile wheel coupled to the base.
In one embodiment, the moving wheels include two directional wheels at the front end and two universal wheels at the rear end.
In one embodiment, the moving wheel has a brake mounted thereon.
In one embodiment, the material melting device further comprises a support frame, and the material melting cylinder is supported on the movable seat through the support frame.
In one embodiment, the material melting device further comprises a handrail, and the handrail is arranged on the movable seat.
Drawings
Fig. 1 is a schematic structural view of a material melting device according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of the material melting device shown in fig. 1 from another view angle.
Description of reference numerals:
100. a material melting device; 110. a movable seat; 111. a base; 112. a moving wheel; 113. a stopper; 120. a material melting cylinder; 121. a feed inlet; 122. a liquid inlet; 123. a liquid outlet; 124. a feeding cover; 125. a handle; 130. a transfusion mechanism; 131. a transfusion tube; 132. an infusion pump; 133. a valve; 140. a handrail; 150. a support frame; 160. a stirring mechanism; 161. a stirring drive member; 170. a mounting member; 171. mounting a plate; 172. and (4) a flange.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 and 2, a material melting apparatus 100 according to an embodiment of the present invention includes a moving base 110, a material melting cylinder 120, and a liquid feeding mechanism 130.
The material melting cylinder 120 is disposed on the movable base 110, the material melting cylinder 120 has a material melting cavity, and a material inlet 121, a material inlet 122 and a material outlet 123 which are communicated with the material melting cylinder 120, and the height of the material inlet 122 is higher than that of the material outlet 123.
The infusion mechanism 130 includes an infusion tube 131 and an infusion pump 132, one end of the infusion tube 131 is communicated with the liquid outlet 123, the other end of the infusion tube 131 is capable of being communicated with the liquid inlet 122, and the infusion pump 132 is installed on the infusion tube 131 to provide liquid flow power.
The material melting device 100 can be used for melting dye powder into liquid dye and adding the liquid dye into the auxiliary vat of the dye vat. Dye powder and solvent can be added into the material melting cavity from the feed inlet 121, one end of the liquid conveying pipe 131 is communicated with the liquid outlet 123 on the material melting cylinder 120, the other end of the liquid conveying pipe 131 can be communicated with the liquid inlet 122, and liquid in the material melting cavity is pumped to the liquid inlet 122 through the liquid outlet 123 by the liquid conveying pump 132 on the liquid conveying pipe 131 and returns to the material melting cavity, so that the liquid circularly flows, and the dissolving effect of the dye is improved. The height of the inlet port 122 is higher than that of the outlet port 123 so that the liquid dye can flow circularly.
After the material is completely melted, the liquid inlet tube 131 is removed from the liquid inlet 122, the liquid delivering pump 132 is started, and the liquid dye can be delivered to the auxiliary vat of the dye vat through the liquid delivering tube 131. In addition, the material melting device 100 is provided with the movable seat 110, so that the material melting device 100 can be conveniently moved to a designated position, such as a material melting room, for melting materials, the situation that powder is scattered due to wind power when the materials are fed in a dye vat working area is avoided, dye waste is avoided, and nearby yarns are prevented from being contaminated.
In one example, a valve 133 is disposed on the liquid pipe 131 between the liquid outlet 123 of the material melting cylinder 120 and the liquid conveying pump 132. It will be appreciated that during the filling process the valve 133 is closed, that during the operation of the infusion pump 132 the valve 133 is opened, that after the completion of the dosing operation the valve 133 is closed and that during the filling of the dye into the secondary vat of the dye vat the valve 133 is opened.
In one example, the valve 133 is a pneumatic valve. In other examples, the valve 133 is not limited to an air-operated valve, and may be a manual valve, for example.
In one example, the material melting apparatus 100 further includes a stirring mechanism 160, and the stirring mechanism 160 has a stirring paddle disposed in the material melting chamber.
The material melting device 100 of the above example is provided with the stirring mechanism 160 to stir the material in the material melting cavity, so as to improve the dissolution efficiency and dissolution effect of the dye.
Further, in one example, the stirring mechanism 160 further has a stirring driving part 161, and the stirring driving part 161 is connected to the stirring paddle for driving the stirring paddle to move. In the illustrated embodiment, the stirring driving unit 161 is a motor and is disposed on the top of the material melting cylinder 120. It is understood that in other examples, the stirring mechanism 160 may not be provided with the stirring driving member 161, and the stirring may be driven by a human power, for example.
In one example, the material melting device 100 further comprises a mounting component 170, the mounting component 170 comprises a mounting plate 171 and a flange 172, the mounting plate 171 is connected to the outer wall of the material melting cylinder 120, the flange 172 is connected to the mounting plate 171, and the stirring driving component 161 is mounted on the material melting cylinder 120 through the flange 172.
In one example, the liquid outlet 123 is disposed at the bottom of the material melting cylinder 120.
Further, in one example, the material melting cavity is gradually narrowed in the vertical downward direction and then is communicated with the liquid conveying pipe 131 through the liquid outlet 123.
The material melting device 100 of the above-mentioned example sets up the liquid outlet 123 in the bottom of the material melting cylinder 120 to the lower part in material melting chamber narrows down to the liquid outlet 123 gradually, presents the back taper structure, can collect the large granule dyestuff that glues to the liquid outlet 123, and transport again to material melting chamber through transfer line 131 and dissolve, so, make bottom dye liquor circulation flow, improve the dissolving effect of dyestuff.
In one example, the inlet 122 is disposed at the top of the material melting cylinder 120 to facilitate the inlet.
In one example, the orifice 122 has a bore that is sized to accommodate an end of the fluid line 131 such that the fluid line 131 extends through the orifice 122.
In one example, the feeding port 121 is disposed at the top of the material melting cylinder 120 to facilitate feeding. The aperture of the feed inlet 121 can be set to be larger, so that the powder can be conveniently added.
In one example, the material melting cylinder 120 is provided with a material feeding cover 124, and the material feeding cover 124 is used for covering the material feeding hole 121.
In the particular example illustrated, the feed cap 124 is a flip cap. The feed cover 124 is also provided with a handle 125 for convenient opening and closing.
In one example, the material melting device 100 further includes a support frame 150, and the material melting cylinder 120 is supported on the movable base 110 by the support frame 150.
In one example, the movable base 110 includes a base 111 and a movable wheel 112 coupled to the base 111.
In one example, the moving wheels 112 include two directional wheels at the front end and two universal wheels at the rear end.
In one example, the moving wheel 112 is provided with a braking member 113, which can prevent the moving wheel 112 from rotating during the material melting process, and maintain the material melting device 100 stable.
In one example, the material melting device 100 further includes a handrail 140, and the handrail 140 is disposed on the movable base 110.
The material melting device 100 can be used for melting dye powder into liquid dye and adding the liquid dye into the auxiliary vat of the dye vat. Dye powder and solvent can be added into the material melting cavity from the feed inlet 121, one end of the liquid conveying pipe 131 is communicated with the liquid outlet 123 on the material melting cylinder 120, the other end of the liquid conveying pipe 131 can be communicated with the liquid inlet 122, and liquid in the material melting cavity is pumped to the liquid inlet 122 through the liquid outlet 123 by the liquid conveying pump 132 on the liquid conveying pipe 131 and returns to the material melting cavity, so that the liquid circularly flows, and the dissolving effect of the dye is improved. After the material is completely melted, the liquid inlet tube 131 is removed from the liquid inlet 122, the liquid delivering pump 132 is started, and the liquid dye can be delivered to the auxiliary vat of the dye vat through the liquid delivering tube 131. In addition, the material melting device 100 is provided with the movable seat 110, so that the material melting device 100 can be conveniently moved to a designated position, such as a material melting room, for melting materials, the situation that powder is scattered due to wind power when the materials are fed in a dye vat working area is avoided, dye waste is avoided, and nearby yarns are prevented from being contaminated.
It is understood that the melting device 100 can also be used for dissolving other materials, not limited to dyes.
The present invention will be further described with reference to the following illustrative embodiments of the material melting apparatus 100 and the method of using the same, but the present invention is not limited to the following embodiments, and it should be understood that the appended claims cover the scope of the present invention and that certain changes and modifications to the various embodiments of the present invention will be covered by the spirit and scope of the present invention.
As shown in fig. 1 and 2, a material melting apparatus 100 of a specific example includes a moving base 110, a material melting cylinder 120, a liquid feeding mechanism 130, a handrail 140, a support frame 150, a stirring mechanism 160, and a mounting member 170.
The movable base 110 includes a base 111 and a movable wheel 112 connected to the base 111. The material melting cylinder 120 and the handrail 140 are both disposed on the base 111 of the movable base 110. The moving wheels 112 include two directional wheels at the front end and two universal wheels at the rear end. A braking member 113 is mounted on each moving wheel 112.
The material melting cylinder 120 is supported on the movable base 110 by a support frame 150. The material melting cylinder 120 is provided with a material melting cavity, and a material inlet 121, a material inlet 122 and a material outlet 123 which are communicated with the material melting cylinder 120. The liquid inlet 122 and the liquid inlet 121 are arranged at the top of the material melting cylinder 120, and the liquid outlet 123 is arranged at the bottom of the material melting cylinder 120. The material melting cylinder 120 is provided with a material feeding cover 124, and the material feeding cover 124 is a flip cover for covering the material feeding hole 121. The feed cover 124 is also provided with a handle 125.
The infusion mechanism 130 comprises an infusion tube 131 and an infusion pump 132, one end of the infusion tube 131 is communicated with the liquid outlet 123, the other end of the infusion tube 131 can be communicated with the liquid inlet 122, and the caliber of the liquid inlet 122 is matched with one end of the liquid outlet of the infusion tube 131. The infusion pump 132 is arranged on the infusion tube 131, and the material melting cavity is gradually narrowed in the vertical downward direction and then is communicated with the infusion tube 131 through the liquid outlet 123, so that the infusion pump is in an inverted cone structure.
A valve 133 is arranged on the liquid conveying pipe 131 between the liquid outlet 123 of the material melting cylinder 120 and the liquid conveying pump 132, and the valve 133 is an air-operated valve.
The stirring mechanism 160 includes a stirring drive member 161 and a stirring paddle. The stirring paddle is arranged in the material melting cavity, and the stirring driving part 161 is connected to the stirring paddle and used for driving the stirring paddle to act. The mounting member 170 includes a mounting plate 171 and a flange 172, the mounting plate 171 is attached to an outer wall of the material melting cylinder 120, the flange 172 is attached to the mounting plate 171, and the stirring driving member 161 is attached to the material melting cylinder 120 via the flange 172.
When the material melting device 100 of the above example is used for carrying out dyeing material melting, the material melting device 100 is moved to a designated position (such as a material melting room) to melt the material, so that the situation that powder scatters due to wind power when the material is fed in a dye vat working area is avoided, dye waste is avoided, and nearby yarns are prevented from being stained. The braking members 113 on the 4 moving wheels 112 are pulled to make the moving wheels 112 unable to rotate, so that the material fixing device 100 is not moved. A fixed amount of warm water and dye powder are added into the material melting cylinder 120, and then the stirring driving part 161 is started, and the stirring driving part 161 drives the stirring paddle to rotate. And under the stirring action, the dye is stirred and dissolved to obtain the liquid dye. The infusion tube 131 is extended into the liquid inlet 122 of the material dissolving tank 120, the valve 133 is opened, and the infusion pump 132 is started to make the liquid dye circularly flow, so that the dissolving effect of the dye is improved. After the material melting is completed, the melting device 100 is moved to the side of the secondary cylinder needing to be added with dye, and then the braking part 113 on the moving wheel 112 is shifted to fix the melting device 100. The infusion tube 131 is inserted into the sub-vat, and then the infusion pump 132 is activated, and the liquid dye liquor is delivered into the sub-vat of the dye vat by the infusion pump 132.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (10)
1. A material melting device is characterized by comprising:
a movable seat;
the material melting cylinder is arranged on the movable seat and is provided with a material melting cavity, a feeding hole, a liquid inlet and a liquid outlet, and the feeding hole, the liquid inlet and the liquid outlet are communicated with the material melting cylinder;
infusion mechanism, including transfer line and transfer pump, the one end of transfer line with the liquid outlet intercommunication, the other end of transfer line can communicate the inlet, the transfer pump is installed on the transfer line to be used for providing liquid stream power.
2. The material melting device according to claim 1, further comprising a stirring mechanism having a stirring paddle disposed in the material melting chamber.
3. The material melting device as claimed in claim 1 or 2, wherein the liquid outlet is arranged at the bottom of the material melting cylinder.
4. The material melting device as claimed in claim 3, wherein the material melting cavity is gradually narrowed in a vertical downward direction and then communicated with the liquid conveying pipe through the liquid outlet.
5. The material melting device as claimed in claim 1, 2 or 4, wherein a feeding cover is arranged on the material melting cylinder and is used for covering the feeding hole.
6. The material melting device as defined in claim 1, 2 or 4, wherein a valve is arranged on the liquid conveying pipe between the liquid outlet of the material melting cylinder and the liquid conveying pump.
7. The melting device of claim 1, 2 or 4, wherein the movable base comprises a base and a movable wheel connected to the base.
8. The material melting device as defined in claim 7, wherein a braking member is mounted on the moving wheel.
9. The material melting device as claimed in claim 1, 2, 4 or 8, further comprising a support frame, wherein the material melting cylinder is supported on the moving seat through the support frame.
10. The material melting device as claimed in claim 1, 2, 4 or 8, further comprising a handrail, wherein the handrail is disposed on the movable seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121432585.6U CN215086220U (en) | 2021-06-25 | 2021-06-25 | Material melting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121432585.6U CN215086220U (en) | 2021-06-25 | 2021-06-25 | Material melting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215086220U true CN215086220U (en) | 2021-12-10 |
Family
ID=79311487
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121432585.6U Active CN215086220U (en) | 2021-06-25 | 2021-06-25 | Material melting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215086220U (en) |
-
2021
- 2021-06-25 CN CN202121432585.6U patent/CN215086220U/en active Active
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