CN215066243U - Needle bearing defect detection system - Google Patents
Needle bearing defect detection system Download PDFInfo
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- CN215066243U CN215066243U CN202120585138.8U CN202120585138U CN215066243U CN 215066243 U CN215066243 U CN 215066243U CN 202120585138 U CN202120585138 U CN 202120585138U CN 215066243 U CN215066243 U CN 215066243U
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Abstract
The utility model discloses a needle bearing defect detecting system in the technical field of needle bearing detecting equipment, which comprises a body, a first detecting mechanism, a conveying mechanism and a second detecting mechanism, wherein the first detecting mechanism is fixedly connected on the upper side of the left side wall of the inner cavity of the body, the conveying mechanism is rotatably connected between the front side wall and the rear side wall of the inner cavity of the body, the second detecting mechanism is fixedly connected on the right side of the top of the body through bolts, a control panel is embedded on the upper right side of the front side wall of the body, the left side of the rear side of the top of the body is fixedly connected with an air pump through bolts, the middle of the rear side of the top of the body is fixedly connected with a dyeing mechanism through bolts, the right side of the rear side of the top of the body is fixedly connected with a color developing mechanism through bolts, and the needle bearing defect detecting system has reasonable structural design, can rapidly detect the flatness of the outer side wall of a bearing and has no crack, thereby improving the quality of the bearing.
Description
Technical Field
The utility model relates to a bearing check out test set technical field specifically is bearing defect detecting system.
Background
The needle roller bearing is a roller bearing with cylindrical rollers, the rollers are thin and long relative to the diameter of the roller bearing, the rollers are called needle rollers, the bearing has high load bearing capacity despite of small section, the needle roller bearing is provided with the thin and long rollers, therefore, the radial structure is compact, the inner diameter size and the load bearing capacity are the same as those of other types of bearings, the outer diameter is the minimum, and the needle roller bearing is particularly suitable for the supporting result with the limited radial installation size;
the needle bearing is to carry out defect detection after the manufacture is finished, the outer side wall of the needle bearing is unqualified in flatness, the needle bearing cannot be installed and used, fine cracks appear on the outer side wall in production and transportation, the outer side wall cannot be observed, the pressure resistance of the needle bearing can be directly influenced, the quality of the needle bearing is reduced, the service life of the needle bearing is prolonged, and therefore a needle bearing defect detection system is provided.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a bearing defect detecting system to it is unqualified to solve the lateral wall roughness that has proposed bearing in the above-mentioned background art, can lead to unable installation and use, in production and transport, leads to tiny crack to appear in the lateral wall, and unable observation can directly influence its compressive capacity, thereby reduces its life's problem.
In order to achieve the above object, the utility model provides a following technical scheme: the needle bearing defect detection system comprises a body, a first detection mechanism, a transmission mechanism and a second detection mechanism, wherein the first detection mechanism is fixedly connected to the upper side of the left side wall of an inner cavity of the body, the transmission mechanism is rotatably connected between the front side wall and the rear side wall of the inner cavity of the body, the second detection mechanism is fixedly connected to the right side of the top of the body through bolts, a control panel is embedded at the upper right side of the front side wall of the body, the left side of the rear side of the top of the body is fixedly connected with an air pump through bolts, the middle of the rear side of the top of the body is fixedly connected with a dyeing mechanism through bolts, the right side of the rear side of the top of the body is fixedly connected with a color development mechanism through bolts, the upper left side of the rear side wall of the inner cavity of the body is fixedly connected with an air cylinder, the upper side of the left side wall of the inner cavity of the body is fixedly connected with a first motor and is positioned above the first detection mechanism, the lower side of the inner cavity of the body is fixedly connected with a second motor, and a waste material port is formed in the middle of the bottom of the body.
Preferably, first detection mechanism includes fixed column, spacing sensor, elastic component, connecting rod and first follow driving wheel, spacing sensor fixed connection is in the middle of the inner chamber top of fixed column, the elastic component welding is in the inner chamber top of fixed column, and is located spacing sensor's the outside, the connecting rod runs through sliding connection and is in the bottom of fixed column, just the connecting rod with the elastic component welding, first follow driving wheel rotates through the pivot to be connected the end of connecting rod, first follow driving wheel with first motor passes through the belt and rotates to be connected.
Preferably, transport mechanism includes conveyer belt, second from driving wheel, second action wheel and support, the conveyer belt rotates to be connected the second is followed the lateral wall of driving wheel and second action wheel, support fixed connection is in the lateral wall of conveyer belt, and follow conveyer belt a week arranges in proper order, the second action wheel with the second motor passes through the belt and rotates and be connected.
Preferably, the second detection mechanism is including sealing frame, dyeing shower nozzle, branch, dry area, gyro wheel and color development shower nozzle, the dyeing shower nozzle runs through fixed connection and is in seal the inner chamber left side of frame, the branch welding is in seal the left and right sides in the middle of the inner chamber top of frame, the gyro wheel rotates to be connected the end of branch, dry area rotates to be connected two the lateral wall of gyro wheel, color development shower nozzle runs through fixed connection and is in seal the inner chamber right side of frame.
Preferably, the air pump with the cylinder passes through connecting pipe fixed connection, dyeing mechanism passes through pipe fixed connection with the dyeing shower nozzle, color development mechanism passes through pipe fixed connection with the color development shower nozzle.
Preferably, the elastic element is a spring, and the spring is a member made of silicon-manganese steel.
Compared with the prior art, the beneficial effects of the utility model are that:
1. this bearing defect detecting system, cooperation through first detection mechanism and transport mechanism is used, provide power through the second motor, it rotates to drive the second action wheel, under the support of second driven wheel, make the conveyer belt rotate, transport first detection area through the bearing on the conveyer belt with the support, provide power through first motor, it rotates to drive first driven wheel, thereby detect detection area's bearing, during the lateral wall unevenness, can extrude the elastic component, make the connecting rod shift up, trigger spacing sensor, with signal transmission to control panel on, control cylinder, push away it down, when the lateral wall roughness is up to standard, will continue the conveying, thereby get rid of the substandard product, the installation and use in the later stage of being convenient for.
2. This bearing defect detecting system, cooperation through second detection mechanism and transport mechanism is used, transport bearing to the second detection area through transport mechanism, spray the coloring agent to its lateral wall through the dyeing shower nozzle, through dry area, can get rid of unnecessary coloring agent on the lateral wall, spray the color-developing agent to its lateral wall through the color developing shower nozzle, make the inside coloring agent of crack show, direct observation, can obtain the shape and the distribution condition of crack, thereby it has or not the crack to reachd its lateral wall, distinguish the wastrel, improve bearing's quality.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic sectional view of the present invention;
fig. 3 is a schematic view of a first cross-sectional structure of the present invention.
In the figure: 100. a body; 110. a control panel; 120. an air pump; 130. a dyeing mechanism; 140. a color development mechanism; 150. a cylinder; 170. a first motor; 180. a second motor; 190. a waste material port; 200. a first detection mechanism; 210. fixing a column; 220. A limit sensor; 230. an elastic member; 240. a connecting rod; 250. a first driven wheel; 300. a transport mechanism; 310. a conveyor belt; 320. a second driven wheel; 330. a second drive wheel; 340. a support; 400. a second detection mechanism; 410. sealing the frame; 420. A dyeing nozzle; 430. a strut; 440. a drying belt; 450. a roller; 460. a color developing spray head.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model provides a needle bearing defect detecting system, which can detect the flatness of the outer side wall of a bearing and whether the bearing has cracks, please refer to fig. 1-3, and comprises a body 100, a first detecting mechanism 200, a conveying mechanism 300 and a second detecting mechanism 400;
referring to fig. 1-2, a control panel 110 is embedded on the upper right side of the front side wall of the main body 100, an air pump 120 is fixedly connected to the left side of the rear side of the top of the main body 100 through a bolt, a dyeing mechanism 130 is fixedly connected to the middle of the rear side of the top of the main body 100 through a bolt, a color developing mechanism 140 is fixedly connected to the right side of the rear side of the top of the main body 100 through a bolt, an air cylinder 150 is fixedly connected to the upper left side of the rear side wall of the inner cavity of the main body 100, a first motor 170 is fixedly connected to the upper side of the left side wall of the inner cavity of the main body 100 and located above the first detection mechanism 200, a second motor 180 is fixedly connected to the lower side of the inner cavity of the main body 100, a waste port 190 is formed in the middle of the bottom of the main body 100, the main body 100 is used for installing the first detection mechanism 200, the transmission mechanism 300 and the second detection mechanism 400, the control panel 110 is used for starting and stopping the air pump 120, the first motor 170 and the second motor 180, the air pump 120 is used for providing power, the dyeing mechanism 130 is used for conveying a dyeing agent, the color developing mechanism 140 is used for conveying a color developing agent, the air pump 120 is used for pushing and dropping a bearing, the first motor 170 is used for providing power, the second motor 180 is used for providing power, and the waste material port 190 is used for collecting inferior-quality products;
referring to fig. 3, the first detecting mechanism 200 is fixedly connected to the upper side of the left side wall of the inner cavity of the body 100, and the first detecting mechanism 200 is used for detecting the flatness of the bearing;
referring to fig. 2, a transmission mechanism 300 is rotatably connected between the front and rear side walls of the inner cavity of the body 100, the transmission mechanism 300 is used for conveying the bearings;
referring to fig. 2 again, the second detecting mechanism 400 is fixedly connected to the right side of the top of the body 100 by bolts, and the second detecting mechanism 400 is used for detecting cracks on the outer side wall of the bearing.
Referring to fig. 3 again, in order to facilitate detecting the flatness of the outer side wall of the bearing, the first detection mechanism 200 includes a fixed column 210, a limit sensor 220, an elastic element 230, a connection rod 240 and a first driven wheel 250, the limit sensor 220 is fixedly connected to the middle of the top of the inner cavity of the fixed column 210, the elastic element 230 is welded to the top of the inner cavity of the fixed column 210 and is located outside the limit sensor 220, the connection rod 240 is connected to the bottom of the fixed column 210 in a sliding manner, the connection rod 240 is welded to the elastic element 230, the first driven wheel 250 is rotatably connected to the end of the connection rod 240 through a rotation shaft, and the first driven wheel 250 is rotatably connected to the first motor 170 through a belt.
Referring to fig. 2 again, in order to facilitate the transportation of the bearing, the transmission mechanism 300 includes a transmission belt 310, a second driven wheel 320, a second driving wheel 330 and a bracket 340, the transmission belt 310 is rotatably connected to the outer side walls of the second driven wheel 320 and the second driving wheel 330, the bracket 340 is fixedly connected to the outer side wall of the transmission belt 310 and is sequentially arranged along a circumference of the transmission belt 310, and the second driving wheel 330 is rotatably connected to the second motor 180 through a belt.
Referring to fig. 2 again, in order to facilitate the detection of the cracks on the outer sidewall of the bearing, the second detection mechanism 400 includes a sealing frame 410, a dyeing nozzle 420, a supporting rod 430, a drying belt 440, rollers 450 and a developing nozzle 460, the dyeing nozzle 420 is fixedly connected to the left side of the inner cavity of the sealing frame 410 in a penetrating manner, the supporting rod 430 is welded to the left side and the right side of the middle of the top of the inner cavity of the sealing frame 410, the rollers 450 are rotatably connected to the ends of the supporting rod 430, the drying belt 440 is rotatably connected to the outer sidewalls of the two rollers 450, and the developing nozzle 460 is fixedly connected to the right side of the inner cavity of the sealing frame 410 in a penetrating manner.
Referring to fig. 1-2 again, in order to facilitate power transmission, the air pump 120 is fixedly connected to the air cylinder 150 through a connecting pipe, the dyeing mechanism 130 is fixedly connected to the dyeing nozzle 420 through a guiding pipe, and the developing mechanism 140 is fixedly connected to the developing nozzle 460 through a guiding pipe.
Referring to fig. 3 again, in order to prolong the service life of the elastic member 230, the elastic member 230 is a spring made of silicon manganese steel.
When in specific use, a person skilled in the art manually places a bearing to be detected on the support 340 of the conveying mechanism 300, manually touches the control panel 110 to start the second motor 180 to operate, drives the second driving wheel 330 to rotate through the second motor 180, under the supporting action of the second driven wheel 320, drives the conveying belt 310 to rotate, drives the bearing on the support 340 to move, conveys the bearing to the first detection area, manually touches the control panel 110 to start the first motor 170 to operate, drives the first driven wheel 250 to rotate through the first motor 170, detects the bearing in the monitoring area, drives the bearing to rotate through the first driven wheel 250, when the outer side wall of the bearing is uneven, pushes the first driven wheel 250 to move upwards, enables the connecting rod 240 to extrude the elastic part 230, triggers the limiting sensor 220 to act, transmits a signal to the control panel 110, controls the air pump 120 to operate through the control panel 110, the air pump 120 drives the air cylinder 150 to operate, the bearing is pushed down through a piston rod of the air cylinder 150, when the flatness of the outer side wall reaches the standard, the bearing is conveyed to a second detection area through the conveying mechanism 300, the control panel 110 is touched manually, a pressure pump inside the dyeing mechanism 130 is started, the dyeing agent is conveyed to the dyeing spray head 420, the dyeing agent is sprayed on the outer side wall of the bearing through the dyeing spray head 420, redundant dyeing agent on the outer side wall is removed through rolling friction between the drying belt 440 and the bearing, the pressure pump inside the developing mechanism 140 is started through manual touching of the control panel 110, the developing agent is conveyed to the developing spray head 460, the developing agent is sprayed on the outer side wall of the bearing through the developing spray head 460, the dyeing agent remained in the crack is developed, the crack can be visually seen, and the crack detection is completed, the defective products are sorted and collected by the waste port 190.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
While the invention has been described above with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, as long as there is no structural conflict, the various features of the disclosed embodiments of the present invention can be used in any combination with each other, and the description of such combinations is not exhaustive in the present specification only for the sake of brevity and resource conservation. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (6)
1. Needle bearing defect detecting system, its characterized in that: comprises a body (100), a first detection mechanism (200), a transmission mechanism (300) and a second detection mechanism (400), wherein the first detection mechanism (200) is fixedly connected to the upper side of the left side wall of the inner cavity of the body (100), the transmission mechanism (300) is rotatably connected to the middle of the front and rear side walls of the inner cavity of the body (100), the second detection mechanism (400) is fixedly connected to the right side of the top of the body (100) through bolts, a control panel (110) is embedded on the upper right side of the front side wall of the body (100), an air pump (120) is fixedly connected to the left side of the rear side of the top of the body (100) through bolts, a dyeing mechanism (130) is fixedly connected to the middle of the rear side of the top of the body (100) through bolts, a color development mechanism (140) is fixedly connected to the right side of the rear side of the top of the body (100), and an air cylinder (150) is fixedly connected to the upper left side of the rear side wall of the inner cavity of the body (100), the utility model discloses a waste material detection device, including body (100), inner chamber left side wall upside fixedly connected with first motor (170) of body (100), and be located the top of first detection mechanism (200), the inner chamber downside fixedly connected with second motor (180) of body (100), it has waste material mouth (190) to open in the middle of the bottom of body (100).
2. The needle bearing defect detection system of claim 1, wherein: the first detection mechanism (200) comprises a fixed column (210), a limit sensor (220), an elastic piece (230), a connecting rod (240) and a first driven wheel (250), the limit sensor (220) is fixedly connected to the middle of the top of an inner cavity of the fixed column (210), the elastic piece (230) is welded to the top of the inner cavity of the fixed column (210) and located on the outer side of the limit sensor (220), the connecting rod (240) is connected to the bottom of the fixed column (210) in a penetrating and sliding mode, the connecting rod (240) is welded to the elastic piece (230), the first driven wheel (250) is rotatably connected to the tail end of the connecting rod (240) through a rotating shaft, and the first driven wheel (250) is rotatably connected to the first motor (170) through a belt.
3. The needle bearing defect detection system of claim 1, wherein: conveyor (300) include conveyer belt (310), the second is followed driving wheel (320), second action wheel (330) and support (340), conveyer belt (310) rotate to be connected the second is followed the lateral wall of driving wheel (320) and second action wheel (330), support (340) fixed connection be in the lateral wall of conveyer belt (310), and follow conveyer belt (310) a week is arranged in proper order, second action wheel (330) with second motor (180) pass through the belt rotation and are connected.
4. The needle bearing defect detection system of claim 1, wherein: second detection mechanism (400) is including sealing frame (410), dyeing shower nozzle (420), branch (430), dry area (440), gyro wheel (450) and color development shower nozzle (460), dyeing shower nozzle (420) run through fixed connection in the inner chamber left side of sealing frame (410), branch (430) welding is in the left and right sides in the middle of the inner chamber top of sealing frame (410), gyro wheel (450) rotate to be connected the end of branch (430), dry area (440) rotate to be connected two the lateral wall of gyro wheel (450), color development shower nozzle (460) run through fixed connection in the inner chamber right side of sealing frame (410).
5. The needle bearing defect detection system of claim 1, wherein: the air pump (120) is fixedly connected with the air cylinder (150) through a connecting pipe, the dyeing mechanism (130) is fixedly connected with the dyeing nozzle (420) through a guide pipe, and the color development mechanism (140) is fixedly connected with the color development nozzle (460) through a guide pipe.
6. The needle bearing defect detection system of claim 2, wherein: the elastic piece (230) is a spring, and the spring is a component made of silicon-manganese steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120585138.8U CN215066243U (en) | 2021-03-23 | 2021-03-23 | Needle bearing defect detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120585138.8U CN215066243U (en) | 2021-03-23 | 2021-03-23 | Needle bearing defect detection system |
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| Publication Number | Publication Date |
|---|---|
| CN215066243U true CN215066243U (en) | 2021-12-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120585138.8U Active CN215066243U (en) | 2021-03-23 | 2021-03-23 | Needle bearing defect detection system |
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|---|---|
| CN (1) | CN215066243U (en) |
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2021
- 2021-03-23 CN CN202120585138.8U patent/CN215066243U/en active Active
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