CN215038546U - Bearing module for combined die - Google Patents
Bearing module for combined die Download PDFInfo
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- CN215038546U CN215038546U CN202120634902.6U CN202120634902U CN215038546U CN 215038546 U CN215038546 U CN 215038546U CN 202120634902 U CN202120634902 U CN 202120634902U CN 215038546 U CN215038546 U CN 215038546U
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Abstract
The utility model discloses a bear module for on assembling die, bear the module setting in assembling die, be located between assembling die and the fibre paper. The length and width of the bearing module are consistent with the size of the whole bottom plate. The bearing module is designed by adopting a plane structure or a box structure. When the combined mold is used, the combined mold is spliced, the bearing module is placed into the combined mold, the bulge at the bottom of the bearing module is clamped in a gap between the small bottom plates, the bearing module is positioned in the combined mold, the fiber paper is laid at last, and powder is laid on the fiber paper and sent into a kiln for sintering and forming. The utility model discloses still have simple structure, convenient operation, easy advantage of implementing.
Description
Technical Field
The utility model relates to a roller kilns production line field especially relates to a can avoid bearing module of hourglass material for on roller kilns assembling die.
Background
On the production line of the foamed ceramic roller kiln, the roller cannot be completely horizontal and flat in the conveying process under the influence of factors such as non-roundness of the rods, difference of installation heights of the rods and the like. When the combined die is conveyed on a roller way, the small bottom plates are easy to bump and fluctuate and vibrate continuously. Under the influence, the fiber paper (with high brittleness) positioned between the small bottom plate and the powder is easy to crack and crack. In the subsequent conveying process, the powder easily leaks from the cracks of the fiber paper and falls on the stick (in a high-temperature state) through the gaps between the small bottom plates, so that the powder is adhered to the stick. The stick surface after gluing is more uneven, and the rolling impact to the combination mould is bigger, and the crack appears more easily on the fiber paper, and the powder drops more easily and causes the gluing on the stick, gets into vicious circle from this point on. To solve the problems occurring in this production, further improvements and improvements are required in the prior art.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art not enough, provide a can avoid leaking the module that bears of material for on roller kilns assembling die.
The purpose of the utility model is realized through the following technical scheme:
a bearing module for combined mould is arranged in the combined mould between the combined mould and fibre paper. The length and width of the bearing module are consistent with the size of the whole bottom plate. The bearing module is designed by adopting a plane structure or a box structure.
As the preferred embodiment of the present invention, when the carrying module adopts a planar structure, the carrying module is set as a first plate. The first flat plate is flatly laid on the whole bottom plate, and the side edge of the first flat plate is abutted to the side plate of the combined die. The flat plate can cover all gaps between the small bottom plates, and fiber paper can not crack even if the flat plate jolts. And one step is returned, even if the fiber paper is cracked and leaks, the powder can only fall on the first flat plate, the stick and the small bottom plate can not be polluted, and the first flat plate is also simple and easy to clean at the later stage.
As the preferred scheme of the utility model, when bearing the module and adopting planar structure, it establishes to a first otter board to bear the module. The first net plate is laid on the whole bottom plate in a tiled mode, gaps between the small bottom plates are covered, and the side edge of the first net plate is abutted to the side plates of the assembling die. The first net plate is composed of a first longitudinal plate and a first transverse plate. The first longitudinal plate and the first transverse plate are vertically arranged. The first screen plate arranged vertically and horizontally is used for supporting the fiber paper at the gap to avoid cracking; secondly, in order to cover the gap, even if the fiber paper is finally damaged, the powder can only fall on the first screen plate or the small bottom plate, the stick can not be polluted, and the first screen plate and the small bottom plate can be cleaned simply and easily in the later period.
As the preferred embodiment of the present invention, when the carrying module adopts the box structure, the carrying module includes a first baffle and a second flat plate. The second flat plate is flatly laid on the whole bottom plate, and the side edge of the second flat plate is abutted to the side plate of the combined die. The first baffle plates are respectively arranged on four side edges of the second flat plate and are perpendicular to the second flat plate. The box-type structure is adopted to further prevent the leakage of the side plates of the combined die. Although the probability of leaking materials at the position is not high, in the conveying process, the side plate of the combined die also has jolt and undulate and has certain impact on the fiber paper, so that the first baffle plate is vertically arranged at the side edge of the second flat plate, and even if the fiber paper breaks, the powder can be blocked by the first baffle plate and cannot fall onto the stick from the gap between the side plate and the small bottom plate.
As the preferred scheme of the utility model, when bearing the module and adopting box structure, it includes second baffle and a second otter board to bear the module. The second otter board tiling is established on the monoblock bottom plate, covers the gap between the little bottom plate, and the side of second otter board and assembling die's curb plate butt. The second net plate is composed of a second longitudinal plate and a second transverse plate. The second longitudinal plate and the second transverse plate are vertically arranged. The principle of this scheme is the same as the above scheme.
As the utility model discloses an after preferred scheme gets into the kiln, the assembling die is in under the high temperature environment, bears the sudden change stress that the module produced under high temperature or causes self to damage in order to reduce, integrated design, integrated into one piece between first vertical plate and the first diaphragm.
As an optimal scheme, get into the kiln after, the assembling die is in under the high temperature environment, bears the sudden change stress that the module produced under high temperature or causes self to damage in order to reduce, integrated design, integrated into one piece between second vertical plate and the second diaphragm. The second baffle plate and the second screen plate are designed and formed integrally.
As the utility model discloses an optimal scheme gets into the kiln after, and the assembling die is in under the high temperature environment, bears the sudden change stress that the module produced under high temperature or causes self to damage in order to reduce, the utility model discloses integrated design, integrated into one piece between first baffle and the first otter board.
Further, before loading the powder, in order to make the module of bearing accurate location in assembling die, the bottom of bearing the module is equipped with the arch that is used for the location. The protrusion may be manufactured by stamping. The protrusions are located in the gaps between the small bottom plates.
As the preferred scheme of the utility model, get into the kiln after, the assembling die is under high temperature environment, in order to reduce the sudden change stress that bears the module and produce under high temperature, makes self shape and structure maintain at reasonable within range, bear the module and make by high temperature resistant, the little nickel steel material of deformation.
As the preferred scheme of the utility model, no matter the bearing module adopts flat plate structure or box structure, its thickness requirement is very thin, is far less than the size of its length and width. The design is to reduce the acting force of the stress to the product to be fired caused by uneven heating after the combined die enters the kiln, thereby improving the flatness of the bottom of the fired product.
The utility model discloses a working process and principle are: when the combined mold is used, the combined mold is spliced, the bearing module is placed into the combined mold, the bulge at the bottom of the bearing module is clamped in a gap between the small bottom plates, the bearing module is positioned in the combined mold, the fiber paper is laid at last, and powder is laid on the fiber paper and sent into a kiln for sintering and forming. The utility model discloses still have simple structure, convenient operation, easy advantage of implementing.
Compared with the prior art, the utility model discloses still have following advantage:
(1) the utility model provides a bear module for on assembling die adopts dull and stereotyped structural design, need not reform transform original production line, and the cost increase range is little, can effectively solve the problem that assembling die leaked the material moreover.
(2) The utility model provides a bear module for on assembling die adopts box-type structural design, can effectively prevent that assembling die bottom and edge from leaking the material, fundamentally solves the problem that assembling die leaked the material.
(3) The utility model provides a bear module for on assembling die can avoid adhesion ceramic powder on the rod to the protection roll table prolongs its life, and on the other hand can show and reduce the impact of rod to the kiln furniture, improves reliability, the stability that the roll table was carried, practices thrift maintenance duration, improves production efficiency.
Drawings
Fig. 1 is a schematic view of the installation position of the carrying module for use in the combined mold provided by the present invention.
Fig. 2 is a schematic structural diagram of the first plate provided by the present invention.
Fig. 3 is a schematic structural diagram of the first net plate provided by the present invention.
Fig. 4 is a schematic structural diagram of the second plate and the first baffle plate provided by the present invention.
Fig. 5 is a schematic structural view of the second net plate and the second baffle plate provided by the present invention.
Fig. 6 is a partial schematic view of the protrusion provided by the present invention.
The reference numerals in the above figures illustrate:
1-a first flat plate, 2-a first screen plate, 3-a first longitudinal plate, 4-a first transverse plate, 5-a first baffle, 6-a second flat plate, 7-a second baffle, 8-a second screen plate, 9-a second longitudinal plate, 10-a second transverse plate and 11-a protrusion.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer and clearer, the present invention will be further described with reference to the accompanying drawings and examples.
Description of the prior art: the combined die consists of a bottom plate and side plates, wherein the bottom plate is formed by splicing a plurality of small bottom plates, and the side plates surround the small bottom plates at the periphery to jointly form a die for placing powder. After the die is assembled, a piece of fiber paper is placed on the die, and finally, the powder is laid on the fiber paper.
Example 1:
as shown in fig. 1 to 6, the present embodiment discloses a bearing module used in a combined mold, wherein the bearing module is arranged in the combined mold and is positioned between the combined mold and a fiber paper. The length and width of the bearing module are consistent with the size of the whole bottom plate. The bearing module is designed by adopting a plane structure or a box structure.
As the preferred embodiment of the present invention, when the carrying module adopts a planar structure, the carrying module is set as a first plate 1. The first flat plate 1 is tiled on the whole bottom plate, and the side edge of the first flat plate is abutted to the side plate of the combined die. The flat sheet can cover all gaps between the small base plates (dotted lines in fig. 3 and 5), and the fiber paper is not cracked even by bumping. Returning to one step, even if the fiber paper is cracked and leaks, the powder can only fall on the first flat plate 1, the stick and the small bottom plate can not be polluted, and the first flat plate 1 is simple and easy to clean at the later stage.
As the preferred embodiment of the present invention, when the bearing module adopts a planar structure, the bearing module is set as a first screen plate 2. First otter board 2 tiling is established on the monoblock bottom plate, covers the gap between the little bottom plate, the side of first otter board 2 and assembling die's curb plate butt. The first net plate 2 is composed of a first vertical plate 3 and a first transverse plate 4. The first longitudinal plate 3 is perpendicular to the first transverse plate 4. The first screen plate 2 arranged vertically and horizontally is used for supporting the fiber paper at the gap to avoid cracking; secondly, in order to cover the gap, even if the fiber paper is finally damaged, the powder can only fall on the first screen plate 2 or the small bottom plate, the stick cannot be polluted, and the first screen plate 2 and the small bottom plate can be cleaned simply and easily in the later period.
As a preferred embodiment of the present invention, when the carrying module adopts a box structure, the carrying module includes a first baffle 5 and a second plate 6. The second flat plate 6 is horizontally laid on the whole bottom plate, and the side edge of the second flat plate is abutted to the side plate of the combined die. The first baffle plates 5 are respectively arranged on four sides of the second flat plate 6 and are perpendicular to the second flat plate 6. The box-type structure is adopted to further prevent the leakage of the side plates of the combined die. Although the probability of material leakage is not high, in the conveying process, the side plates of the combined die also have bump and undulate and have certain impact on the fiber paper, so that the first baffle 5 is vertically arranged at the side edge of the second flat plate 6, and even if the fiber paper is broken, the powder can be blocked by the first baffle 5 and cannot fall onto the stick from the gap between the side plates and the small bottom plate.
As the preferred embodiment of the present invention, when the carrying module adopts the box structure, the carrying module includes the second baffle 7 and the second screen plate 8. The second otter board 8 tiling is established on the monoblock bottom plate, covers the gap between the little bottom plate, and the side of second otter board 8 and assembling die's curb plate butt. The second net plate 8 is composed of a second vertical plate 9 and a second transverse plate 10. The second vertical plate 9 is perpendicular to the second horizontal plate 10. The principle of this scheme is the same as the above scheme.
As the preferred scheme of the utility model, get into the kiln after, the assembling die is in under the high temperature environment, in order to reduce the sudden change stress that bears the module and produce under high temperature or cause self to damage, integrated design, integrated into one piece between first longitudinal plate 3 and the first diaphragm 4.
As an optimal scheme, get into the kiln after, the assembling die is in under the high temperature environment, bears the sudden change stress that the module produced under high temperature or causes self to damage in order to reduce, integrated design, integrated into one piece between second vertical plate 9 and the second diaphragm 10. The second baffle 7 and the second net plate 8 are designed and formed integrally.
As the utility model discloses an optimal scheme gets into the kiln after, and the assembling die is in under the high temperature environment, bears the sudden change stress that the module produced under high temperature or causes self to damage in order to reduce, the utility model discloses integrated design, integrated into one piece between first baffle 5 and the first otter board 2.
Further, before loading the powder, in order to make the module of bearing accurate location in assembling die, the bottom of bearing the module is equipped with the arch 11 that is used for the location. The protrusion 11 may be manufactured by a stamping method. The protrusions 11 are located in the gaps between the small floors.
As the preferred scheme of the utility model, get into the kiln after, the assembling die is under high temperature environment, in order to reduce the sudden change stress that bears the module and produce under high temperature, makes self shape and structure maintain at reasonable within range, bear the module and make by high temperature resistant, the little nickel steel material of deformation.
As the preferred scheme of the utility model, no matter the bearing module adopts flat plate structure or box structure, its thickness requirement is very thin, is far less than the size of its length and width. The design is to reduce the acting force of the stress to the product to be fired caused by uneven heating after the combined die enters the kiln, thereby improving the flatness of the bottom of the fired product.
The utility model discloses a working process and principle are: during the use, will bear the weight of the module and put into the assembling die earlier, make the protruding 11 card of its bottom in the gap between the little bottom plate, accomplish the location of bearing the weight of the module in the assembling die, lay the fiber paper at last, lay the powder and send into sintering shaping in the kiln on the fiber paper. The utility model discloses still have simple structure, convenient operation, easy advantage of implementing.
The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and all are included in the scope of the present invention.
Claims (10)
1. The bearing module for the combined die is characterized in that the bearing module is arranged in the combined die and positioned between the combined die and the fiber paper; the length and width of the bearing module are consistent with the size of the whole bottom plate; the bearing module is designed by adopting a plane structure or a box structure.
2. The carrying module for assembling die of claim 1, wherein when the carrying module adopts a planar structure, the carrying module is configured as a first flat plate; the first flat plate is flatly laid on the whole bottom plate, and the side edge of the first flat plate is abutted to the side plate of the combined die.
3. The carrying module for assembling die of claim 1, wherein when the carrying module adopts a planar structure, the carrying module is configured as a first net plate; the first screen plate is tiled on the whole bottom plate to cover the gap between the small bottom plates, and the side edge of the first screen plate is abutted against the side plate of the combined die; the first net plate is composed of a first longitudinal plate and a first transverse plate; the first longitudinal plate and the first transverse plate are vertically arranged.
4. The carrier module of claim 1, wherein when the carrier module is of a cassette configuration, the carrier module comprises a first baffle and a second plate; the second flat plate is flatly laid on the whole bottom plate, and the side edge of the second flat plate is abutted against the side plate of the combined die; the first baffle plates are respectively arranged on four side edges of the second flat plate and are perpendicular to the second flat plate.
5. The carrying module for assembling die of claim 1, wherein when the carrying module is of a box structure, the carrying module comprises a second baffle plate and a second net plate; the second screen plate is flatly laid on the whole bottom plate to cover gaps between the small bottom plates, and the side edge of the second screen plate is abutted against the side plate of the combined die; the second net plate is composed of a second longitudinal plate and a second transverse plate; the second longitudinal plate and the second transverse plate are vertically arranged.
6. The carrier module of claim 3, wherein the first longitudinal plate and the first transverse plate are integrally formed and designed.
7. The carrying module for assembling dies of claim 5, wherein the second longitudinal plate and the second transverse plate are integrally designed and integrally formed; the second baffle plate and the second screen plate are designed and formed integrally.
8. The carrier module of claim 4, wherein the first baffle plate and the first web plate are integrally formed and designed.
9. The carrier module for use on a segmented mold as claimed in claim 1, wherein the bottom of the carrier module is provided with a protrusion for positioning; the protrusions are located in the gaps between the small bottom plates.
10. The carrier module for use on a segmented mold of claim 1 wherein the carrier module is made of a nickel steel material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120634902.6U CN215038546U (en) | 2021-03-29 | 2021-03-29 | Bearing module for combined die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120634902.6U CN215038546U (en) | 2021-03-29 | 2021-03-29 | Bearing module for combined die |
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| Publication Number | Publication Date |
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| CN215038546U true CN215038546U (en) | 2021-12-07 |
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| CN202120634902.6U Active CN215038546U (en) | 2021-03-29 | 2021-03-29 | Bearing module for combined die |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114701161A (en) * | 2022-04-02 | 2022-07-05 | 吉林大学 | Additive manufacturing powder laying device and method with synergistically adjustable processing and powder feeding areas |
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2021
- 2021-03-29 CN CN202120634902.6U patent/CN215038546U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114701161A (en) * | 2022-04-02 | 2022-07-05 | 吉林大学 | Additive manufacturing powder laying device and method with synergistically adjustable processing and powder feeding areas |
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