CN215035940U

CN215035940U - Unitized motor end cover automatic production system and automatic production line

Info

Publication number: CN215035940U
Application number: CN202121140589.7U
Authority: CN
Inventors: 高力; 陈娟
Original assignee: Siemens Motor China Co ltd
Current assignee: Siemens Motor China Co ltd; Siemens Standard Motors Ltd
Priority date: 2021-05-25
Filing date: 2021-05-25
Publication date: 2021-12-07
Anticipated expiration: 2031-05-25

Abstract

The utility model provides a unitized motor end cover automatic production system, include: the U-shaped processing equipment group comprises a CNC composite lathe, a pneumatic cleaning machine and online measuring equipment which are arranged in a U shape; the manipulator is arranged at the central position of the U-shaped processing equipment group; and the integrated storage bin is arranged at the opening of the U-shaped processing equipment group. Furthermore, the utility model also provides an automatic production line who adopts above-mentioned unitized motor end cover automatic production system.

Description

Unitized motor end cover automatic production system and automatic production line

Technical Field

The utility model relates to an industrial field especially relates to a unitized motor end cover automatic production system and automatic production line.

Background

The existing motor end cover processing adopts a unitized processing mode. For example, after the end cover is turned on a CNC lathe, the material needs to be taken out, the size of the key part needs to be manually detected, the material is transferred to a multi-hole drilling machine, and a mounting hole matched with the machine base is drilled. In the case of the rear end cover, the rear end cover also needs to be manually transferred to a drilling and tapping machine for manual drilling and tapping. The whole process needs to be repeated for a plurality of times by manpower, and in addition, manual operation and processing consume manpower and are low in efficiency.

Therefore, manual sequence conversion is adopted among all the procedures of the motor end cover machining process in the prior art, labor is consumed, efficiency is low, and risks of errors or sequence leakage exist.

SUMMERY OF THE UTILITY MODEL

In view of this, the utility model provides a brand-new unitized motor end cover automatic production system and automatic production line. This unitized motor end cover automatic production system and production line replace manual operation with the manipulator, improve the work efficiency of whole end cover flow of processing through the optimal design of each station overall arrangement to increased the communication link between the different equipment, can the automatic calculation sword benefit, improved processingquality.

According to an aspect of the utility model, a unitized motor end cover automatic production system is provided, include:

the device comprises a U-shaped processing equipment set, a control system and a control system, wherein the U-shaped processing equipment set comprises a CNC (computerized numerical control) composite lathe, a pneumatic cleaning machine and online measuring equipment which are arranged in a U shape;

the manipulator is arranged at the central position of the U-shaped processing equipment group; and

and the integrated storage bin is arranged at the opening of the U-shaped processing equipment group.

According to an embodiment of the present invention, in the above-mentioned modular motor end cover automatic production system, further comprising: and the fine positioning platform is arranged on one side, close to the manipulator, of the integrated storage bin.

According to the utility model discloses an embodiment, in foretell unitized motor end cover automatic production system, the jack catch of manipulator is suitable for follow any one of integral type feed bin, smart location platform, the compound lathe of CNC, pneumatic cleaning machine, on-line measuring equipment snatchs the material, and will the material passes on to another in integral type feed bin, smart location platform, the compound lathe of CNC, pneumatic cleaning machine, the on-line measuring equipment.

According to an embodiment of the present invention, in the above-mentioned unitized motor end cover automatic production system, the on-line measuring device measures the critical dimension of the material by using an airtight measurement method.

According to the utility model discloses an embodiment, in foretell unitized motor end cover automatic production system, on-line measuring equipment has the automatic sword benefit value function of calculating, on-line measuring equipment with the compound lathe signal connection of CNC to in time transmit the benefit value data extremely the compound lathe of CNC, so that the compound lathe of CNC can revise the sword benefit parameter.

According to the utility model discloses an embodiment, in foretell unitized motor end cover automatic production system, U type processing equipment group is including two CNC compound lathes of adjacent setting, two CNC compound lathes's orientation is perpendicular each other, on-line measuring equipment with one in two CNC compound lathes sets up relatively, just pneumatic cleaner set up in one side of on-line measuring equipment.

According to the utility model discloses an embodiment, in foretell unitized motor end cover automatic production system, the function of CNC compound lathe integrated CNC lathe, porous drilling machine and bench drill tapping machine three at least.

According to an embodiment of the present invention, in the above-mentioned unitized motor end cover automatic production system, the robot is a six-axis joint robot.

According to the utility model discloses an on the other hand provides an automatic production line, a serial communication port, including two sets of unitized motor end cover automatic production systems as discussed above that symmetry set up each other, wherein two sets of unitized motor end cover automatic production systems share an on-line measuring equipment, wherein an on-line measuring equipment set up in the centre of two sets of unitized motor end cover automatic production systems.

It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principle of the invention. In the drawings:

fig. 1 is a schematic view of an automated manufacturing line according to one embodiment of the present invention.

Description of reference numerals:

automatic production system for end cover of S-unit motor

10U type processing equipment group

20 mechanical arm

30 integral type feed bin

40 fine positioning platform

50 materials

101 CNC compound lathe

102 pneumatic cleaning machine

103 on-line measuring equipment

201 claw

Detailed Description

Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts. Further, although the terms used in the present invention are selected from publicly known and used terms, some of the terms mentioned in the description of the present invention may be selected by the applicant at his or her discretion, the detailed meanings of which are described in relevant parts of the description herein. Furthermore, it is required that the present invention is understood, not simply by the actual terms used but by the meaning of each term lying within.

Embodiments of the unitized motor end cover automated production system and automated production line of the present invention are discussed in more detail below in conjunction with fig. 1.

First of all, fig. 1 shows an embodiment of an automatic production line according to the invention. The automatic production line comprises two groups of unit motor end cover automatic production systems S which are symmetrically arranged. Wherein, the two sets of the automatic production systems S of the modular motor end covers share one online measurement device 103. That is, as shown in fig. 1, the on-line measuring device 103 is disposed in the middle of two sets of the automated production system S of the modular motor covers. The structure can fully utilize each module, and the maximization of the processing efficiency is realized.

The modular motor end cap automatic production system S according to the present invention is further discussed below in conjunction with fig. 1. The automatic production system S for the end cover of the unitized motor mainly comprises: a U-shaped processing equipment set 10, a robot 20 and an integrated magazine 30.

The U-shaped machining apparatus group 10 includes a CNC composite lathe 101, a pneumatic cleaning machine 102, and an on-line measuring apparatus 103 arranged in a U-shape. Wherein, the CNC composite lathe 101 can integrate the functions of CNC lathe, porous drilling machine and bench drill tapping machine three at least.

The robot 20 is disposed at the center of the U-shaped processing tool group 10, i.e., at a position surrounded by the U-shape. The robot 20 preferably employs a six-axis articulated robot.

The integrated storage bin 30 is disposed at an opening of the U-shaped processing equipment group 10, that is, at the opening of the U-shape. The integrated storage bin 30 has the function of loading and unloading.

Based on the structure, the utility model discloses a modular motor end cover automatic production system replaces the work of artifical execution unloading and material transfer preface through manipulator 20.

As shown in FIG. 1, the modular motor end cap automated manufacturing system may further include a fine positioning stage 40. The fine positioning platform 40 is disposed on a side of the integrated bin 30 adjacent to the robot 20.

In this way, the jaws 201 of the robot 20 are adapted to grasp a material 50, such as a front or rear end cap of a motor, from any one of the integrated silo 30, the fine positioning platform 40, the CNC composite lathe 101, the pneumatic cleaning machine 102, the in-line measuring device 103 and transfer the material 50 to another one of the integrated silo 30, the fine positioning platform 40, the CNC composite lathe 101, the pneumatic cleaning machine 102, the in-line measuring device 103.

For example, the robot 20 is held by the claw 201, and can take out the material from the feeding platform of the integrated storage bin 30, transfer the material to the fine positioning platform 40, and then transfer the material to the CNC composite lathe 101. After the CNC composite lathe 101 finishes processing, the manipulator 20 takes out the material again and transfers the material to the pneumatic cleaning machine 102, and the surface and the measurement part of the material are cleaned. And after dust removal is finished, taking out the materials again, and sending the materials to the online measuring equipment 103 to detect the key sizes of the materials. For example, according to one embodiment, the online measurement device 103 measures the inner diameter of the bearing chamber of the motor end cap using a gas tight measurement. After the inspection is finished, the manipulator 20 still takes out the materials and sends the materials to the blanking platform of the integrated storage bin 30. The manipulator 20 is used for completing the sequence conversion among the procedures, so that the manual operation is reduced. Furthermore, the utility model discloses an above-mentioned overall arrangement has optimized according to the manufacturing procedure of motor end cover, can reduce manipulator 20's total distance of operation, improves the operating efficiency.

According to another aspect of the present invention, the above-mentioned on-line measuring device 103 is used to replace manual detection in the prior art. The online measuring device 103 adopts an airtight measuring method, and the measured data is immediately calculated to judge whether the size of the measured part is qualified. Meanwhile, the online measuring device 103 can also have the function of automatically calculating the cutter compensation value, and the value needing cutter compensation is comprehensively analyzed according to the measuring result comparing the drawing requirement tolerance and the historical measured data value trend. The on-line measuring device 103 further establishes a data link with the CNC composite lathe 101, that is, realizes signal connection between the two, so as to transmit the above-mentioned complementary value data to the CNC composite lathe 101 in time, so that the CNC composite lathe 101 can modify the tool compensation parameters. Therefore, the utility model discloses can stop the quality risk that manual measurement error and measuring tool proofreading error brought.

In addition, as shown in fig. 1, two CNC compound lathes 101 adjacently disposed may be included in one U-shaped machining equipment group. The two CNC composite lathes 101 are oriented perpendicular to each other, the on-line measuring device 103 is disposed opposite to one of the two CNC composite lathes, and the pneumatic cleaning machine 102 is disposed at one side of the on-line measuring device 103.

To sum up, the utility model discloses a unitized motor end cover automatic production system and automatic production line adopt the manipulator to replace manual operation, have reduced the cost of labor, improve production quality and efficiency. Furthermore, the utility model discloses still optimize spatial layout according to the characteristics of process, improved machining efficiency. Finally, the utility model discloses can also realize automatic measurement, calculate the sword benefit, improve the efficiency of execution and the precision of sword benefit, be favorable to improving product quality.

It will be apparent to those skilled in the art that various modifications and variations can be made to the above-described exemplary embodiments of the present invention without departing from the spirit and scope of the invention. Thus, it is intended that the present invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.

Claims

1. A modular motor end cap automatic production system (S), comprising:

the device comprises a U-shaped processing equipment set (10), wherein the U-shaped processing equipment set (10) comprises a CNC composite lathe (101), a pneumatic cleaning machine (102) and online measuring equipment (103), wherein the CNC composite lathe is arranged in a U shape;

a robot (20) provided at a central position of the U-shaped processing equipment group (10); and

and the integrated storage bin (30) is arranged at the opening of the U-shaped processing equipment group (10).

2. The unitized motor end cap automatic production system (S) of claim 1, further comprising: the fine positioning platform (40), the fine positioning platform (40) is arranged on one side, close to the mechanical arm (20), of the integrated storage bin (30).

3. The modular motor end cap automated production system (S) of claim 2, wherein the jaws (201) of the robot (20) are adapted to grasp material (50) from any one of the integrated silo (30), the fine positioning platform (40), the CNC composite lathe (101), the pneumatic cleaning machine (102), the online measuring device (103) and transfer the material (50) to another one of the integrated silo (30), the fine positioning platform (40), the CNC composite lathe (101), the pneumatic cleaning machine (102), the online measuring device (103).

4. The modular motor end cap automated production system (S) of claim 3, wherein said on-line measuring device (103) measures critical dimensions of said material (50) using a gas tight measurement.

5. The automated modular machine end cap production system (S) according to claim 4, characterized in that said on-line measuring device (103) has an automated tool compensation calculation function, said on-line measuring device (103) being in signal connection with said CNC composite lathe (101) to transmit compensation data to said CNC composite lathe (101) in time to enable said CNC composite lathe (101) to modify tool compensation parameters.

6. The unitized motor end cap automatic production system (S) of claim 1, wherein said U-shaped machining equipment set (10) comprises two CNC composite lathes (101) adjacently disposed, the orientations of said two CNC composite lathes (101) being perpendicular to each other, said on-line measuring equipment (103) being disposed opposite to one of said two CNC composite lathes (101), and said pneumatic cleaning machine (102) being disposed at one side of said on-line measuring equipment (103).

7. The unitized motor end cap automatic production system (S) of claim 1, wherein said CNC composite lathe (101) integrates at least the functions of a CNC lathe, a multi-hole drilling machine and a bench drill tapping machine.

8. The unitized motor end cap automatic production system (S) of claim 1, wherein said robot (20) is a six-axis articulated robot.

9. An automated production line, characterized in that it comprises two sets of modular motor end cover automated production systems (S) according to any one of claims 1 to 8, arranged symmetrically to each other, wherein said two sets of modular motor end cover automated production systems (S) share one on-line measuring device (103), wherein said one on-line measuring device (103) is arranged in the middle of said two sets of modular motor end cover automated production systems (S).