CN215004988U - Rubber coating detection device - Google Patents
Rubber coating detection device Download PDFInfo
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- CN215004988U CN215004988U CN202120271493.8U CN202120271493U CN215004988U CN 215004988 U CN215004988 U CN 215004988U CN 202120271493 U CN202120271493 U CN 202120271493U CN 215004988 U CN215004988 U CN 215004988U
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Abstract
The utility model relates to a rubber coating equipment technical field, concretely relates to rubber coating detection device, including the conveying roller subassembly that is used for carrying the leather, conveying roller subassembly top is equipped with at least one light emitting source and camera, and detection device still includes visual detection equipment, and light emitting source and camera are connected with visual detection equipment electricity. Compared with the prior art, the scheme that the traditional glue spreader single-point sensor is used for measuring is replaced by the mode of visual detection, 100% detection on the defect of missing coating in the gluing process can be achieved, the traditional function of visual detection distance measurement can be applied to detection of gluing width and position degree, the mode can be used for avoiding the defect leather from being applied to the procedures of follow-up coating, compounding and the like, and therefore the safety characteristic of a skin coating product is greatly improved.
Description
Technical Field
The utility model relates to a rubber coating equipment technical field, concretely relates to rubber coating detection device.
Background
A plurality of spare parts of car interior trim door plant, instrument board and vice instrument board use composite technology, can laminate the stereoplasm skeleton surface of moulding plastics with soft materials to improve product appearance and comfort level. In the thermal compounding process, the whole roll of hot melt adhesive glue is blade-coated on the back of the leather, and then the compounding process is completed through the subsequent thermal compounding process, and in the gluing process, the uniformity of the glue is required to be ensured.
Because the requirement of the composite skin of the automobile instrument panel on the cohesiveness of the glue is extremely high, the cohesiveness quality of the glue relates to the requirement of the safety characteristic of the product, and if the cohesiveness failure of the glue can cause that the safety airbag can not be normally opened when the automobile collides, the personal injury is caused. The gluing quality of the instrument panel skin needs to be strictly monitored so as to prevent the occurrence of the condition of glue missing on the skin.
The existing gluing detection is monitored by sampling points by a single-point sensor, the monitoring range is less than 10%, 100% area monitoring of the whole gluing area of a leather cannot be realized, other gluing areas which are not monitored still have great risk of leaking glue products, the safety risk of product quality is caused, and the monitoring effect is not ideal.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to present not enough, provide a monitoring effect good rubber coating detection device.
The purpose of the utility model is realized through the following technical scheme: the application provides a rubber coating detection device, including the conveying roller subassembly that is used for carrying the leather, conveying roller subassembly top is equipped with at least one light emitting source and camera, and detection device still includes visual detection equipment, and light emitting source and camera all are connected with visual detection equipment electricity.
Wherein, the light emitting source is provided with two, and two light emitting source intervals are arranged, and the camera is located between two light emitting sources.
Wherein, still include the bracket component, luminous source and camera are all fixed mounting on the bracket component.
Wherein, the bracket component comprises an upright post and a cross beam transversely fixed at the top end of the upright post.
Wherein, the crossbeam is provided with the connecting piece that the direction is down, and light emitting source fixed mounting is in the bottom of connecting piece.
Wherein, visual detection equipment is provided with the reputation siren, and the reputation siren sets up the electricity with visual detection and is connected.
Wherein, the acousto-optic alarm comprises a three-color lamp.
Wherein, the conveying roller subassembly includes a plurality of interval arrangement and the staggered rod in the direction of height.
Wherein, the luminous source is an ultraviolet lamp.
The utility model has the advantages that: after software technical personnel program the hardware, the rubber coating detection device of this application's use is: starting the conveying roller assembly and the luminous source, conveying the rubber coating leather to be detected on the conveying roller assembly, irradiating the rubber coating leather by the luminous source, dynamically capturing the appearance state of the rubber coating leather by the camera after rubber coating due to the fluorescent characteristic of glue, transmitting camera shooting information to the visual detection equipment by the camera, and judging whether the rubber coating is qualified or not by the visual detection equipment according to the camera shooting information so as to detect the rubber coating condition of the blank;
compared with the prior art, the scheme that the traditional glue spreader single-point sensor is used for measuring is replaced by the mode of visual detection, 100% detection on the defect of missing coating in the gluing process can be achieved, the traditional function of visual detection distance measurement can be applied to detection of gluing width and position degree, the mode can be used for avoiding the defect leather from being applied to the procedures of follow-up coating, compounding and the like, and therefore the safety characteristic of a skin coating product is greatly improved.
Drawings
Fig. 1 is a schematic structural diagram of the glue application detection device in this embodiment.
Reference numerals: roller 1, visual inspection equipment 2, touch-sensitive screen 21, tricolor lamp 3, stand 41, crossbeam 42, connecting piece 43, camera 5, light emitting source 6.
Detailed Description
The invention will be further described with reference to the following examples.
The utility model discloses a concrete implementation mode of rubber coating detection device, please see fig. 1 and show, including the conveying roller subassembly that is used for carrying the leather, conveying roller subassembly includes that a plurality of intervals are arranged and the staggered rod 1 in the direction of height. It should be noted that the conveying roller assembly is a conventional conveying mechanism for conveying leather materials on the market, and the structure and the working principle thereof can be easily known by those skilled in the art.
In this embodiment, the glue detecting device further includes a bracket assembly, a light emitting source 6 and a camera 5. The bracket assembly includes a vertical column 41 and a cross beam 42 transversely fixed to the top end of the vertical column 41. Equal fixed mounting of light emitting source 6 and camera 5 is on the bracket component, and is concrete, and crossbeam 42 is provided with direction connecting piece 43 down, and light emitting source 6 is provided with two, and two light emitting source 6 intervals are arranged and fixed mounting in the bottom of connecting piece 43, and camera 5's mounted position can be according to the demand installation of reality on the bracket component can.
As a modification, the detection apparatus further includes a visual detection device 2, and the light emission source 6 and the camera 5 are electrically connected to the visual detection device 2. In order to enable technicians to timely master the gluing condition, the visual detection device 2 is provided with a sound-light alarm which is electrically connected with the visual detection device 2, and in addition, the sound-light alarm comprises a three-color lamp 3.
Since the glue has fluorescent property, in this embodiment, the light source 6 is an ultraviolet lamp, and the camera 5 can capture the glue dynamically according to the rotation speed of the roller 1 and the set shooting interval time during the gluing process of the glue spreader. By combining the fluorescent characteristic of the glue, the surface skin after gluing presents the fluorescent characteristic through the irradiation of the ultraviolet lamp, so that the position without gluing presents obvious visual difference, and the camera 5 can more easily capture the surface skin state after gluing.
In this embodiment, the camera 5, the audible and visual alarm, and the light emitting source 6 are all electrically connected to the visual inspection apparatus 2, and the external glue spreader can also be electrically connected to the visual inspection apparatus 2, so as to ensure that the visual inspection apparatus 2 starts automatically when the glue spreader is started. After a software technician programs hardware, the conveying roller assembly and the light emitting source 6 are started, the conveying roller assembly conveys the rubber coating leather to be detected, the appearance state of the rubber coating leather is dynamically captured through the camera 5, the camera 5 transmits camera shooting information to the visual detection equipment 2, and the visual detection equipment 2 judges whether the rubber coating is qualified or not according to the camera shooting information. When finding the unqualified product of rubber coating among the visual inspection process, visual inspection equipment 2 can send stop signal to the spreading machine in order to suspend the rubber coating process, and visual inspection equipment 2 can control the tricolor lamp 3 of audible-visual alarm to send out the warning simultaneously and remind maintainer to look over maintenance equipment. In addition, the visual detection device 2 is provided with a touch screen 21, all detection files and results can be checked and exported in real time, and relevant parameters of the device can be modified and adjusted on the touch screen 21.
Because the visual inspection equipment 2 has the traditional function of distance measurement, the equipment can also synchronously monitor the width and the position degree of the surface (leather) gluing. The equipment presets the gluing width and position degree parameters of all products on site in advance and incorporates the parameters into a conventional detection item, so that misuse of skins with unqualified widths in the production process is prevented.
Compared with the prior art, the gluing detection device of the embodiment replaces the scheme of measuring a single-point sensor of a traditional gluing machine by a visual detection mode, can detect 100% of the coating missing defect in the gluing process, can also apply the traditional function of visual detection distance measurement to the detection of the gluing width and the position degree, and can avoid the defect leather from being applied to the subsequent coating, compounding and other processes by using the mode, thereby greatly improving the safety characteristic of a skin coating product.
The above embodiments are only used for the explanation of the technical solution of the present invention, and can not be taken as the limitation of the structure of the present invention. Through this embodiment, the technical mode that also can obtain equal result of use through simple modification or equivalent replacement can be seen by ordinary skilled person and falls into the utility model discloses the right protection scope of technique.
Claims (9)
1. The utility model provides a rubber coating detection device which characterized in that: the detection device comprises a conveying roller assembly for conveying the leather, wherein at least one light-emitting source and a camera are arranged above the conveying roller assembly, the detection device further comprises a visual detection device, and the light-emitting source and the camera are electrically connected with the visual detection device.
2. A glue application detecting device according to claim 1, characterised in that: the light emitting sources are arranged in two, the two light emitting sources are arranged at intervals, and the camera is located between the two light emitting sources.
3. A glue application detecting device according to claim 1, characterised in that: still include the bracket component, luminous source and camera all fixed mounting be in on the bracket component.
4. A glue application detecting device according to claim 3, characterised in that: the bracket component comprises an upright post and a cross beam transversely fixed at the top end of the upright post.
5. A glue application detection device according to claim 4, characterised in that: the beam is provided with a connecting piece with a downward direction, and the light emitting source is fixedly arranged at the bottom of the connecting piece.
6. A glue application detecting device according to claim 1, characterised in that: the visual detection equipment is provided with an acousto-optic alarm which is electrically connected with the visual detection device.
7. A glue application detection device according to claim 6, characterised in that: the acousto-optic alarm comprises a three-color lamp.
8. A glue application detecting device according to claim 1, characterised in that: the conveying roller assembly comprises a plurality of rollers which are arranged at intervals and staggered in the height direction.
9. A glue application detecting device according to claim 1, characterised in that: the luminous source is an ultraviolet lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120271493.8U CN215004988U (en) | 2021-01-29 | 2021-01-29 | Rubber coating detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120271493.8U CN215004988U (en) | 2021-01-29 | 2021-01-29 | Rubber coating detection device |
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| Publication Number | Publication Date |
|---|---|
| CN215004988U true CN215004988U (en) | 2021-12-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120271493.8U Active CN215004988U (en) | 2021-01-29 | 2021-01-29 | Rubber coating detection device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114983097A (en) * | 2022-05-31 | 2022-09-02 | 福建省华宝智能科技有限公司 | Sole rubberizing device based on visual detection |
-
2021
- 2021-01-29 CN CN202120271493.8U patent/CN215004988U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114983097A (en) * | 2022-05-31 | 2022-09-02 | 福建省华宝智能科技有限公司 | Sole rubberizing device based on visual detection |
| CN114983097B (en) * | 2022-05-31 | 2023-09-01 | 福建省华宝智能科技有限公司 | Sole rubberizing device based on visual detection |
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