CN214991226U - High-efficient environmental protection compound fertilizer apparatus for producing - Google Patents
High-efficient environmental protection compound fertilizer apparatus for producing Download PDFInfo
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- CN214991226U CN214991226U CN202121685384.7U CN202121685384U CN214991226U CN 214991226 U CN214991226 U CN 214991226U CN 202121685384 U CN202121685384 U CN 202121685384U CN 214991226 U CN214991226 U CN 214991226U
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- machine
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- belt feeder
- compound fertilizer
- cyclone
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- 239000003337 fertilizer Substances 0.000 title claims abstract description 25
- 150000001875 compounds Chemical class 0.000 title claims abstract description 22
- 230000007613 environmental effect Effects 0.000 title claims description 8
- 239000000463 material Substances 0.000 claims abstract description 38
- 238000012216 screening Methods 0.000 claims abstract description 29
- 238000002156 mixing Methods 0.000 claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 239000011248 coating agent Substances 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 10
- 238000005259 measurement Methods 0.000 claims description 8
- 238000007873 sieving Methods 0.000 claims description 8
- 238000005406 washing Methods 0.000 claims description 8
- 238000004806 packaging method and process Methods 0.000 abstract description 5
- 239000000428 dust Substances 0.000 description 33
- 238000013461 design Methods 0.000 description 7
- 238000001816 cooling Methods 0.000 description 5
- 238000005469 granulation Methods 0.000 description 4
- 230000003179 granulation Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 235000015097 nutrients Nutrition 0.000 description 3
- JTJMJGYZQZDUJJ-UHFFFAOYSA-N phencyclidine Chemical class C1CCCCN1C1(C=2C=CC=CC=2)CCCCC1 JTJMJGYZQZDUJJ-UHFFFAOYSA-N 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000007888 film coating Substances 0.000 description 2
- 238000009501 film coating Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005201 scrubbing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000004254 Ammonium phosphate Substances 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 229910000148 ammonium phosphate Inorganic materials 0.000 description 1
- 235000019289 ammonium phosphates Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 235000013877 carbamide Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model belongs to the technical field of compound fertilizer production, a high-efficiency environment-friendly compound fertilizer production device is disclosed, which comprises a batching and metering device, a material mixing machine, a belt bucket elevator, a storage bin, a metering belt scale, a rotary drum granulator, a dryer, a roller screening machine, a crusher, a cooler, a roller screening machine II, a film wrapping machine and a finished product metering and packaging machine, wherein the batching and metering device is connected with the inlet end of the material mixing machine through a belt conveyor, the outlet end of the material mixing machine is connected with the inlet end of the storage bin through the belt bucket elevator, the outlet end of the storage bin is connected with the inlet end of the rotary drum granulator through the metering belt scale, a steam boiler is arranged on the rotary drum granulator, the outlet end of the rotary drum granulator is connected with the inlet end of the dryer through the belt conveyor, the inlet end of the dryer is provided with a hot blast stove, the outlet end of the dryer is connected with the inlet end of the roller screening machine through the belt conveyor, the utility model discloses whole operation is stable, and is efficient, and production process environment friendly.
Description
Technical Field
The utility model belongs to the technical field of compound fertilizer production, concretely relates to high-efficient environmental protection compound fertilizer apparatus for producing.
Background
At present, the production process of compound fertilizer mainly comprises the steps of mixing urea, ammonium chloride, ammonium phosphate, potassium chloride and the like, agglomerating into granules at a certain temperature by means of self adhesive force or adding a proper amount of adhesive, drying, cooling and screening to prepare the compound fertilizer product, but the existing production line has the defects of uneven material mixing, large fluctuation of mixture nutrients, unstable product quality and low efficiency, and in addition, a large amount of dust is generated in the drying and cooling procedures in the fertilizer production process to cause environmental pollution and raw material waste.
SUMMERY OF THE UTILITY MODEL
To the problem that the above-mentioned background art provided, the utility model aims at: aims to provide a high-efficiency environment-friendly compound fertilizer production device.
In order to realize the technical purpose, the utility model discloses a technical scheme as follows: a high-efficiency environment-friendly compound fertilizer production device comprises a batching and metering device, a material mixing machine, a belt bucket elevator, a storage bin, a metering belt scale, a rotary drum granulator, a dryer, a first rotary drum screening machine, a crusher, a cooler, a second rotary drum screening machine, a film coating machine and a finished product metering and packaging machine, wherein the batching and metering device is connected with the inlet end of the material mixing machine through a belt conveyor, the outlet end of the material mixing machine is connected with the inlet end of the storage bin through the belt bucket elevator, the outlet end of the storage bin is connected with the inlet end of the rotary drum granulator through the metering belt scale, a steam boiler is arranged on the rotary drum granulator, the outlet end of the rotary drum granulator is connected with the inlet end of the dryer through the belt conveyor, the inlet end of the dryer is provided with a belt conveyor, the outlet end of the dryer is connected to the inlet end of the first rotary drum screening machine through a hot blast stove, the exit end of a cylinder screening machine is connected with the breaker entry end through the belt feeder, the exit end of breaker passes through the belt feeder and is connected with the belt feeder between batching measuring equipment and the material mixing machine, the end opening of a drum screening machine passes through the belt feeder and is connected with the cooler entry end, the cooler exit end is connected with the entry end of No. two cylinder screening machines, the end opening of No. two cylinder screening machines passes through two belt feeders and is connected with the belt feeder between batching measuring equipment and the material mixing machine, the exit end of No. two cylinder screening machines passes through the belt feeder and is connected with the entry end of coating machine, the exit end of coating machine is connected with finished product measurement packagine machine through the belt feeder.
Further limiting, the diameter of a sieve hole of the first drum screening machine is 4.5mm, and due to the design, products with the diameter larger than 4.5mm can be conveniently screened and filtered.
Further limit, No. two drum sieve separator sieve mesh diameter is 2.5mm, and such design conveniently sieves the product that filters the diameter and is greater than 2.5 mm.
Further inject, high-efficient environmental protection compound fertilizer apparatus for producing still includes cyclone, No. two cyclones and sack cleaner, the drying-machine passes through the pipeline and links to each other with a cyclone, the cooler passes through the pipeline and links to each other with No. two cyclones, a cyclone and No. two cyclones link to each other with the sack cleaner through shared pipeline, the sack cleaner has the draught fan through the pipe connection, the draught fan is connected with the scrubbing tower, and such design is favorable to cyclone to retrieve valuable dust, adopts the scrubbing tower can remove dust fast, prevents the dust polluted environment.
Adopt the beneficial effects of the utility model:
1. the utility model discloses the system material mixes the machine misce bene through the material before the granulation, and the product nutrient is undulant little, and product quality is stable, and the whole operation of apparatus for producing is stable, and is efficient;
2. the crushing procedure can generate a large amount of dust in the fertilizer production process, the utility model adopts the flow of thermal screening and thermal crushing after drying, and has the advantages that the humidity of large particles is utilized, so that the amount of dust generated in the crushing process is reduced;
3. stoving and cooling process can produce a large amount of dust in the fertilizer production process, cause environmental pollution and raw materials extravagant, the utility model discloses a tertiary dust removal is handled: the cyclone dust collector, the bag-type dust collector and the water washing tower remove dust, and the exhaust emission is far lower than the national emission standard.
Drawings
The present invention can be further illustrated by the non-limiting examples given in the accompanying drawings;
FIG. 1 is a schematic view of the installation of an embodiment of the high-efficiency environment-friendly compound fertilizer production device of the utility model;
the main element symbols are as follows:
the device comprises a batching and metering device 1, a material mixing machine 2, a belt bucket elevator 3, a storage bin 4, a metering belt scale 5, a rotary drum granulator 6, a steam boiler 7, a dryer 8, a hot blast stove 9, a first rotary screen classifier 10, a crusher 11, a cooler 12, a second rotary screen classifier 13, a film coating machine 14, a finished product metering and packaging machine 15, a first cyclone dust collector 16, a second cyclone dust collector 17, a cloth bag dust collector 18, an induced draft fan 19 and a washing tower 20.
Detailed Description
In order to make the present invention better understood by those skilled in the art, the technical solutions of the present invention are further described below with reference to the accompanying drawings and examples.
As shown in figure 1, the utility model discloses a high-efficient environmental protection compound fertilizer apparatus for producing, including batching metering equipment 1, the material mixing machine 2, belt bucket elevator 3, storage silo 4, measurement belt scale 5, rotary drum granulator 6, drying-machine 8, drum sieving machine 10, breaker 11, cooler 12, No. two drum sieving machines 13, coating machine 14 and finished product measurement packagine machine 15, batching metering equipment 1 is connected with the entry end of material mixing machine 2 through the belt feeder, the exit end of material mixing machine 2 is connected with the entry end of storage silo 4 through belt bucket elevator 3, the exit end of storage silo 4 is connected with the entry end of rotary drum granulator 6 through measurement belt scale 5, rotary drum granulator 6 is last to be provided with steam boiler 7, the exit end of rotary drum granulator 6 is connected with the entry end of drying-machine 8 through the belt feeder, the entry end of drying-machine 8 is provided with 9, the exit end of drying-machine 8 is connected to the entry end of a drum screening machine 10 through the belt feeder, the exit end of a drum screening machine 10 passes through the belt feeder and is connected with breaker 11 entry end, the exit end of breaker 11 passes through the belt feeder and is connected with the belt feeder between batching and metering device 1 and the material mixing machine 2, the end opening is followed closely No. 10 and is connected with cooler 12 entry end through the belt feeder, cooler 12 exit end is connected with the entry end of No. two drum screening machines 13, the end opening is followed closely No. two drum screening machines 13 and is connected with the belt feeder between batching and metering device 1 and the material mixing machine 2 through two belt feeders, the exit end of No. two drum screening machines 13 passes through the belt feeder and is connected with the entry end of coating machine 14, the exit end of coating machine 14 is connected with finished product measurement packagine machine 15 through the belt feeder.
In the embodiment, when the high-efficiency environment-friendly compound fertilizer production device is used, compound fertilizer raw materials are poured into a batching and metering device 1, after the raw materials are completely configured, the materials are conveyed into a material mixing machine 2 through a belt conveyor to be sufficiently mixed, the mixed materials enter a storage bin 4 through a belt bucket elevator 3, the materials in the storage bin 4 are metered through a metering belt scale 5 and enter a rotary drum granulator 6 for granulation, steam is added into a steam boiler 7, after the granulation is completed, the compound fertilizer particles enter a dryer 8 through the belt conveyor to be dried, the dried materials enter a first rotary drum sieving machine 10 through the belt conveyor to be primarily sieved, the dryer 8 is also connected with a first cyclone dust collector 16 through a pipeline, the large-particle materials after the primary sieving enter a crusher 11 through the belt conveyor, the materials crushed by the crusher 11 enter the belt conveyor between the batching and metering device 1 and the material mixing machine 2, enters the material mixing machine 2 to be re-stirred and mixed, other materials enter the cooling machine 12 through a belt conveyor to be cooled, the cooling machine 12 is connected with a second cyclone dust collector 17 through a pipeline, a first cyclone dust collector 16 and the second cyclone dust collector 17 are connected with a bag-type dust collector 18 through a shared pipeline, the bag-type dust collector 18 is connected with a draught fan 19 through a pipeline, the draught fan 19 is connected with a washing tower 20, the design enables the cyclone dust collector to recover valuable dust, the washing tower 20 can be used for rapidly removing dust to prevent the dust from polluting the environment, the cooled materials enter a second drum screening machine 13 through the belt conveyor to be screened for the second time, the screened powdery materials enter the space between the batching and metering device 1 and the material mixing machine 2 through the belt conveyor, enter the material mixing machine 2 to be re-stirred and mixed, and finished product particles enter the film wrapping machine 14 through the belt conveyor, after finishing coating, the coating machine 14 enters a finished product metering and packaging machine 15 through a belt conveyor to finish metering and packaging;
the utility model discloses through the material mixer misce bene before the granulation of system's material, product nutrient is undulant little, and product quality is stable, and the whole operation of apparatus for producing is stable, and is efficient, carries out hot screening, the broken flow of heat after adopting to dry, and its benefit utilizes the humidity of large granule self to the dust quantity that produces when reducing the breakage adopts tertiary dust removal processing: the cyclone dust collector, the bag-type dust collector and the water washing tower remove dust, and the exhaust emission is far lower than the national emission standard.
Preferably, the diameter of the sieve holes of the first drum sieving machine 10 is 4.5mm, and the design facilitates the sieving and filtering of products with the diameter larger than 4.5mm, and in fact, products with other diameters can be considered according to specific conditions.
No. two drum sieve extension 13 sieve mesh diameters of preferred are 2.5mm, and such design is conveniently sieved and is filtered the product that the diameter is greater than 2.5mm, in fact, can also consider other diameter size products according to particular case.
It still includes cyclone 16 to prefer high-efficient environmental protection compound fertilizer apparatus for producing, No. two cyclone 17 and sack cleaner 18, drying-machine 8 links to each other with cyclone 16 through the pipeline, cooler 12 links to each other with No. two cyclone 17 through the pipeline, cyclone 16 and No. two cyclone 17 link to each other with sack cleaner 18 through shared conduit, sack cleaner 18 has draught fan 19 through the pipe connection, draught fan 19 is connected with washing tower 20, such a design, be favorable to cyclone to retrieve valuable dust, adopt washing tower 20 can remove dust fast, prevent the dust polluted environment, in fact, also can consider the structure of other modes separation recovery valuable dust and other quick removals according to specific conditions.
The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (4)
1. High-efficient environmental protection compound fertilizer apparatus for producing, including batching metering equipment (1), material mixer (2), belt bucket carry machine (3), storage silo (4), measurement belt title (5), rotary drum granulator (6), drying-machine (8), drum screening machine (10), breaker (11), cooler (12), No. two drum screening machines (13), coating machine (14) and finished product measurement packagine machine (15), its characterized in that: batching metering equipment (1) is connected with the entry end of material mixing machine (2) through the belt feeder, the exit end of material mixing machine (2) is connected with the entry end of storage silo (4) through belt bucket elevator (3), the exit end of storage silo (4) is connected with the entry end of rotary drum granulator (6) through measuring belt scale (5), be provided with steam boiler (7) on rotary drum granulator (6), rotary drum granulator (6) exit end is connected with the entry end of drying-machine (8) through the belt feeder, the entry end of drying-machine (8) is provided with hot-blast furnace (9), the exit end of drying-machine (8) is connected to the entry end of a cylinder screening machine (10) through the belt feeder, the exit end of a cylinder screening machine (10) is connected with breaker (11) entry end through the belt feeder, the exit end of breaker (11) is through belt feeder and batching metering equipment (1) and material mixing machine (2) The belt feeder between is connected, the end opening of a drum screening machine (10) is connected with cooler (12) entry end through the belt feeder, cooler (12) exit end is connected with the entry end of No. two drum screening machines (13), the end opening of No. two drum screening machines (13) is connected with batching measuring equipment (1) and the belt feeder between the material mixing machine (2) through two belt feeders, the exit end of No. two drum screening machines (13) is connected with the entry end of coating machine (14) through the belt feeder, the exit end of coating machine (14) is connected with finished product measurement packagine machine (15) through the belt feeder.
2. The production device of the high-efficiency environment-friendly compound fertilizer as claimed in claim 1, characterized in that: the diameter of a sieve hole of the first roller sieving machine (10) is 4.5 mm.
3. The production device of the high-efficiency environment-friendly compound fertilizer as claimed in claim 2, characterized in that: the diameter of a sieve hole of the second roller sieving machine (13) is 2.5 mm.
4. The production device of the high-efficiency environment-friendly compound fertilizer as claimed in claim 3, characterized in that: high-efficient environmental protection compound fertilizer apparatus for producing still includes cyclone (16), No. two cyclone (17) and sack cleaner (18), drying-machine (8) link to each other through pipeline and cyclone (16), cooler (12) link to each other through pipeline and No. two cyclone (17), cyclone (16) and No. two cyclone (17) link to each other with sack cleaner (18) through shared pipeline, sack cleaner (18) have draught fan (19) through the pipe connection, draught fan (19) are connected with washing tower (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121685384.7U CN214991226U (en) | 2021-07-23 | 2021-07-23 | High-efficient environmental protection compound fertilizer apparatus for producing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121685384.7U CN214991226U (en) | 2021-07-23 | 2021-07-23 | High-efficient environmental protection compound fertilizer apparatus for producing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214991226U true CN214991226U (en) | 2021-12-03 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121685384.7U Expired - Fee Related CN214991226U (en) | 2021-07-23 | 2021-07-23 | High-efficient environmental protection compound fertilizer apparatus for producing |
Country Status (1)
| Country | Link |
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| CN (1) | CN214991226U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114181014A (en) * | 2021-12-29 | 2022-03-15 | 江苏省地矿复合肥厂 | Double-sulfur-based humic acid fertilizer, production process and equipment |
-
2021
- 2021-07-23 CN CN202121685384.7U patent/CN214991226U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114181014A (en) * | 2021-12-29 | 2022-03-15 | 江苏省地矿复合肥厂 | Double-sulfur-based humic acid fertilizer, production process and equipment |
| CN114181014B (en) * | 2021-12-29 | 2022-09-23 | 江苏省地矿复合肥厂 | Double-sulfur-based humic acid fertilizer, production process and equipment |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211203 |
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| CF01 | Termination of patent right due to non-payment of annual fee |